Permasteel Pg-40612sole-1 Owner's Manual

ITEM 0714341

6B Entertainment Grill

MODEL: PG-40612SOLE

For Outdoor Use Only

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

DO NOT RETURN UNIT TO STORE: If you have questions or need assistance during assembly, please call 1-888-287-0735 to speak to the grill manufacturer.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

TABLE OF CONTENTS

Package Contents.............................................................................................................................. 3-4

Hardware Contents....................................................................................................................5

Message to users..................................................................................................................... 6

Safety symbols ......................................................................................................................... 6

Caution....................................................................................................................................... 7

NG Conversion Kit.....................................................................................................................7

Gas Connection ......................................................................................................................8-9

Grill Lighting Instruction...........................................................................................................10

Before assembly..................................................................................................................11-14

Assembly or Instructions ...................................................................................................15-36

Operating Instructions ........................................................................................................ 37

Care and Maintenance ....................................................................................................... 38

Leak Testing................................................................................................................... 39-40

Troubleshooting............................................................................................................................ 41-42

Warranty ................................................................................................................................... 43

Replacement Part List..............................................................................................................44

Food Safety..............................................................................................................................44

PACKAGE CONTENTS

PART DESCRIPTION QUANTITY PART NO. PART DESCRIPTION QUANTITY PART NO.

A01 Temperature Gauge 1 30800207 C07 Side burner 1 60600219 A02 Temp Gauge Bezel 1 30800208 C08 Igniter Wire, Side Burner 1 61000218 A03 Lid(Stainless Steel) 1 61000201 C09 Fascia, right Side Shelf 1 61000219 A04 Rotate Rod, Lid 2 61000001 C10 Right side shelf bracket 2 61000010 A05 Logo 1 61000002 C11 Foldable right side shelf 1 61000220 A06 Lid Rubber Bumper 2 60600202 D01 Back Panel, Left Cabinet 1 61000221 A07 Warming Rack 1 61000003 D02 Back panel 1 61000222 A08 Cooking Grid 3 61000004 D03 A09 Heat Di󰀨user 6 61000005 D04 Match holder 1 40800128 A10 Firebox 1 61000201 D05 Match Holder Bracket 1 40800129 A11 Main Burner 6 40500098 D06 Left Panel, Left Cabinet 1 61000224 A12 Drip tray right bracket 1 40500069 D07 Left Panel, Main Cabinet 1 61000225 A13 Main Burner Electrode L600 1 60600213 D08 Left Module Bracket 1 61000011 A14 Main Burner Electrode L470 1 61000202 D09 Electronic ignition module 2 61200215 A15 Main Burner Electrode L320 1 61000203 D10 Ignition Wire Clip 2 61000012 A16 Control Panel 1 61000204 D11 Cart support angle bar 2 61000013 A17 Pulse Control Line 1 61200207 D12 Gas Tank positioning pins 2 61000014 A18 Pulse Ground Wire 1 61000205 D13 Tank ba󰀪e 1 60600090 A19 Gas Valve, Side Burner 1 61000313 D14 Tank Holder 1 61000015 A20 Regulator 1 61000206 D15 Right Module Bracket 1 61000016 A21 Back Rail 1 61000006 D16 Right Panel, Main Cabinet 1 61000226 A22 Drip tray left bracket 1 40500068 D17 Tank ba󰀪e A 1 61000017 A23 Cotter Pin 8 110380 D18 Right Panel, Right Cabinet 1 61000227 A24 Firebox Rubber Bumper 2 60600201 D19 Tank tray bracket 4 61000018 A25 Main Burner Electrode L650 1 60600214 D20 Tank Tray slider rail 4 30800252C A26 Main Burner Electrode L522 1 61000207 D21 Trash can tray 1 61000228 A27 Main Burner Electrode L370 1 61000208 D22 Left door bracket 2 61000019 A28 Pulse Ground Wire 1 61000209 D23 Magnet box 2 61000020 A29 Gas Valve, Main Burner 6 41100102 D24 Magnet 8 40200094 A30 Manifold 1 61000210 D25 Door Bracket, Left Cabinet 1 61000021 A31 Gas Hose 1 61000211 D26 Magnet box 1 61000022 A32 Control Knob Bezel 7 61000007 D27 Door Bracket 1 61000023 A33 Control Knob 7 61000212 D28 Right Top Hinge Pin Bracket 2 61000024 A34 Drip tray assembly 1 61000213 D29 Door Bracket, Right Cabinet 1 61000025 A35 Drip cup 1 40500033 D30 Tank Tray 1 30800107C B01 Foldable left side shelf 1 61000214 D31 Guide rail positioning plate 1 61000026 B02 Left Side Shelf Bracket 2 61000008 D32 Guide rail plate 1 61000027 B03 Left Side Shelf 1 61000215 D33 Tool Accesory Bracket 1 61000029 B04 Fascia, left Side Shelf 1 61000216 D34 Left Cabinet Door 1 61000229 C01 Rotate Axis, Side Burner Lid 1 40500211 D35 Left Door, Main Cabinet 1 61000230 C02 Side burner lid 1 61000009 D36 Right Door, Main Cabinet 1 61000231 C03 Side burner bracket 1 41500032 D37 Right Cabinet Door 1 61000232 C04 Right Side Shelf 1 61000217 D38 Door Handle 4 61200217 C05 Side burner grid 1 60600218 D39 Left Bottom Shelf 1 61000233 C06 Side burner base 1 40500056A D40 Back Bottom Support Bar 1 61000030

D41 Swivel Caster With Brake 2 40900212 Not Pictured D42 Swivel Caster 2 40900213 Hardware Pack 1 61000235 D43 Right Bottom Shelf 1 61000234 User Manual 1 61000236 D44 Front Bottom Support Bar 1 61000031

Back Panel, Right Cabinet

1 61000223

HARDWARE CONTENTS

AA BB CC DD

M4 x 10 mm

Screw

Qty. 97

M6 x 17mm

Screw

Qty. 8

M6 ×12mm

shoulder

screw

Qty. 4

M6 Nut

Qty. 5

M5 Flat

Washer

Qty. 4

FF GG HH II

Battery

Qty. 2

M6 x 40 mm

Screw

Qty. 12

M6 Flat Washer

Qty. 16

M5 × 10

Screw

Qty. 4

M6 × 13

Screw

Qty. 41

MESSAGE TO OUR USERS

Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy

using our ne products.

Please read this User’s Manual in its entirety before using the grill.

Please contact our customer service at (888)-287-0735 if you have any questions.

Please read this User’s Manual carefully. Failure to follow the provided instruction can result in seriously bodily injury and/or property damage.

Some parts of this grill may have sharp edges. Please wear suitable protective gloves.

IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.

NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery and/ or installation.

NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future reference.

SAFETY SYMBOLS

The symbols listed here are being used through out this User’s Manual. Please pay special attention to them. The meaning of each of the symbols is listed here:

DANGER– this symbol indicates an imminently hazardous situation which will result in death or serious bodily injury if not properly followed.

WARNING– this symbol indicates a warning of potential serious bodily injury if the instructions are not strictly followed. Please be sure to read and follow all these messages carefully.

CAUTION – this symbol indicates a potentially hazardous situation which may result in minor or moderate bodily injury if the instructions are not properly followed.

CAUTION

• Do not put out drip res by closing the lid. Use grills only in well ventilated area for safety reasons.

• Do not use water on a drip re. Personal injury may result. If a drip re develops, turn knobs and LP cylinder o󰀨.

• Do not leave grill unattended while preheating or burning o󰀨 food residue on HI. If grill has not been regularly cleaned, a drip re can occur that may damage the product.

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble the product.

Tools Required for Assembly (not included): Wrench, Phillips Screwdriver, Straight screwdriver, Nipper pliers

Natural Gas Conversion Kit (Sold separately)

To purchase Natural Gas Conversion Parts please call Permasteel at 1-888-287-0735, 8 a.m. - 5 p.m., PST, Monday - Friday.

Natural Gas Conversion Kit (Manufacturer Model PG-40610S0N-TRQ01)

Your grill can be converted to natural gas with this conversion kit by a qualied gas technician only.

In order to convert this grill the technician will need this conversion kit.

GAS CONNECTION

ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER

The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.2 Propane Installation Code.

LP TANK REQUIREMENTS – THE LP TANK USED WITH YOUR GRILL MUST MEET THE FOLLOWING

1) Measurement: 12’’(30.5cm) (Diameter) X 18’’ (45.7cm) (Tall) .

2) Maximum Capacity: 20lbs(9Kg).

3) Constructed and marked in accordance with the specication for LP-gas

cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods. See LP tank collar for marking.

4) Is arranged for vapor withdrawal.

5) Includes a collar to protect the tank valve.

6) Has no dents or rust. A dented or rusty L.P. tank may be hazardous,and

should be checked by your supplier.

7) Provides a shut-o󰀨 valve terminating in an LP gas tank valve outlet specied,

as applicable for connection type QCC1 in the standard for compressed gas

tank valve outlet and inlet connection ANSI/CGA-V-1.

LP TANK VALVE USED MUST MEET THE FOLLOWING

1) Have type I outlet compatible with regulator provided.

2) Have safety relief valve.

3) UL listed Overll Protection Device (OPD), This OPD safety feature is identied by a unique triangular hand wheel. Only use tanks equipped with this type of valve. (As the gure shown on the next page)

FOR YOUR SAFETY Ensure that the black plastic grommets of the regulator provided are in place and that the hose does not come into contact with the heat shield or the grill head.

GAS CONNECTION

OPD HAND WHEEL

OPEN

CONNECT THE REGULATOR TO THE LP TANK VERY IMPORTANT:

- THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 125 degree (51.C)

- THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE.

- THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE I CONNECTION OF THE TANK VALVE PER ANSIZ21.81.

1) Make sure tank valve is in its full o󰀨 position (turn clockwise to stop).

2) Check tank valve to assure it has proper external male threads (type I connection per ANSIZ21.81).

3) Make sure all burner knobs are in their o󰀨 position.

4) Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.

5) Inspect valve connection port and regulator assembly. Look for any damage or debris. Remove any debris. Inspect hose for damage. Never attempt to use damaged or plugged equipment. Contact your local LP gas dealer for repair.

6) When connecting regulator assembly to the valve, hand tighten nut clockwise to a positive stop. Do not use a wrench to tighten. Use of a wrench may

damage quick coupling nut and result in a hazardous condition. (As gure

shown below.)

7) Open tank valve fully (counterclockwise). Use a soapy water solution to check all connections for leaks before attempting to light grill. If a leak is found, turn

tank valve o󰀨 and do not use grill until a local L.P gas dealer can make repairs.

GRILL LIGHTING INSTRUCTION

VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE.

BEFORE LIGHTING:

Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement

hose assembly must be that specied by the manufacturer.

VERY IMPORTANT: READ INSTRUCTIONS BEFORE LIGHTING.

PUSH AND TURN ELECTRONIC IGNITION LIGHTING INSTRUCTIONS:

1) Open lid during lighting.

2) Turn ON gas valve on tank.

3) Push and turn any main burner control knob to “HI” and hold in. You will hear a clicking

sound from the electrodes of all burners.

4) If ignition does NOT occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes, and repeat the lighting procedure.

5) To ignite another main burner, repeat step 3.

6) To ignite the Side Burner, follow steps 2-4 using the Side Burner knob.

7) To ignite the Searing Burner, follow steps 2-4 using the Searing Burner knob.

TO LIGHT BY MATCH:

MAIN BURNER

RIGHT SIDE BURNER

Usage:

1) Read instructions before lighting.

2) Open the lid during lighting.

3) Simply place a lighted match between the coils on the end of the lighting rod and hold next to the burner to ignite.

4) Push and turn the burner control knob to ”HI”.

5) Repeat 3.4 to light other burners.

6) Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use. Do not light the grill if odor of gas is present, call our service center at (888)-287-0735.

BEFORE ASSEMBLY

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX.

1. Once you open the top of the shipping box, grasp box by the top aps and raise it up and away from the packaged grill. Take out the Hardware Pack, manual, back panel, also take out right

cabinet shelf from side. Next remove the door bracket, back rail and tank holder. Remove all parts from plastic bags.

BEFORE ASSEMBLY

2. Continue to remove the left panel of left cabinet, right bottom self, tank bottom self, trash can tray, right foldable shelf. Next, then remove the left and back panel of left cabinet, left and right cabinet door, front and back bottom support bar.

BEFORE ASSEMBLY

3. Remove the fascia, left and right side shelf, door bracket of left and right cabinet, tank ba󰀪e,

right panel of right cabinet, left and right door of main cabinet. With the aid of an assistant, lift the grill head out of the bottom styrofoam piece.

BEFORE ASSEMBLY

4. Open grill lid, and take out the small boxes packed within the grill head. Remove all packing materials, and remove all parts from boxes.

1413

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

1. Turn both D39&D43 bottom shelves upside down. Align and connect them with (5) M6×13 Screws and M6 Nuts as shown. Tighten securely.

Hardware Used Hardware Used

JJ JJ

2. Insert the two D44&D40 bottom shelf support bars through the square holes at middle of bottom shelf as shown.

Hardware Used Hardware Used

M6 x 13 mm Screw

M6 Nut

x 5 x 16

x 5

D43

D39

2 5

D44

NONE.

D40

3. Align the screw holes on bars with the holes on bottom shelf. Once in position, push down hard on the bars to snap them all the way down. Turn shelf right side up, and use (12) M6x40

screws and M6 at washers to connect bars to

shelf.

Hardware Used Hardware Used

M6 x 40 mm Screw

x 12

3 6

M6 Flat Washer

x 12

4. Turn bottom shelf upside down. Attach D41&D42 casters to bottom shelf with (16) M6x13 screws. IMPORTANT: Install each caster into the correct

position as shown in the gure below.

M6 x 13 mm Screw

5. Turn shelf right side up. Attach D26 main cabinet magnet box to shelf with (2) M4x10 screws.

D42

D41

D26

6. Attach D07&D16 left and right panels to bottom shelf with (4) M6x13 screws.

M4 x 10 mm Screw

M6 x 13 mm Screw

x 2

x 4

D07

D16

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

7. Attach D02 back panel to bottom shelf and side panels with (8) M4x10 screws.

Hardware Used Hardware Used

M4 x 10 mm Screw

8. Attach the D30 tank tray on bottom shelf with (4) M6×13 screws.

Hardware Used Hardware Used

x 8

7 10

D02

8 11

D30

JJ AA

M6 x 13 mm Screw

9. Attach D13 tank ba󰀪e bar to back panel and

bottom shelf with (2) M4x10 screws.

Hardware Used Hardware Used

AA JJ

M4 x 10 mm Screw M6 x 13 mm Screw

x 4 x 5

9 12

D13

x 2 x 4

10. Attach D11 cart support angle bars with (8) M4x10 screws.

11. Attach D01 back panel of left cabinet to bottom shelf and main cabinet left panel with (5) M4x10 screw.

M4 x 10 mm Screw

x 8

D11 AA

D01

12. Attach the D21 trash can tray to bottom shelf with (4) M6 × 13 screw.

Note: This unit is equipped with a pull-out trash-bin slider bracket. Trash bin is not included. Please use a 30 to 32 Quart rectangular trash bin available for purchase at major stores.

D21

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

13. Attach D06 left panel of left cabinet to bottom shelf and back panel with (6) M4x10 screws.

Hardware Used Hardware Used

M4 x 10 mm Screw

14. Attach D03 back panel of right cabinet to bottom shelf and main cabinet right panel with (5) M4x10 screws.

Hardware Used Hardware Used

x 6

13 16

D06

14 17

D03

AA AA

15. Attach D18 right panel of right cabinet to bottom shelf and back panel with (6) M4x10 screws.

Hardware Used Hardware Used

AA AA

M4 x 10 mm Screw

M4 x 10 mm Screw M4 x 10 mm Screw

x 5 x 4

15 18

x 6 x 4

D18

19 20

16. Insert D17 right cabinet tank ba󰀪e A into place,

and secure with (4) M4x10 screws as shown.

17. Insert D25 left cabinet door bracket into place as shown. Note: Be sure to position bracket with magnets at bottom. Use (4) M4x10 screws to attach hinge end of left cabinet door bracket to left cabinet outer panel.

M4 x 10 mm Screw

x 4

D17

D25

18. Insert D29 right cabinet door bracket into place as shown. Use (4) M4x10 screws to attach hinge end of right cabinet door bracket to right cabinet outer panel.

D29

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

19. Attach D23 right cabinet magnet box to main cabinet side panel with (2) M4x10 screws.

Hardware Used Hardware Used

M4 x 10 mm Screw

20. Attach D23 left cabinet magnet box to main cabinet side panel with (2) M4x10 screws.

Hardware Used Hardware Used

x 2

19 22

D23

20 23

AA AA

21. Attach D08 left ignition module box to main cabinet, left panel with (4) M4x10 screws. Also attach D10 ignition wire clip to panel with (1) M4x10 screw as shown.

Hardware Used Hardware Used

AA AA

M4 x 10 mm Screw

M4 x 10 mm Screw M4 x 10 mm Screw

x 2 x 4

D23AA

Left Ignition module

21 24

x 5 x 4

D08

D10

21 22

22. Attach D15 right ignition module box to main cabinet right panel with (4) M4x10 screws. Also attach D10 ignition wire clip to panel with (1) M4x10 screw as shown.

Right Ignition module

D10

23. Attach the A22 drip tray left bracket to left cart as shown with (4) M4x10 screws.

M4 x 10 mm Screw

x 5

D15AA

A22

24. Attach the A12 drip tray right bracket to right cart as shown with (4) M4x10 screws.

A12

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

25. This step requires two people to lift and position A10 grill head onto cart. Remove tie wraps securing regulator hose and ignition wires to underside of grill head. Pull hose out to side of main cabinet. Carefully

lower the rebox onto the cart.

Hardware Used Hardware Used

NONE.

26. Attach A10 head to cart with (4) M6x13 screw as shown. Tighten the screws accordingly.

Hardware Used Hardware Used

25 28

A10

26 29

A10

M6 x 13 mm Screw

27. Attach A21 back rail to back of grill head and cart with (4) M4x10 screws as shown. Tighten the screws accordingly.

Hardware Used Hardware Used

AA JJ

M4 x 10 mm Screw M6 x 13 mm Screw

x 4

27 30

x 4 x 2

A21

28. Attach B04 fascia to B03 left side shelf with (2) M5 x 10 mm Screw and (2) M5 Flat Washer.

B04

29. Place assembly left side shelf on top of left cabinet as shown.

None.

M5 x 10 mm Screw

M5 Flat Washer

x 2

B03

30. Attach shelf to grill head with (2) M6x13 screws

and (2) M6 Flat washers from inside of rebox as

shown.

M6 Flat Washer

x 2

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

31. Attach left shelf to cabinet with (7) M4 x 10 mm screws, align to correct position then tighten the screws.

Hardware Used Hardware Used

M4 x 10 mm Screw

32. Attach the two labeled “LEFT” B02 folding side shelf support brackets to the outer panel of left cabinet with (4) M6x17 screws. Place the bracket as shown, make sure the pre-assemble M6x12 screws are in the lower holes of support brackets.

Hardware Used Hardware Used

x 7

31 34

32 35

B02

M6 x 17 mm Screw

33. Attach the B01 foldable left side shelf to bracket with (2) M6 x 12 mm Shoulder Screw. Tighten the screws. Raise shelf and push down to lock into position as shown. To lower shelf, lift up and fold down.

Hardware Used Hardware Used

M6x12 mm Shoulder Screw

CC JJ

x 4

33 36

B01

x 2

25 26

34. Attach right side shelf fascia C09 to right side

shelf C04 with (2) M5x10 screws and (2) M5 at

washers as shown.

C09

35. Place right side shelf on top of right cabinet as shown.

NONE.

M5 x 10 mm Screw

M5 Flat Washers

x 2

C04

36. Attach shelf to grill head with (2) M6x13 screws

and (2) M6 at washers from inside of rebox as

shown.

M6 x 13 mm Screw

M6 Flat Washer x 2

x 2

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

37. Attach right shelf to cabinet with (7) M4 x 10 mm Screw, align the right position then tighten the screws.

Hardware Used Hardware Used

M4 x 10 mm Screw

38. Attach the two labeled “RIGHT” folding side shelf

support brackets C10 to the outer panel of right cabinet with (4) M6x17 screws. Place the bracket as shown, make sure the pre-assemble M6x12 screws are in the lower holes of support brackets.

Hardware Used Hardware Used

x 7

37 40

38 41

C10

M6 x 17 mm Screw

39. Attach the foldable right side shelf to bracket C11 with (2) M6 x 12 mm Shoulder Screw. Tighten the screws. Raise shelf and push down to lock into position as shown. To lower shelf, lift up and fold down.

Hardware Used Hardware Used

M6x12 mm Shoulder Screw

x 4

39 42

C11

x 2

27 28

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