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40-9013
User Manual
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PerTronix 40-9013 User Manual

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INSTALLATION INSTRUCTIONS
40-9013
95-00 Toyota Tacoma EC/SB V8-3.4L Prerunner 4 WD
TOOLS RECOMMENDED:
TO START:
9/16'' Deep wall socket 12mm socket Ω'' Deep wall socket Channel lock pliers 14mm socket Hack saw or reciprocating saw 12mm socket 3/8'' drive ratchet Channel lock pliers anti seize Spray lube rubber mallet
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, support muffler and cut off tail pipe 4''behind rear of muffler. See Notes: #1
4. Spray lube on rear tail pipe hanger rod, and remove from rubber grommet using channel lock pliers.
INSTALLATION INSTRUCTIONS
95-00 Toyota Tacoma EC/SB V8-3.4L Prerunner 4 WD
TOOLS RECOMMENDED:
TO START:
9/16'' Deep wall socket 12mm socket Ω'' Deep wall socket Channel lock pliers 14mm socket Hack saw or reciprocating saw 12mm socket 3/8'' drive ratchet Channel lock pliers anti seize Spray lube rubber mallet
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, support muffler and cut off tail pipe 4''behind rear of muffler. See Notes: #1
4. Spray lube on rear tail pipe hanger rod, and remove from rubber grommet using channel lock pliers.
INSTALLATION INSTRUCTIONS
95-00 Toyota Tacoma EC/SB V8-3.4L Prerunner 4 WD
TOOLS RECOMMENDED:
TO START:
9/16'' Deep wall socket 12mm socket Ω'' Deep wall socket Channel lock pliers 14mm socket Hack saw or reciprocating saw 12mm socket 3/8'' drive ratchet Channel lock pliers anti seize Spray lube rubber mallet
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, support muffler and cut off tail pipe 4''behind rear of muffler. See Notes: #1
4. Spray lube on rear tail pipe hanger rod, and remove from rubber grommet using channel lock pliers.
INSTALLATION INSTRUCTIONS
95-00 Toyota Tacoma EC/SB V8-3.4L Prerunner 4 WD
TOOLS RECOMMENDED:
TO START:
9/16'' Deep wall socket 12mm socket Ω'' Deep wall socket Channel lock pliers 14mm socket Hack saw or reciprocating saw 12mm socket 3/8'' drive ratchet Channel lock pliers anti seize Spray lube rubber mallet
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, support muffler and cut off tail pipe 4''behind rear of muffler. See Notes: #1
4. Spray lube on rear tail pipe hanger rod, and remove from rubber grommet using channel lock pliers.
15. Install tail pipe (C) from rear of vehicle, and slip rear tail pipe hanger rod into lower hole in rubber grommet.
exhaust.
9. Remove muffler assembly, taking care not to damage flange gasket.
5. Remove tail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm socket, save gasket.
12. Install oxygen sensor gasket and sensor. Using two 8mm x 125 nuts (F), tighten using 1/2'' socket.
16. Install tail pipe into rear muffler slip joint and install two hanger rods into lower holes in rubber grommets.
17.Install and position rear muffler 2 1/2'' clamp (E) over slip joint and tighten completely using a 9/16'' deep socket. NOTE: Use anti seize on threads of clamp. See Notes #2
18. Check exhaust kit for proper clear­ance, and location of tip.
19. After installation, it is recommended that all clamps be retightened.
20. Tack weld all slip connections in three spot s.
21. Using a soft cloth, remove all prints from turnout tip (D).
22. Lower vehicle and reattach the nega­tive battery cable.
NOTES:
1.If vehicle is lifted with proper vehicle lift, and spare tire is removed. Step #3 can be eliminated,and stock exhaust can be removed in one piece.
2. If anti seize is not used on threads of clamps before tightening, the nuts will gall and clamp will break.
13. Install muffler (B) with offset end forward and down. Slip on 2''.
10. Remove flange gasket from stock head pipe, and install on JBA head pipe (A).
14. Support muffler and align straight up and down. Install 2 1/2'' clamp (D) over front muffler slip joint and tighten com­pletely using a 9/16'' deep wall socket. NOTE: Use anti seize on threads of clamps. See Notes #2
7. With muffler properly supported, remove two flange bolts in front of muffler assembly using a 14mm socket. Save bolt's they will be reused.
8. Spray lube on two rear muffler hanger rods, and remove from lower holes in rub­ber grommets using channel lock pliers.
15. Install tail pipe (C) from rear of vehicle, and slip rear tail pipe hanger rod into lower hole in rubber grommet.
1. Remove and inventory new JBA exhaust.
9. Remove muffler assembly, taking care not to damage flange gasket.
5. Remove tail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm socket, save gasket.
12. Install oxygen sensor gasket and sensor
16. Install tail pipe into rear muffler slip lower holes in rubber grommets.
17.Install and position rear muf clamp (E) over slip joint and tighten completely using a 9/16'' deep socket. NOTE: Use anti seize on threads of clamp. See Notes #2
18. Check exhaust kit for proper clear­ance, and location of tip.
19. After installation, it is recommended that all clamps be retightened.
20. Tack weld all slip connections in three spot s.
21. Using a soft cloth, remove all prints from turnout tip (D).
22. Lower vehicle and reattach the nega­tive battery cable.
NOTES:
1.If vehicle is lifted with proper vehicle lift, and spare tire is removed. Step #3 can be eliminated,and stock exhaust can be removed in one piece.
2. If anti seize is not used on threads of clamps before tightening, the nuts will gall and clamp will break.
13. Install muffler (B) with offset end forward and down. Slip on 2''.
10. Remove flange gasket from stock head pipe, and inst pipe (A).
14. Support muffler and align straight up and down. Inst front muffler slip joint and tighten com­pletely using a 9/16'' deep wall socket. NOTE: Use anti seize on threads of clamps. See Notes #2
7. With muffler properly supported, remove two flange bolts in front of muffler assembly using a 14mm socket. Save bolt's they will be reused.
8. Spray lube on two rear muffler hanger rods, and remove from lower holes in rub­ber grommets using channel lock pliers.
15. Install tail pipe (C) from rear of vehicle, and slip rear tail pipe hanger rod into lower hole in rubber grommet.
exhaust.
9. Remove muffler assembly, taking care not to damage flange gasket.
5. Remove tail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm socket, save gasket.
12. Install oxygen sensor gasket and sensor
16. Install tail pipe into rear muffler slip lower holes in rubber grommets.
17.Install and position rear muf clamp (E) over slip joint and tighten completely using a 9/16'' deep socket. NOTE: Use anti seize on threads of clamp. See Notes #2
18. Check exhaust kit for proper clear­ance, and location of tip.
19. After installation, it is recommended that all clamps be retightened.
20. Tack weld all slip connections in three spot s.
21. Using a soft cloth, remove all prints from turnout tip (D).
22. Lower vehicle and reattach the nega­tive battery cable.
NOTES:
1.If vehicle is lifted with proper vehicle lift, and spare tire is removed. Step #3 can be eliminated,and stock exhaust can be removed in one piece.
2. If anti seize is not used on threads of clamps before tightening, the nuts will gall and clamp will break.
13. Install muffler (B) with offset end forward and down. Slip on 2''.
10. Remove flange gasket from stock head pipe, and inst pipe (A).
14. Support muffler and align straight up and down. Inst front muffler slip joint and tighten com­pletely using a 9/16'' deep wall socket. NOTE: Use anti seize on threads of clamps. See Notes #2
7. With muffler properly supported, remove two flange bolts in front of muffler assembly using a 14mm socket. Save bolt's they will be reused.
8. Spray lube on two rear muffler hanger rods, and remove from lower holes in rub­ber grommets using channel lock pliers.
15. Install tail pipe (C) from rear of vehicle, and slip rear tail pipe hanger rod into lower hole in rubber grommet.
exhaust.
9. Remove muffler assembly, taking care not to damage flange gasket.
5. Remove tail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm socket, save gasket.
12. Install oxygen sensor gasket and sensor
16. Inst
all t
ail pipe into rear muffler slip
lower holes in rubber grommets.
17.Install and position rear muf clamp (E) over slip joint and tighten completely using a 9/16'' deep socket. NOTE: Use anti seize on threads of clamp. See Notes #2
18. Check exhaust kit for proper clear­ance, and location of tip.
19. After installation, it is recommended that all clamps be retightened.
20. Tack weld all slip connections in three spot
21. Using a soft cloth, remove all prints from turnout tip (D).
22. Lower vehicle and reattach the nega­tive battery cable.
NOTES:
1.If vehicle is lifted with proper vehicle lift, and spare tire is removed. Step #3 can be eliminated,and stock exhaust can be removed in one piece.
2. If anti seize is not used on threads of clamps before tightening, the nuts will gall and clamp will break.
13. Install muffler (B) with offset end forward and down. Slip on 2''.
10. Remove flange gasket from stock head pipe, and inst pipe (A).
14. Support muffler and align straight up and down. Inst front muffler slip joint and tighten com­pletely using a 9/16'' deep wall socket. NOTE: Use anti seize on threads of clamps. See Notes #2
7. With muffler properly supported, remove two flange bolts in front of muffler assembly using a 14mm socket. Save bolt's they will be reused.
8. Spray lube on two rear muffler hanger rods, and remove from lower holes in rub­ber grommets using channel lock pliers.
11. Bolt JBA head pipe (A) to flange using 14mm socket. NOTE: Oxygen sensor flange points inward.
1 using 14mm socket. NOTE: sensor flange points inward.
1 using 14mm socket. NOTE: sensor flange points inward.
1 using 14mm socket. NOTE: sensor flange points inward.
Part s List
A. Head pipe 1 B. Muffler, oval 1 C. Tail pipe with tip 1 D. 2-1/2" clamp 1 E. 2-1/2" clamp 1 F. 8mm x 125 2
**Installation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
10.17.06
Part s List
A. Head pipe 1 B. Muffler, oval 1 C. Tail pipe with tip 1 D. 1 E. 1 F. 2
**Installation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
Part s List
A. Head pipe 1 B. Muffler, oval 1 C. Tail pipe with tip 1 D. 1 E. 1 F. 2
**Installation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
Part s List
A. Head pipe 1 B. Muffler, oval 1 C. Tail pipe with tip 1 D. 1 E. 1 F. 2
**Installation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
B
C
F
E
D
A
B
C
F
E
D
A
B
C
F
E
D
A
B
C
F
E
D
A
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