How it Works
PerTronix
Loading...
40-3044
User Manual
1 pgs163.57 Kb0

PerTronix 40-3044 User Manual

INSTALLATION INSTRUCTIONS
40-3044
GM Silverado / Sierra 04-06 4.3/4.8/5.3L Extended cab / short bed 2/4 wd
TOOLS RECOMMENDED:
TO START:
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, using a reciprocating saw or hack saw, cut the tail pipe approximately 1" behind rear muffler hanger.
4. Spray lubricant on front and rear tail pipe rubber grommet.
INSTALLATION INSTRUCTIONS
T
TO START:
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, using a reciprocating saw or hack saw, cut the tail pipe approximately 1" behind rear muffler hanger.
4. Spray lubricant on front and rear tail pipe rubber grommet.
INSTALLATION INSTRUCTIONS
T
TO START:
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, using a reciprocating saw or hack saw, cut the tail pipe approximately 1" behind rear muffler hanger.
4. Spray lubricant on front and rear tail pipe rubber grommet.
INSTALLATION INSTRUCTIONS
T
TO START:
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, using a reciprocating saw or hack saw, cut the tail pipe approximately 1" behind rear muffler hanger.
4. Spray lubricant on front and rear tail pipe rubber grommet.
5. Using a pair of channel lock pliers, remove hanger rods from bottom holes of front and rear tailpipe rubber grommets.
9. With muffler and head pipe properly supported, using a pair of channel lock pliers, remove hanger rod from bottom hole of grommet.
1. Remove and inventory new JBA exhaust.
10. Remove muffler and head pipe assembly.
6. Remove tail pipe assembly from the rear of vehicle.
11. Install head pipe (A) hanger into bottom hole of rubber grommet.
15. With the JBA logo to the rear of the vehicle, slip muffler (B) on head pipe (A). NOTE: You may have to tap it with a rubber mallet.
16. Slip rear muffler hanger (F) over rear slip joint of muffler (B) and hand tighten at this time.
17. Position 3" clamp (E) on muffler (B) and using a 9/16" deep socket, tighten completely.
NOTE: use anti-seize on threads.
26. Using a soft cloth, remove all prints from turnout tip.
27. Lower vehicle and reattach the negative battery cable.
28. Run vehicle until exhaust reaches operating temperature and retighten the two 15mm flange nuts.
NOTES:
1) All exhaust systems will expand about 1" rearward when exhaust temperature start to rise.
2) Use Anti-seize on threads of clamps E, F and G.
12. Install head pipe over studs and install flange nuts and align flange. using a 15mm socket and ratchet, tighten nuts completely. NOTE: we recommend using anti-seize on threads.
13. Install 3" clamp (E) over head pipe (A).
14. Install rear muffler hanger clamp (F) into the bottom hole of rear muffler hanger rubber grommet.
8. Spray lubricant on front muffler hanger grommet.
5. Using a pair of channel lock pliers, remove hanger rods from bottom holes of front and rear tailpipe rubber grommets.
9. With muffler and head pipe properly supported, using a pair of channel lock pliers, remove hanger rod from bottom hole of grommet.
exhaust.
10. Remove muffler and head pipe assembly.
6. Remove tail pipe assembly from the rear of vehicle.
11. Install head pipe (A) hanger into bottom hole of rubber grommet.
15. With the JBA logo to the rear of the vehicle, slip muffler (B) on head pipe (A). NOTE: You may have to tap it with a rubber mallet.
16. Slip rear muffler hanger (F) over rear slip joint of muffler (B) and hand tighten at this time.
17. Position 3" clamp (E) on muffler (B) and using a 9/16" deep socket, tighten completely.
NOTE: use anti-seize on threads.
26. Using a soft cloth, remove all prints from turnout tip.
27. Lower vehicle and reattach the negative battery cable.
28. Run vehicle until exhaust reaches operating temperature and retighten the two 15mm flange nuts.
NOTES:
1) All exhaust systems will expand about 1" rearward when exhaust temperature start to rise.
2) Use Anti-seize on threads of clamps E, F and G.
12. Install head pipe over studs and install flange nuts and align flange. using a 15mm socket and ratchet, tighten nuts completely. NOTE: we recommend using anti-seize on threads.
13. Install 3" clamp (E) over head pipe (A).
14. Install rear muffler hanger clamp (F) into the bottom hole of rear muffler hanger rubber grommet.
8. Spray lubricant on front muffler hanger grommet.
5. Using a pair of channel lock pliers, remove hanger rods from bottom holes of front and rear tailpipe rubber grommets.
9. With muffler and head pipe properly supported, using a pair of channel lock pliers, remove hanger rod from bottom hole of grommet.
exhaust.
10. Remove muffler and head pipe assembly.
6. Remove tail pipe assembly from the rear of vehicle.
11. Install head pipe (A) hanger into bottom hole of rubber grommet.
15. With the JBA logo to the rear of the vehicle, slip muffler (B) on head pipe (A). NOTE: You may have to tap it with a rubber mallet.
16. Slip rear muffler hanger (F) over rear slip joint of muffler (B) and hand tighten at this time.
17. Position 3" clamp (E) on muffler (B) and using a 9/16" deep socket, tighten completely.
NOTE: use anti-seize on threads.
26. Using a soft cloth, remove all prints from turnout tip.
27. Lower vehicle and reattach the negative battery cable.
28. Run vehicle until exhaust reaches operating temperature and retighten the two 15mm flange nuts.
NOTES:
1) All exhaust systems will expand about 1" rearward when exhaust temperature start to rise.
2) Use Anti-seize on threads of clamps E, F and G.
12. Install head pipe over studs and install flange nuts and align flange. using a 15mm socket and ratchet, tighten nuts completely. NOTE: we recommend using anti-seize on threads.
13. Install 3" clamp (E) over head pipe (A).
14. Install rear muffler hanger clamp (F) into the bottom hole of rear muffler hanger rubber grommet.
8. Spray lubricant on front muffler hanger grommet.
5. Using a pair of channel lock pliers, remove hanger rods from bottom holes of front and rear tailpipe rubber grommets.
9. With muffler and head pipe properly supported, using a pair of channel lock pliers, remove hanger rod from bottom hole of grommet.
exhaust.
10. Remove muffler and head pipe assembly.
6. Remove tail pipe assembly from the rear of vehicle.
11. Install head pipe (A) hanger into bottom hole of rubber grommet.
15. With the JBA logo to the rear of the vehicle, slip muffler (B) on head pipe (A). NOTE: You may have to tap it with a rubber mallet.
16. Slip rear muffler hanger (F) over rear slip joint of muffler (B) and hand tighten at this time.
17. Position 3" clamp (E) on muffler (B) and using a 9/16" deep socket, tighten completely.
NOTE: use anti-seize on threads.
26. Using a soft cloth, remove all prints from turnout tip.
27. Lower vehicle and reattach the negative battery cable.
28. Run vehicle until exhaust reaches operating temperature and retighten the two 15mm flange nuts.
NOTES:
1) All exhaust systems will expand about 1" rearward when exhaust temperature start to rise.
2) Use Anti-seize on threads of clamps E, F and G.
12. Install head pipe over studs and install flange nuts and align flange. using a 15mm socket and ratchet, tighten nuts completely. NOTE: we recommend using anti-seize on threads.
13. Install 3" clamp (E) over head pipe (A).
14. Install rear muffler hanger clamp (F) into the bottom hole of rear muffler hanger rubber grommet.
8. Spray lubricant on front muffler hanger grommet.
7. Using a 15mm socket and ratchet, remove flange nuts from head pipe.
7. Using a 15mm socket and ratchet, remove flange nuts from head pipe.
7. Using a 15mm socket and ratchet, remove flange nuts from head pipe.
7. Using a 15mm socket and ratchet, remove flange nuts from head pipe.
18. Install tail pipe (C) into rear slip joint on muffler (B). NOTE: tail pipe (C) should be installed with the hanger to the rear of the vehicle.
18. Install tail pipe (C) into rear slip joint on muffler (B). NOTE: tail pipe (C) should be installed with the hanger to the rear of the vehicle.
18. Install tail pipe (C) into rear slip joint on muffler (B). NOTE: tail pipe (C) should be installed with the hanger to the rear of the vehicle.
18. Install tail pipe (C) into rear slip joint on muffler (B). NOTE: tail pipe (C) should be installed with the hanger to the rear of the vehicle.
19. Install tail pipe (C) hanger rod into bottom hole of rear rubber hanger grommet.
19. Install tail pipe (C) hanger rod into bottom hole of rear rubber hanger grommet.
19. Install tail pipe (C) hanger rod into bottom hole of rear rubber hanger grommet.
19. Install tail pipe (C) hanger rod into bottom hole of rear rubber hanger grommet.
20. With tail pipe (C) aligned to desired position, using a 9/16" deep socket, tighten nuts on rear muffler hanger (F) completely. NOTE: use anti-seize on threads.
21. Install 3" clamp (G) over end of tail pipe (C).
22. Install turnout (D) slip joint over end of tail pipe (C).
23. Position turnout (D) to desired position.
25. After installation, it is recommended that all clamps be retightened and joints be tack welded in three spot.
24. Position 3" clamp (I) over turnout (D) slip joint and tighten completely using a 9/16" deep socket. NOTE: use anti-seize on threads.
20. With tail pipe (C) aligned to desired position, using a 9/16" deep socket, tighten nuts on rear muffler hanger (F) completely. NOTE: use anti-seize on threads.
21. Install 3" clamp (G) over end of tail pipe (C).
22. Install turnout (D) slip joint over end of tail pipe (C).
23. Position turnout (D) to desired position.
25. After installation, it is recommended that all clamps be retightened and joints be tack welded in three spot.
24. Position 3" clamp (I) over turnout (D) slip joint and tighten completely using a 9/16" deep socket. NOTE: use anti-seize on threads.
20. With tail pipe (C) aligned to desired position, using a 9/16" deep socket, tighten nuts on rear muffler hanger (F) completely. NOTE: use anti-seize on threads.
21. Install 3" clamp (G) over end of tail pipe (C).
22. Install turnout (D) slip joint over end of tail pipe (C).
23. Position turnout (D) to desired position.
25. After installation, it is recommended that all clamps be retightened and joints be tack welded in three spot.
24. Position 3" clamp (I) over turnout (D) slip joint and tighten completely using a 9/16" deep socket. NOTE: use anti-seize on threads.
20. With tail pipe (C) aligned to desired position, using a 9/16" deep socket, tighten nuts on rear muffler hanger (F) completely. NOTE: use anti-seize on threads.
21. Install 3" clamp (G) over end of tail pipe (C).
22. Install turnout (D) slip joint over end of tail pipe (C).
23. Position turnout (D) to desired position.
25. After installation, it is recommended that all clamps be retightened and joints be tack welded in three spot.
24. Position 3" clamp (I) over turnout (D) slip joint and tighten completely using a 9/16" deep socket. NOTE: use anti-seize on threads.
E
F
C
B
G
D
7.18.06
A
Parts List
A. Head pipe 1 B. Muffler 24" 1 C. Tail pipe 1 D. Turn out 1 E. Front muffler clamp 3" 1 F. Rear muf
.
G. Turn out clamp/hanger 3" 1
.
fler clamp/hanger 3"
1
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use