Permasteel Pg-50404-sol Owner's Manual
All STAINLESS STEEL GAS BBQ GRILL USER’S MANUAL
MODEL NUMBER: PG-50404S0L
CUSTOMER SERVICE: (888)-287-0735
TM
FOR OUTDOOR USE ONLY
LIMITED WARRANTY
Model Number: PG-50404S0L
PermaSteel All Stainless Steel BBQ Grill
We warrant to the original consumer purcha s er (“Purchaser”) of the PermaSteel All Stainless Steel
BBQ Grill (“Product”) that each Product shall be free from defects in workmanship and materials
for a period of the years listed below from the date of original purchase. Our obligation under this
warranty shall be limited to repair or replacement of, or adequate compensation for, the Product, at
the option of us, during the warranty period. Our liability shall not extend beyond repair or
replacement, or the cost equivalent thereto.
This warranty excludes normal wear and tear of the Product and its parts or components, and any
damage arising from any of the following: negligent use or misuse of the Product, use contrary to
this User’s Manual, or alteration by any one other than us. The warranty period of the years listed
below shall not be extended or renewed by the repair or replacement of, or compensation for, the
Product.
If your Product is defective or otherwise requires service or parts, please first call PermaSteel
Customer Service toll-free at (888)-287-0735, between 8:00 a.m. and 5:00 p.m., PST. Please tell
us which model you purchased, the date of purchase, and the problem with your Product. We will
use our very best efforts to honor this warranty, and repair, replace or compensate you for your
Product through your original place of purchase. A copy of your original purchase receipt must
accompany your service request.
Component Warranty Period:
Burners: 1 Year
Stainless Steel Flame Tamer: 1 Year
Cast Iron Cooking Grids: 1 Year
Valves: 1 Year
Frame, Housing, Cart, Control Panel,
Igniter, and Related Parts: 1 Year
All Stainless Steel Parts: 1 Year
LIMITATION OF REMEDIES AND LIABILITY
We shall not be liable for any incidental or consequential damages for breach of any express or
implied warranty on its Product. Except to the extent prohibited by applicable law, any implied
warranty or merchantability or fitness for a particular purpose on this Product shall be limited to the
duration of the above warranty. Neither us nor anyone else who has been involved in the creation,
production, or delivery of the Product shall be liable for damages of any type, including but not
limited to any lost profits, lost savings, loss of anticipated benefits, or other incidental or
consequential damages which may arise out of the purchase, use, or inability to use the Product,
whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, even if
you have been advised of the possibility of such damage or any other claim by any other party.
Our liability for any breach of warranty shall be limited to repair or replacem ent of th e defective part
or parts as described above. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you. The above
warranty gives you specific legal rights, and you may have other rights which vary from state to
state.
TM
TABLE OF CONTENTS
BEFORE YOU BEGIN
MESSAGE TO OUR USERS PAGE 1
SAFETY SYMBOLS PAGE 1
INSTALLATION & SAFETY PRECAUTIONS PAGE 2
PROPANE & GAS WARNING PAGE 2
ASSEMBLY
PARTS PAGE 3
STEP I PAGE 5
STEP II & STEP III PAGE 6
STEP IV & STEP V PAGE 7
STEP VI & STEP VII PAGE 8
STEP VIII & STEP VIIII PAGE 11
POST ASSEMBLY
GAS CONNECTION PAGE 12
LEAK TESTING PAGE 15
FINAL INSTALLATION CHECK LIST PAGE 16
GRILL LIGHTING INSTRUCTION PAGE 17
OPERATING INSTRUCTION PAGE 19
CARE & MAINTENANCE PAGE 21
GRILL STORAGE PAGE 22
TROUBLE SHOOTING PAGE 23
TM
MESSAGE TO OUR USERS
Thank you for your purchase of our All Stainless Steel BBQ Gas Grill. We sincerely
wish you will enjoy using our fine products.
Please read this User’s Manual in its entirety before using the grill.
Please contact our customer service at (888)-287-0735 if you have any questions.
Please read this User’s Manual carefully. Failure to follow the provided instruction
can result in seriously bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery
and/or installation.
NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future
reference.
SAFETY SYMBOLS
The symbols listed here are being used through out this User’s Manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
DANGER– this symbol indicates an imminently hazardous situation which
will result in death or serious bodily injury if not properly followed.
WARNING– this symbol indicates a warning of potential serious
bodily injury if the instructions are not strictly followed. Please be sure to read and
follow all these messages carefully.
CAUTION– this symbol indicates a potentially hazardous situation which
may result in minor or moderate bodily injury if the instructions are not properly
followed.
1
INSTALLATION/SAFETY PRECAUTIONS
WARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
This grill is designed to use LP gas only. Please use the grill with the regulator
supplied by PermaSteel.
The installation of this appliance must conform with local codes or, in the absence
of local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or
CAN/CGA B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane
Installation Code.
The LP-gas supply cylinder is to be constructed and marked in accordance with the
specifications for LP-gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for the Transportation of Dangerous Goods.
If an external electrical source is utilized, the outdoor cooking gas appliance, when
installed, must be electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1990,
or the Canadian Electrical Code, CSA C22.1. Keep the power cord of the motor
away from the hot surfaces of the grill while in use. Remove and store the motor in
a dry place when not in use.
This grill is safety certified for use in the United States and Canada only. Never
modify to use in other places. Modification may cause serious bodily injury or
property damage. PermaSteel is not responsible for any modifications, and all
warranties will be void.
PROPANE & GAS WARNING
FOR YOUR SAFETY, PLEASE READ THIS SECTION FIRST
If you smell gas:
Shut off gas to the grill.
Extinguish any open flames immediately.
Open the grill lid.
If the odor persists, please call your gas supplier or your fire department
immediately.
Do not store or use gasoline or other flammable items in the vicinity of this grill.
Any LP cylinder that is not connected for use should not be stored in the vicinity
of this grill.
WARNING
2
GRILL PARTS LIST
REF# DESCRIPTION Q’TY REF# DESCRIPTION
01 Double-layer Lid 1 34 Lighting Rod 1
02 Temp.Gauge 1 35 Door Hinges 2
03 Name Plate 1 36 Right Door 1
04 Lid Handle Seats 2 37 Casters without Brake 2
05 Lid Handle 1 38 Casters with Brake 2
06 Warming Rack 1 39 Bottom Panel 1
07 Cooking Grids with hole 2 40 Leg-LF 1
08 Flame Tamers 4 41 Side Panels 2
09 Rear Panel 1 42 Door Bracket 1
10 Gemel Plates 2 43 Leg-LB 1
11 Gemel Rotary Shafts 2 44 Door Magnets 2
12 Gemel Bases 4 45 Leg-RF 1
13 Gemel Brackets 2 46 Right Transom 1
14 Right Slide Plate 1 47 Hole Bushing 1
15 Rotisserie Brackets 2 48 Leg-RB 1
16 Firebox 1 49 Ta nk Holder Rubber Strap 1
17 Left Slide Plate 1 50 Tank Holder 1
18 Left Side Shelf 1 51 Tank Holder Brackets 2
19 Left Side Angle Iron 1 52 Back Panel 1
20 Grease Tr ay 1 53 Ignition El ect r ode, Side Burner 1
21 Left Tube main Burner 1 54 Bracket C, Side Burner 1
22 Tube Mai n Burners 3 55 Side Burner 1
23 Grease Tray Handl e 1 56 Side Burner Base 1
24 Heat Shi eld 1 57 Side Burner Manifold 1
25 Valve Bracket 1 58 Side Burner Val ve 1
26 Regulator 1 59 Right Side Angle Iron 1
27 Main Burner M anifold 1 60 Right Side Shelf 1
28 Main Burner Valves 4 61 Si de Burner Lid Hinge 1
29 Control Panel 4 62 Side Burner Lid 1
30 Knob Seats 4 63 Side Burner Brass Ring 1
31 Control Knobs 4 64 Side Burner Cooking Grid 1
32 Left Door 1 65 Lid handl e , Side Burner 1
33 Door Handles 2
Q’TY
3
GRILL PARTS DIAGRAM
4
ASSEMBLY INSTRUCTIONS
PLEASE READ AND FOLLOW THE INSTRUCTIONS CAREFULLY
STEP BY STEP
Tools Required:
#2 Philips head screwdriver (not provided)
Hexagon/Allen wrench (provided).
The following hardware kit is provided in casters carton:
Item Description Specification Quantity
Truss head screw
1
2
3
(W ith Split lock And
Gasket)
Truss head screw
(W ith Split lock And
Gasket)
Truss head screw
(With Split lock And Gasket)
1/4-20x1-1/2” 16 pcs
1/4-20x1/2” 18 pcs
5/32-32x1/2” 14 pcs
4
Hexagon Wrench
1 pc
STEP I:
Remove side panel (marked “L”) , two legs (marked “LF” and “LB”) and two 3”
casters without brake from the carton. Assemble two legs to Left side panel with
four 5/32-32x1/2” screws. Screw one caster to each bottom end of leg.
5
ASSEMBLY INSTRUCTIONS
STEP II:
Remove side panel (marked “R”) , two legs (marked “RF” and “RB”), Right
Transom and two 3” casters with brake from the carton. Assemble two legs to
Right side panel with four 5/32-32x1/2” screws.Also attach right transom to right
side panel with two 5/32-32x1/2” screws.Then screw one caster to each bottom
end of leg.
STEP III:
Assemble bottom panel and door bracket to side panel assemblies with eight
1/4-20x1-1/2” screws.
Note: Attach only two upper screws on the door bracket, set aside the other two
screws for STEP IV.
Assemble back panel to bottom panel and side panel assemblies with six 1/4-
20x1/2” screws.
6
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