PerTronix 40-1527 User Manual

INSTALLATION INSTRUCTIONS

* Installation Recommendation: JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.

40-1527

04-05 Dodge Ram Quad cab 5.7L Hemi2/4wd

PARTS LIST:

RECOMMENDED TOOLS:

pry bar
ratchet
15mm deep soc
channel loc

i-seize

ant

lubricant or penetrating oil

spray

ket

k pliers

TO START:

1. Remove and inventory JBA exhaust.

2. Disconnect negative battery cable
and allow vehicle exhaust to cool.

A. Intermediate pipe  1
B. Muffler  1
C. Tail pipe  1

Exhaust tip  1

D.

Muffler hanger clamp  1

E.

3" Standard exhaust clamp  1

F.

Exhaust clamp w/ hanger  1

G.
H. 3" exhaust clamp

8. Using the 15mm socket and ratchet,
sen the clamp that secures the

loo

rmediate pipe to the catalytic

inte

nverter pipe.

co

A.

F.

13. Insert muffler (B) into intermediate
(A). Place exhaust clamp with

pipe
hanger(G) at the front of the muffler.

E: Support the muffler temporarily,

NOT

il the muffler hanger clamp is used.

unt

B.

G

E.

18. Install exhaust clamp (H) loosely
r tail pipe (C). Do not tighten at this

ove

int.

po

C.

D.

H.

3. With the vehicle raised and properly
rted, using the 15mm socket and

suppo

het, loosen the clamp, at the rear of

ratc
the muffler,
the muffler.

4. Spray lubricant on the exhaust pipe
hind the muffler.

be

that secures the tail pipe to

9. Remove muffler hangers from
bber isolators.

ru

10. Remove factory muffler assembly.

14. Install tail pipe (C) through the rear
of the ve

15. Insert rear tail pipe hanger into rubber
isolato
spare

hicle.

r at the rear of the vehicle, near the

tire.

19. Install exhaust tip (D) at the end of
tail pipe

20. Position exhaust clamp (H) over
ex

(C).

haust tip (D).

5. Spray lubricant on all factory rubber
rs.

isolato

6. Remove the factory tail pipe hanger
m rubber isolator.

fro

7. Remove tail pipe from the rear of the
hicle.

ve

11. Install muffler hanger clamp (E)
rubber isolators near the rear of

into
the facto

12. Install intermediate pipe (A) and
secure

ry muffler location.

with exhaust clamp (F).

16. Insert tail pipe (C) through muffler
hanger clamp (E) and into

17. Align tail pipe (C) properly and tighten
muffler hanger clamp (E).

muffler (B).

21. Align exhaust tip (D) properly and
n clamp (H).

tighte

22. After installation, it is recommended

all clamps be re-tightened.

that

23. Tack weld all slip connections in
e spots.

thre

24. Lower the vehicle and reattach the

ive battery cable.

negat

NOTES:

may be necessary to loosen and

1) It
align the spare tire for proper

re

nce.

cleara

2) All exhaust systems will expand about

arward when exhaust temperatures

1" re

to rise.

start

3) Use Anti-seize on threads of clamps.

Rev 6.12.06