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40-1508
User Manual
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PerTronix 40-1508 User Manual

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INSTALLATION INSTRUCTIONS
1998-00 Dodge Ram 1500/2500 All
TOOLS RECOMMENDED:
TO ST ART :
9/16 deep socket ratchet 10mm wrench 15mm deep socket prybar rubber mallet spray lubricant or penetrating oil anti-seize reciprocating saw or hack saw pair of channel lock pliers
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, using a reciprocating saw or hack saw, cut tail pipe approximately 1" behind rear muffler clamp and in front of tail pipe hanger.
4. Spray lubricant on lower holes of front and rear tail pipe hanger rubber grommets.
INSTALLATION INSTRUCTIONS
1998-00 Dodge Ram 1500/2500 All
TOOLS RECOMMENDED:
TO ST ART :
9/16 deep socket ratchet 10mm wrench 15mm deep socket prybar rubber mallet spray lubricant or penetrating oil anti-seize reciprocating saw or hack saw pair of channel lock pliers
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, using a reciprocating saw or hack saw, cut tail pipe approximately 1" behind rear muffler clamp and in front of tail pipe hanger.
4. Spray lubricant on lower holes of front and rear tail pipe hanger rubber grommets.
INSTALLATION INSTRUCTIONS
1998-00 Dodge Ram 1500/2500 All
TOOLS RECOMMENDED:
TO ST ART :
9/16 deep socket ratchet 10mm wrench 15mm deep socket prybar rubber mallet spray lubricant or penetrating oil anti-seize reciprocating saw or hack saw pair of channel lock pliers
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, using a reciprocating saw or hack saw, cut tail pipe approximately 1" behind rear muffler clamp and in front of tail pipe hanger.
4. Spray lubricant on lower holes of front and rear tail pipe hanger rubber grommets.
INSTALLATION INSTRUCTIONS
1998-00 Dodge Ram 1500/2500 All
TOOLS RECOMMENDED:
TO ST ART :
9/16 deep socket ratchet 10mm wrench 15mm deep socket prybar rubber mallet spray lubricant or penetrating oil anti-seize reciprocating saw or hack saw pair of channel lock pliers
2. Disconnect negative battery cable and allow vehicle exhaust to cool.
3. With vehicle raised and properly sup­ported, using a reciprocating saw or hack saw, cut tail pipe approximately 1" behind rear muffler clamp and in front of tail pipe hanger.
4. Spray lubricant on lower holes of front and rear tail pipe hanger rubber grommets.
5. Using a pair of channel lock pliers, remove hanger rods from bottom holes of two rear tail pipe rubber grommets.
10. Using some form of heat and force, disengage and remove muffler without damaging head pipe.
17. Install turn out clamp/hanger (H) over end of tail pipe (C) and into rubber grommet.
1. Remove and inventory new JBA exhaust.
11.Align notch with locating pin and install head pipe (A) using the 2-1/2" clamp (E). Tighten completely with 9/16" deep wall socket. Note: Use anti-seize on threads.
6. Using a pair of channel lock pliers, remove front tail pipe hanger rod from bottom hole in rubber grommet.
7. Remove tail pipe from rear of vehicle.
13. Using the 3" clamp (F), tighten clamp completely using 9/16"deep wall socket.
20. After installation, it is recommended that all clamps be retightened and joints tack welded in 3 spots.
21. Using a soft cloth, remove all prints from turnout tip.
22. Lower vehicle and reattach the nega­tive battery cable.
NOTES:
1) It may be necessary to loosen and realign the spare tire for proper clear­ance.
2) All exhaust systems will expand about 1î rearward when exhaust temperature start to rise.
3) Use Anti-seize on threads of clamps.
14. Install tail pipe (C) from rear of vehi­cle with double hanger towards muffler.
15. Install front two hangers on tail pipe (C) into lower holes of rubber grommet.
16. Install rear tail pipe hanger into rubber grommet. Align tail pipe and tighten 3" clamp (G) completely. Note: Use anti­seize on threads.
8. Spray penetrating oil on threads of front muffler clamp.
9. Using a 15mm socket, remove front muffler clamp.
5. Using a pair of channel lock pliers, remove hanger rods from bottom holes of two rear tail pipe rubber grommets.
10. Using some form of heat and force, disengage and remove muffler without damaging head pipe.
17. Install turn out clamp/hanger (H) over end of tail pipe (C) and into rubber grommet.
1. Remove and inventory new JBA exhaust.
11.Align notch with locating pin and install head pipe (A) using the 2-1/2" clamp (E). Tighten completely with 9/16" deep wall socket. Note: Use anti-seize on threads.
6. Using a pair of channel lock pliers, remove front tail pipe hanger rod from bottom hole in rubber grommet.
7. Remove tail pipe from rear of vehicle.
13. Using the 3" clamp (F), tighten clamp completely using 9/16"deep wall socket.
20. After installation, it is recommended that all clamps be retightened and joints tack welded in 3 spots.
21. Using a soft cloth, remove all prints from turnout tip.
22. Lower vehicle and reattach the nega­tive battery cable.
NOTES:
1) It may be necessary to loosen and realign the spare tire for proper clear­ance.
2) All exhaust systems will expand about 1î rearward when exhaust temperature start to rise.
3) Use Anti-seize on threads of clamps.
14. Install tail pipe (C) from rear of vehi­cle with double hanger towards muffler.
15. Install front two hangers on tail pipe (C) into lower holes of rubber grommet.
16. Install rear tail pipe hanger into rubber grommet. Align tail pipe and tighten 3" clamp (G) completely. Note: Use anti­seize on threads.
8. Spray penetrating oil on threads of front muffler clamp.
9. Using a 15mm socket, remove front muffler clamp.
5. Using a pair of channel lock pliers, remove hanger rods from bottom holes of two rear tail pipe rubber grommets.
10. Using some form of heat and force, disengage and remove muffler without damaging head pipe.
17. Install turn out clamp/hanger (H) over end of tail pipe (C) and into rubber grommet.
1. Remove and inventory new JBA exhaust.
11.Align notch with locating pin and install head pipe (A) using the 2-1/2" clamp (E). Tighten completely with 9/16" deep wall socket. Note: Use anti-seize on threads.
6. Using a pair of channel lock pliers, remove front tail pipe hanger rod from bottom hole in rubber grommet.
7. Remove tail pipe from rear of vehicle.
13. Using the 3" clamp (F), tighten clamp completely using 9/16"deep wall socket.
20. After installation, it is recommended that all clamps be retightened and joints tack welded in 3 spots.
21. Using a soft cloth, remove all prints from turnout tip.
22. Lower vehicle and reattach the nega­tive battery cable.
NOTES:
1) It may be necessary to loosen and realign the spare tire for proper clear­ance.
2) All exhaust systems will expand about 1î rearward when exhaust temperature start to rise.
3) Use Anti-seize on threads of clamps.
14. Install tail pipe (C) from rear of vehi­cle with double hanger towards muffler.
15. Install front two hangers on tail pipe (C) into lower holes of rubber grommet.
16. Install rear tail pipe hanger into rubber grommet. Align tail pipe and tighten 3" clamp (G) completely. Note: Use anti­seize on threads.
8. Spray penetrating oil on threads of front muffler clamp.
9. Using a 15mm socket, remove front muffler clamp.
5. Using a pair of channel lock pliers, remove hanger rods from bottom holes of two rear tail pipe rubber grommets.
10. Using some form of heat and force, disengage and remove muffler without damaging head pipe.
17. Install turn out clamp/hanger (H) over end of tail pipe (C) and into rubber grommet.
1. Remove and inventory new JBA exhaust.
11.Align notch with locating pin and install head pipe (A) using the 2-1/2" clamp (E). Tighten completely with 9/16" deep wall socket. Note: Use anti-seize on threads.
6. Using a pair of channel lock pliers, remove front tail pipe hanger rod from bottom hole in rubber grommet.
7. Remove tail pipe from rear of vehicle.
13. Using the 3" clamp (F), tighten clamp completely using 9/16"deep wall socket.
20. After installation, it is recommended that all clamps be retightened and joints tack welded in 3 spots.
21. Using a soft cloth, remove all prints from turnout tip.
22. Lower vehicle and reattach the nega­tive battery cable.
NOTES:
1) It may be necessary to loosen and realign the spare tire for proper clear­ance.
2) All exhaust systems will expand about 1î rearward when exhaust temperature start to rise.
3) Use Anti-seize on threads of clamps.
14. Install tail pipe (C) from rear of vehi­cle with double hanger towards muffler.
15. Install front two hangers on tail pipe (C) into lower holes of rubber grommet.
16. Install rear tail pipe hanger into rubber grommet. Align tail pipe and tighten 3" clamp (G) completely. Note: Use anti­seize on threads.
8. Spray penetrating oil on threads of front muffler clamp.
9. Using a 15mm socket, remove front muffler clamp.
12. With JBA logo facing rear of vehicle, install muffler (B) over head pipe (A) mak­ing sure muffler bottoms out on slip joint.
12. With JBA logo facing rear of vehicle, install muffler (B) over head pipe (A) mak­ing sure muffler bottoms out on slip joint.
12. With JBA logo facing rear of vehicle, install muffler (B) over head pipe (A) mak­ing sure muffler bottoms out on slip joint.
12. With JBA logo facing rear of vehicle, install muffler (B) over head pipe (A) mak­ing sure muffler bottoms out on slip joint.
18. Install turn out (D) to end of tail pipe (C) rotate to desired position approx. 1" from body.
18. Install turn out (D) to end of tail pipe (C) rotate to desired position approx. 1" from body.
18. Install turn out (D) to end of tail pipe (C) rotate to desired position approx. 1" from body.
18. Install turn out (D) to end of tail pipe (C) rotate to desired position approx. 1" from body.
19. Tighten clamp/hanger (H) completely using 9/16" deep wall socket. Note: Use anti-seize on threads.
19. Tighten clamp/hanger (H) completely using 9/16" deep wall socket. Note: Use anti-seize on threads.
19. Tighten clamp/hanger (H) completely using 9/16" deep wall socket. Note: Use anti-seize on threads.
19. Tighten clamp/hanger (H) completely using 9/16" deep wall socket.
Note: Use anti-seize on threads.
W e recommend taking the truck to a muffler shop and having all slip connections tack welded
Part s List
A. Head pipe 1 B. Muffler, 24" 1 C. Tail pipe 1 D. Turn out 1 E. 2-1/2" clamp 1 F. 3" clamp 1 G. 3" clamp 1 H. Tail pipe clamp/hanger 1
**Installation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
17039a 4-25-00
W e recommend taking the truck to a muffler shop and having all slip connections tack welded
Part s List
A. Head pipe 1 B. Muffler, 24" 1 C. Tail pipe 1 D. Turn out 1 E. 2-1/2" clamp 1 F. 3" clamp 1 G. 3" clamp 1 H. Tail pipe clamp/hanger 1
**Installation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
17039a 4-25-00
W e recommend taking the truck to a muffler shop and having all slip connections tack welded
Part s List
A. Head pipe 1 B. Muffler, 24" 1 C. Tail pipe 1 D. Turn out 1 E. 2-1/2" clamp 1 F. 3" clamp 1 G. 3" clamp 1 H. Tail pipe clamp/hanger 1
**Installation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
17039a 4-25-00
W e recommend taking the truck to a muffler shop and having all slip connections tack welded
Part s List
A. Head pipe 1 B. Muffler, 24" 1 C. Tail pipe 1 D. Turn out 1 E. 2-1/2" clamp 1 F. 3" clamp 1 G. 3" clamp 1 H. Tail pipe clamp/hanger 1
**Installation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
17039a 4-25-00
H
D
B
G
F
E
A
C
H
D
B
G
F
E
A
C
H
D
B
G
F
E
A
C
H
D
B
G
F
E
A
C
40-1508
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