PerTronix 40-3014 User Manual
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
**Installation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
40-3014
GM Suburban
00-02 V8 - 5.3L
T OOLS RECOMMENDED:
T OOLS RECOMMENDED:
T OOLS RECOMMENDED:
T OOLS RECOMMENDED:
ratchet
9/16" deep socket
15mm deep socket
pair of channel lock pliers
p
p
p
reciprocating saw or hack saw
rubber mallet
spray lubricant or penetrating oil
anti-seize
prybar
TO ST ART :
TO ST ART :
TO ST ART :
TO ST ART :
1. Remove and inventory new Evol™
1. Remove and inventory new Evol™
1. Remove and inventory new Evol™
1. Remove and inventory new Evol™
exhaust.
exhaust.
exhaust.
exhaust.
2. Disconnect negative battery cable and
2. Disconnect negative battery cable and
2. Disconnect negative battery cable and
2. Disconnect negative battery cable and
allow vehicle exhaust to cool.
allow vehicle exhaust to cool.
allow vehicle exhaust to cool.
allow vehicle exhaust to cool.
Part s List
Part s List
Part s List
s List
A. Head pipe 1
A. 1
A. 1
A. 1
B. Muffler 24" 1
B. 1
B. 1
B. 1
C. Tail pipe with hanger 1
C. Tail pipe with hanger 1
C. Tail pipe with hanger 1
C. Tail pipe with hanger 1
D. Turn out 1
D. Turn out 1
D. Turn out 1
D. Turn out 1
E. Front muffler clamp 3" 1
E. Front muffler clamp 3" 1
E. Front muffler clamp 3" 1
E. Front muffler clamp 3" 1
F. Rear muffler clamp 3" 1
F. Rear muf 1
F. Rear muf 1
F. Rear muf 1
G. Turn out clamp 3" 1
G. Turn out clamp 3" 1
G. Turn out clamp 3" 1
G. Turn out clamp 3" 1
A
A
A
8. Spray lubricant on front muffler hanger
8. Spray lubricant on front muffler hanger
8. Spray lubricant on front muffler hanger
8. Spray lubricant on front muffler hanger
grommet.
grommet.
grommet.
grommet.
E
E
E
E
15. With the JBA logo to the rear of the
15. With the JBA logo to the rear of the
15. With the JBA logo to the rear of the
15. With the JBA logo to the rear of the
vehicle, slip muffler (B) on head pipe (A).
vehicle, slip muffler (B) on head pipe (A).
vehicle, slip muffler (B) on head pipe (A).
vehicle, slip muffler (B) on head pipe (A).
NOTE: You may have to tap it with a
NOTE: You may have to tap it with a
NOTE: You may have to tap it with a
NOTE: You may have to tap it with a
rubber mallet.
rubber mallet.
rubber mallet.
rubber mallet.
B
B
B
B
F
F
F
F
G
G
G
G
C
C
C
C
D
D
D
D
26. Run vehicle until exhaust reaches
operating temperature and retighten the
operating temperature and retighten the
operating temperature and retighten the
operating temperature and retighten the
two 15mm flange nuts.
two 15mm flange nuts.
two 15mm flange nuts.
two 15mm flange nuts.
NOTES:
NOTES:
NOTES:
NOTES:
1) All exhaust systems will expand about
1) All exhaust systems will expand about
1) All exhaust systems will expand about
1) All exhaust systems will expand about
1" rearward when exhaust temperature
1" rearward when exhaust temperature
1" rearward when exhaust temperature
1" rearward when exhaust temperature
start to rise.
start to rise.
start to rise.
start to rise.
2) Use Anti-seize on threads of clamps E,
2) Use Anti-seize on threads of clamps E,
2) Use Anti-seize on threads of clamps E,
2) Use Anti-seize on threads of clamps E,
F and G.
F and G.
F and G.
F and G.
3. With vehicle raised and properly sup-
3. With vehicle raised and properly sup-
3. With vehicle raised and properly sup-
3. With vehicle raised and properly supported, using a reciprocating saw or hack
ported, using a reciprocating saw or hack
ported, using a reciprocating saw or hack
ported, using a reciprocating saw or hack
saw, cut the tail pipe approximately 1"
saw, cut the tail pipe approximately 1"
saw, cut the tail pipe approximately 1"
saw, cut the tail pipe approximately 1"
behind rear muffler hanger.
behind rear muffler hanger.
behind rear muffler hanger.
behind rear muffler hanger.
4. Spray lubricant on front and rear tail
4. Spray lubricant on front and rear tail
4. Spray lubricant on front and rear tail
4. Spray lubricant on front and rear tail
pipe rubber grommet.
pipe rubber grommet.
pipe rubber grommet.
pipe rubber grommet.
9. With muffler and head pipe properly
9. With muffler and head pipe properly
9. With muffler and head pipe properly
9. With muffler and head pipe properly
supported, using a pair of channel lock
supported, using a pair of channel lock
supported, using a pair of channel lock
supported, using a pair of channel lock
pliers, remove hanger rod from bottom
pliers, remove hanger rod from bottom
pliers, remove hanger rod from bottom
pliers, remove hanger rod from bottom
hole of grommet.
hole of grommet.
hole of grommet.
hole of grommet.
10. Remove muffler and head pipe
10. Remove muffler and head pipe
10. Remove muffler and head pipe
10. Remove muffler and head pipe
assembly.
assembly.
assembly.
assembly.
11. Install head pipe (A) hanger into
11. Install head pipe (A) hanger into
11. Install head pipe (A) hanger into
11. Install head pipe (A) hanger into
bottom hole of rubber grommet.
bottom hole of rubber grommet.
bottom hole of rubber grommet.
bottom hole of rubber grommet.
16. Install the front tail pipe hanger into
bottom hole of rubber grommet.
17. Install the new tail pipe with hanger (C)
into the muffler.
18.
grommet.
5. Using a pair of channel lock pliers,
5. Using a pair of channel lock pliers,
5. Using a pair of channel lock pliers,
5. Using a pair of channel lock pliers,
remove hanger rods from bottom holes of
remove hanger rods from bottom holes of
remove hanger rods from bottom holes of
remove hanger rods from bottom holes of
front and rear tailpipe rubber grommets.
front and rear tailpipe rubber grommets.
front and rear tailpipe rubber grommets.
front and rear tailpipe rubber grommets.
6. Remove tail pipe assembly from the
6. Remove tail pipe assembly from the
6. Remove tail pipe assembly from the
6. Remove tail pipe assembly from the
rear of vehicle.
rear of vehicle.
rear of vehicle.
rear of vehicle.
7. Using a 15mm socket and ratchet,
7. Using a 15mm socket and ratchet,
7. Using a 15mm socket and ratchet,
7. Using a 15mm socket and ratchet,
remove flange nuts from head pipe.
remove flange nuts from head pipe.
remove flange nuts from head pipe.
remove flange nuts from head pipe.
12. Install head pipe over studs and install
12. Install head pipe over studs and install
12. Install head pipe over studs and install
12. Install head pipe over studs and install
flange nuts and align flange. using a
flange nuts and align flange. using a
flange nuts and align flange. using a
flange nuts and align flange. using a
15mm socket and ratchet, tighten nuts
15mm socket and ratchet, tighten nuts
15mm socket and ratchet, tighten nuts
15mm socket and ratchet, tighten nuts
completely. NOTE: we recommend using
completely. NOTE: we recommend using
completely. NOTE: we recommend using
completely. NOTE: we recommend using
anti-seize on threads.
anti-seize on threads.
anti-seize on threads.
anti-seize on threads.
13. Install front muffler hanger clamp (F)
into the bottom hole of front muffler
hanger rubber grommet.
14. Slip front muffler hanger (F) over front
slip joint of muffler (B) and hand tighten at
slip joint of muffler (B) and hand tighten at
slip joint of muffler (B) and hand tighten at
slip joint of muffler (B) and hand tighten at
this time.
this time.
this time.
this time.
19.
Note: Use anti-seize on threads.
20.
seize on threads.
21. Position turn out to desired position.
22.
on threads.
be tack welded in three spots.
from turn out tip.
25. Lower vehicle and reattach the
negative battery cable.
negative battery cable.
negative battery cable.
negative battery cable.
ach the
ach the
ach the
W e recommend taking the truck to a muffler shop and having all slip connections tack welded.
W e recommend taking the truck to a muffler shop and having all slip connections tack welded.
W e recommend taking the truck to a muffler shop and having all slip connections tack welded.
W e recommend taking the truck to a muffler shop and having all slip connections tack welded.
17024
17024
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