PerTronix 40-1536 User Manual

INSTALLATION INSTRUCTIONS

** Installation recommendation: JBA recommends in most case that the vehicle be taken to a reputable exhaust shop for installation.

40-1536

2006-11 Dodge Ram Quad Cab 5.7L HEMI Dual Tips in Bumper Cut Out

Recommended Tools:
pry bar
ratchet

15mm deep socket

channel lock pliers
spray lubricant or
penetrating oil

TO START:

1. Remove and inventory JBA exhaust.

2. Disconnect negative battery cable
and allow vehicle exhaust to cool.

3. With the vehicle raised and properly

supported, using the 15mm socket and

ratchet, loosen the clamp, at the rear

of the mufer, that secures the tail
pipe to the mufer.

8. Using the 15mm socket and ratchet,

loosen the clamp that secures the

mufer assembly to the resonator/in-

termediate pipe.

Parts List:

Intermediate pipe 1
Mufer 1
Y Pipe 1
Left side crossover pipe 1
Tail pipe with 4.5” Tip 2
3” Mufer hanger clamp 3

2.5” Exhaust clamp 2

13. Insert mufer into intermediate
pipe . Place exhaust clamp with
hanger at the front of the mufer.
NOTE: Support the mufer temporarily,
until the mufer hanger clamp is used.

16. Insert tip and hanger into rubber

isolator at the rear of the vehicle, near
the spare tire.

4. Spray lubricant on the exhaust pipe
behind the mufer.

5. Spray lubricant on all factory rubber

isolators.

9. Remove mufer hangers from

rubber isolators.

10. Remove factory mufer assembly.

11. Install mufer hanger clamp

into rubber isolators near the rear of

the factory mufer location.

14. Insert Y Pipe into rear of the muf­er.

15. Install right tail pipe through the

rear of the vehicle into the Y pipe.
Repeat for left side tail pipe. Install
clamps but do not tighten at this time.

17. Position exhaust clamp over

slip connection on tip .
Repeat for Left side.

Check that both tips are center in
the bumper openings and tighten all
clamps.

Lower the vehicle and reattach the

negative battery cable.

After installation and initial drive, it is

recommended that all clamps be re-

tightened.

6. Remove the factory tail pipe hanger
from rubber isolator.

12. Install intermediate pipe and
secure with exhaust clamp .

7. Remove tail pipe from the rear of

the vehicle.

NOTES:

1) It may be necessary to loosen and

realign the spare tire for proper clear­ance.

2) All exhaust systems will expand
about 1” rearward when exhaust tem-

peratures start to rise.

JBA recommends taking the vehicle to a mufer shop and having all slip connections tack welded. 1-17-12