Permasteel Pg-40522s0lb-1 Owner's Manual

OWNER’S MANUAL

Permasteel 5 Burners gas grill with Stainless Steel Lid

Model No.: 40522S0LB

Date of purchase: / /

TABLE OF CONTENTS WARRANTY

If any questions or concerns contact vendor at 1-888-287-0735 or email service@permasteel.net

If you smell gas:

1. Shut off gas to the appliance. Extinguish any open flame.

Open lid. If odor continues, keep away from the

DANGER

appliance and immediately call your gas supplier or your fire department.

Do not store or use gasoline or other

WARNING

flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Call Grill Service Center For Help And Parts

Installation Safety Precautions

• Please read this User’s Manual in its entirety before using the

grill.

• The installer should leave instruction to the consumers to retain

them for future reference.

• The consumers should keep the instruction for future reference.

• Failure to follow the provided instruction can result in seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please wear suitable protective gloves.

• Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats. NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery and/or installation. NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future reference.

If you have questions or need assistance during assembly, please call 1-888-287-0735. You will be speaking to a

representative of the grill manufacturer，to order new parts call 1-888-287-0735.

Product Record

IMPORTANT: Fill out the product record information below.

Model Number

Serial Number

Date Purchased

See rating label on grill for serial number.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates an potentially hazardous situation

which, if not avoided, could result in death or serious injury.

DANGER

WARNING

CAUTION

CAUTION: Indicates a potentially hazardous situation or

For residential use only. Do not use for commercial cooking.

unsafe practice which, if not avoided, may result in minor or moderate injury.

WARRANTY

TABLE OF CONTENTS

For Your Safety . . . Grill Service Center. . .

Product Record Information . . . Installation Safety Precautions . . . Safety Symbols . . . Kenmore Grill Warranty . . . Use and Care . . . Parts List . . . Parts Diagram . . .

Assembly . . .

Troubleshooting . . .

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handling this product.

WARNING

. . 2

. 2

. . 2

. . 3-4

. . . 5-10

. . . 11

. . 12

. 13-27

. 28-30

WARRANTY

PERMASTEEL GRILL WARRANTY One Year Limited Warranty on PERMASTEEL Grill

WARRANTY

If this grill fails due to a defect in material or workmanship within one year from the date of purchase, please call 1-888-287-0735 M – F 8:00 – 5:00 Pacific for replacement parts. Proof of purchase is required for warranty part replacements consumer is responsible for S&H of replacement parts.

COOKING GRIDS and FLAME TAMERS: 1 year LIMITED warranty; does not cover dropping, chipping, scratching, or surface damage. STAINLESS STEEL PARTS: 1 year LIMITED warranty against perforation; does not cover cosmetic issues like surface corrosion, scratches and rust. ALL OTHER PARTS: 1 year LIMITED warranty (Includes, but not limited to, valves, frame, housing, cart, control panel, igniter, regulator, hoses). Does not cover chipping, scratching, cracking surface corrosion, scratches or rust.

Limited Warranty on Burners

For 1 year from the date of purchase any burner that Rust through will be replaced free of charg e consumer Is responsible for S&H of replacements.

All warranty coverage is void if this grill is ever used for commercial or rental purposes.All warranty coverage applies only if this grill is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Permasteel, Inc. 14266 Euclid Ave Bldg 27 Chino, CA 91710

WARNIG

USE AND CARE

DANGER

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• If the information in the two points above is not

followed exactly, a fire causing death or serious injury may occur.

• An overfilled or improperly stored cylinder is a

hazard due to possible gas release from the safety

LP Cylinder

• The LP cylinder used with your grill must meet the following requirements:

• Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

Capacity maximum.

• LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with

regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

OPD Hand Wheel

relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately get away from the LP cylinder and appliance and call your fire department.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LP tank valve. Turn coupling nut

counterclockwise by hand only - do not use tools to disconnect. Lift LP tank wire upward off of LP tank collar, then lift LP tank up and off of support bracket. Install safety cap onto LP tank valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.

LP Tank Valve

Safety Cap

Retainer Strap

• A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP tank inside a vehicle which may become overheated by the sun.

• Do not store an LP tank in an area where children play.

• LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.

• A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.

LP Tank Exchange

• Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.

• Always keep new and exchanged LP tanks in upright position during use, transit or storage.

• Leak test new and exchanged LP tanks BEFORE connecting to grill.

LP Tank Leak Test For your safety

• Leak test must be repeated each time LP tank is exchanged or refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop.

4. Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.

OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

WARNING

If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!

▲Do not use household cleaning agents. Damage to the gas

train components (valve/hose/regulator) can result.

Do not insert a POL transport plug (plastic part with external threads) into the type 1 valve outlet. It will defeat the Safety Relief Valve feature.

5. Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP tank valve so as not to crossththread the connection.

Nipple has to be centered into the LP tank valve.

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LP tank.

3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Permasteel for replacement

Hold coupling nut and regulator as shown for proper connection to LP tank valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only - do not use tools.

parts at 1-888-287-0735.

4 .Brush soapy solution onto areas where bubbles are shown in

picture below:

Never remove threaded

▲

orifice at end of valve.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Call 1-888-287-0735 for an identical replacement part.

DANGER

• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

Outdoor gas appliance is not intended to be installed

•

in or on a boat. Outdoor gas appliance is not intended to be installed

•

in or on an RV. Never attempt to attach this grill to the self-contained

•

LP gas system of a camper trailer or motor home. Do not use grill until leak-tested.

•

If a leak is detected at any time, STOP and call the fire

•

department.

• If you cannot stop a gas leak, immediately close LP cylinder valve and call LP gas supplier or your fire department !

5. If “growing” bubbles appear, there is a leak. Close LP tank valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement

parts at 1-888-287-0735.

6. Always close LP tank valve after performing leak test by

turning hand wheel clockwise.

Safety Tips

WARNING

For Safe Use of Your Grill and to Avoid Serious Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill.

• Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

• Do not use charcoal or ceramic briquets in a gas grill.

• Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire, or to sources of ignition etc.

▲ Before opening LP cylinder valve, check the coupling nut for

tightness.

▲ When grill is not in use, turn off all control knobs and LP cylinder

valve.

▲ Never move grill while in operation or still hot. ▲ Use long-handled barbecue utensils and oven mitts to avoid burns

and splatters.

▲ Maximum load for sideburner and side shelf is 10 lbs. ▲ The drip tray must be inserted into grill and emptied after each use

Do not remove drip tray until grill has completely cooled.

▲ Clean grill often, preferably after each cookout. If a bristle brush is

used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

▲ If you notice drip or other hot material dripping from grill,

determine the cause, correct it, then clean and inspect valve. Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.

▲ Do not store objects or materials inside the grill cart enclosure that

would block the flow of combustion air to the underside of either the control panel or the firebox bowl.

▲ The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

▲ If you have a grill problem see the "Troubleshooting Section". ▲ If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

• Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A

buildup of non-ignited gas inside a closed grill is hazardous.

• Never operate grill with LP cylinder out of correct

position specified in assembly instructions.

• Always close LP cylinder valve and remove

coupling nut before moving LP cylinder from specified operation position.

CAUTION

• Putting out drip fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

• Do not use water on a drip fire. Personal injury may result. If a drip fire develops, turn knobs and LP cylinder off.

• Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a drip fire can occur that may damage the product.

Main Burner Igniter Lighting

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Turn on valve from source or tank.

3. To ignite, turn Ignition Burner knob to HI.

4. Push and hold electronic ignition button.

5. If ignition does not occur in 5 seconds, turn the burner controls OFF, wait 5 minutes, and repeat the lighting procedure.

6. To ignite other main burners after ignition burner is lit,turn a control knob that is adjacent to a lit burner to Hi. Ignite far left burner last.

7. To ignite the Side Burner, follow steps 3-5 using the Side Burner knob.

If igniter does not work, follow Match Lighting instructions.

Burner Flame Check

WARNING

Turn controls and gas source or tank OFF when not in use.

CAUTION

If ignition does not occur in 5 seconds, turn the

• Remove cooking grates and heat diffusers. Light burners, turn knobs from HI to LO. You should see a smaller flame in LO position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden flame drop or low flame" in

the Troubleshooting Section.

HIGH

LOW

burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could ignite with risk of injury.

Match Lighting

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Place match into match holder (hanging on right back leg). Light match, place into lighting hole on left side of firebox.

3. Turn right knob to HI position. Be sure burner lights and stay lit.

4. Light other burners follow with step 3.

Sideburner Match Lighting

1. Open sideburner lid. Turn on gas at LP cylinder.

2. Place lit match near burner.

3. Turn sideburner knob to HI. Be sure burner lights and stays lit.

Turning Grill Off

• Turn all knobs to OFF position. Turn LP cylinder off by turning

Igniter Check

• Turn gas off at LP cylinder. Press and hold electronic igniter button. "Clicking" should be heard and spark seen each time

between collector box or burner and electrode. See "Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before checking valves.Knobs lock in

OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn. Replace damaged hoses

before using grill. Use only valve/hose/regulator as specified in the parts list of this Use & Care Guide.

Cast Iron Grate Seasoning (if applicable) First Use – Before first use, season cast iron grates as follows: Rinse cast iron grates with hot water. Do not use soap. Dry grates thoroughly with a cloth towel. Coat grates with vegetable oil or non-stick cooking spray. Place grates in grill. Start grill and slowly raise temperature to 350° - 400° F. Heat grates for one hour. Turn off grill and allow grates to cool completely before using to cook. Cleaning – Do not use soap when cleaning grates. Clean grates with a stiff brush and hot water. Dry grates thoroughly with a cloth towel. Re-seasoning – Re-season grates when rust spots appear ongrate surface. When re-seasoning grates, soap may be used with hot water to clean grates. After cleaning, dry grates thoroughly with a cloth towel. Coat grates with vegetable oil or non-stick cooking spray. Place grates in grill. Start grill and slowly raise temperature to 350° - 400° F. Heat grates for one hour. Turn off grill and allow grates to cool completely before using again.

General Grill Cleaning

• Do not mistake brown or black accumulation of drip and smoke for paint. Interiors of

gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.

• Porcelain surfaces: Because of glass-like composition, most residue can be wiped

away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy

water. Wipe dry with a soft nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with

mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked-on drip deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

•Drip Tray and Cup: Regularly clean the grease drippings from the Drip Tray and Drip

Cup. When the grill has completely cooled down after use, remove the cup from the tray and slide the tray out of the grill. Clean the grease drippings from the cup and tray surfaces by washing with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth. Slide the tray back into the grill and replace the cup back into the tray before using the grill again.

Cleaning the Burner Assembly

CAUTION

WARNING

SPIDER ALERT!

IMPORTANT: Always ensure that the venturi burner tubes are clean. A venturi burner tube has a narrow area in which spiders tend to build nests.

If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. clean the venturi’s.

CONTROL PANEL

Spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned

before use whenever the grill has been idle for an extended period.

VALVE

SPIDER WEBS

INSIDE VENTURI

BURNER

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP cylinder.

2. Remove cooking grates and heat diffusers.

3. Remove cotter pin from rear of burners.

4. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not use

a brass wire brush), run the brush through each burner tube several times.

the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

5. Wire brush entire outer surface of burner to remove food residue and dirt.

6. Clean any blocked ports with a stiff wire such as an open paper clip.

7. Check burner for damage, due to normal wear and

corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations below.

8. Carefully replace burners.

9. Attach burners to brackets with cotter pin.

10. Reposition carryover tubes and attach to burners. Replace

heat diffusers and cooking grates.

Storing Your Grill

•Clean cooking grates.

•Store in dry location.

•When LP cylinder is connected to grill, store outdoors in a well-ventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer once available.

•Store grill indoors ONLY if LP cylinder is turned off and Disconnected, remove from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner A

sembly” instructions before starting grill.

Electrode

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. Place food over unlit burner(s); the heat from lit burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.

1 Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods. Consumes less fuel.

Indirect Cooking Instructions

• Always cook with the lid closed.

• Due to weather conditions, cooking times may vary. During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperature.

• Place food over over unlit burner(s).

2 Burner Cooking

Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking.

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly. For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am 4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast

on the outside. Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F. Juices should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should reach 160° F, and be brown in the middle with no pink juices Beef, veal and lamb steaks, roasts and chops can be cooked to 145° F. All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until steaming hot.

WARNING: To ensure that it is safe to eat, food must be cooked to the minimum internal temperatures listed in the table below.

USDA* Recommended Safe Minimum Internal Temperatures

USDA* Safe Minimum Internal Temperatures

Beef, Veal, Lamb and Pork – Whole Cuts** 145° F

Fish 145°F

Fish 145° F

Pork

Beef, Veal, Lamb and Pork – Ground 160° F

Egg Dishes

Egg Dishes 160° F

Steaks and Roasts of Beef,

Turkey, Chicken & Duck – Whole, Pieces &

Veal or Lamb

Ground

Ground Beef, Veal or Lamb

* United States Department of Agriculture

Whole Poultry (Turkey,

**Allow meat to rest three minutes before carving or consuming.

Chicken, Duck, etc.) Ground or Pieces Poultry

(Chicken Breast, etc.)

*United States Department of Agriculture

160°F 160°F

165° F

145°F 160°F

165°F 165°F

PARTS LIST

Key Qty Description

Key Description Qty

A01 Lid 1 52200004 D06 Side Burner 1 52200053

A02 Temperature Gauge 1 52200015 D07 Right Side Shelf 1 52220047

A03 Logo 1 52200300 D08 Electronic Ignition Module 1 40800122

A04 Rotate Rod, Lid 2 50300207 D09 Fascia, Right Side Shelf 1 52220049

Silicone Rubber Bumper，

A05

Lid

A06 Bezel, Lid Handle 2 40900013 E02 Right Drip Tray Support 1 52200071

A07 Lid Handle 1 40900012 E03 Hose Fixed Pin 1 40800134

B01 Warming Rack 1 52220030 E04 Right Front Leg(5C) 1 52220266

10 1 11 1

B02 Cooking Grate 2 40120101 E05 Side Lower Rail 2 52200064

12 1

B03 Heat Diffuser 5 40820023 E06 Axle Rod 1 408D00125

13 1

B04 Main burner 4 40700125 E07 Wheel 2 40800124

14 1

B05 Igniter Wire, Ignition Burner 1 52200035 E08 Hex Nut 3 110011

15 1

B06 Burner 1 52200034 E09 Flat Washer 3 110018

16 1

B07 Gas Valve, Side Burner 1 40900209 E10 Cotter Pin 11 110050

17 2

B08 Regulator 1 408D00115 E11 Back Rail 1 52200074

18 2

B09 Gas Valve, Main burner 5 40900205 E12 Drip Tray 1 52200031

19 1

B10 Manifold, Main burner 1 50300041 E13 Drip Cup 1 40800026

20 1 21 1

B11 Firebox 1 52200018 E14 Drip Cup Clip 1 40800131

22 3

B12 Flame Carry Over Tube 4 50300024 E15 Front Panel 2 522220075

23 1

Silicone Rubber Bumper,

B13

24 2

Firebox

25 1

B14 Control Panel 1 52220037 E17 Tank Baffle 1 40820090

26 1

B15 Control Knob 6 50500042 E18 Bottom Shelf 1 52220073

27 1

B16 Knob Bezel 6 40800034 E19 Left Back Leg(5B) 1 52220259

28 1

C01 Left Side Shelf 1 52220040 E20 Left Drip Tray Support 1 52200070

29 4

Side Shelf Support Angle

30 4

C02

Bar

31 1

C03 Fascia, Left Side Shelf 1 52220044 E22 Match Holder Chain 1 120006

32 1

D01 Rotate Rod, Side Burner Lid 1 52220050 E23 Match Holder 1 40800128

33 1

D02 Side Burner Lid 1 40820065 E24 Left Front Leg(5A) 1 52220257

34 1

D03 Side Burner Grid 1 40820119 E25 Foot Extension 2 40800127 D04 Side Burner Base 1 52200052 E26 Tank Holder 1 40820130 D05 Igniter Wire, Side Burner 1 52200054

1 36 1 37 1

Part Number

2 40700103 E01

2 40700099 E16 Right Back Leg(5D) 1 522200268

2 40920109 E21 Nylon Knot 1 40800129

Key Description Qty

42 3 43 3 44 1

45 1 CLIP, F/ GREASE CUP

46 1 47 1

Side Upper Rail 2 52200061

Not Pictured

HEAT DIFFUSERS COOKING GRATE SWING AWAY GRATE

GREASE CUP TANK THUMBSCREW

HARDWARE PACK

1 1

PRODUCT MANUAL, ENGLISH

PRODUCT MANUAL, SPANISH

Part Number

Not Pictured Hardware Pack 1 522B0088 Manual 1 52220080

If you are missing hardware or have damaged parts after unpacking grill, call 1-888-287-0735 for replacement.

To order replacement parts after using grill, call 1-888-287-0735.

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from:

our particular grill model. However, the method of assembly remains the same.:

Those on

PARTS DIAGRAM

C01

C02

C03

B14

B15

B16

A01 A02 A03 A04 A05

B13

B12

B11

B10

B07 B06 B05B08B09

A06

A07

B01

B02

B03

B04

D01

D02

D03

D04

D05

D06

D07

C02

E19

E01

E20

E21

E22

E23

E05

E24

E25 E26

E11

E12

E13

E14

E15

E16

E17

E18

D08

D09

E01

E02

E03

E04

E05

E06

E07

E08

E09

E10

ASSEMBLY

CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.

Tools Required:

 Adjustable wrench (not provided)  Screwdriver (not provided)  7/16” Combination wrench (not provided)  The following hardware is provided in blister pack for convenient use.

M4 X 10 screw Qty: 50 pcs

AAA Battery Qty: 1 pc

M6 X 13 screw Qty: 16 pcs

M6 compression washer Qty: 4 pcs

Left Frame

□ Install (4)M4×10 Screws as shown to the leg marked “5A”. Do not fully tighten the screws at this

time. (A)

□ Attach one end of Side Upper Rail to the leg, tighten the screws and attach with another (1)M4×

10 Screw.(B)

□ Attach one end of Side Lower Rail to the leg, tighten the screws. (B) □ Install (4)M4×10 Screws as shown to the leg marked “5B”. Do not fully tighten the screws at this

time. (C)

□ Attach another end of Side Upper Rail and Side Lower Rail to the “5B” Leg, tighten the screws.

Install (1) M4×10 Screws as shown to another Side Upper Rail (D)

M4x10 screws Qty: 10 pcs

Right Frame

M4x10 screws Qty: 10 pcs

□ Install (4)M4×10 Screws as shown to the leg marked “5C”. Do not fully tighten the screws at this

time. (A)

□ Attach one end of Side Upper Rail to the leg, tighten the screws and attach with another (1)M4×10

Screw.(B)

□ Attach one end of Side Lower Rail to the leg, tighten the screws. (B) □ Install (4)M4×10 Screws as shown to the leg marked “5D”. Do not fully tighten the screws at this

time. (C)

□ Attach another end of Side Upper Rail and Side Lower Rail to the “5D” Leg, tighten the screws. Install

(1) M4×10 Screws as shown to another Side Upper Rail (D)

Bottom Shelf

□ Install (4)M4×10 Screws as shown to right Frame. Do not fully tighten the screws at this time. (A) □ Attach Bottom Shelf to right Leg Frame with (3)M4×10 Screws. Do not tighten these screws. (A) □ Install (4)M4×10 Screws as shown to Left Frame. Do not fully tighten the screws at this time. (B) □ Attach Bottom Shelf to Left Leg Frame with (3)M4×10 Screws. Do not tighten these screws. (B)

M4x10 screws Qty: 14 pcs

Left Frame（5A & 5B）

Right Frame（5C & 5D）

Bottom Shelf

Front Panel

□ Attach the two Front Panels together with (1)M4×10 Screws as shown. (a) □ Attach the front panels to the cart, do not tighten 2 top screws and other remaining screws at this

time.(a-1) □ Attach the Right Drip Tray support to the Right Frame, fully tighten the top screw(b), tighten another end

of the Support Bar to the frame with (2)M4×10 Screws as shown.(c)

□Attach the Left Drip Tray Support to the Left Frame, fully tighten the top screw(d-1), tighten another end

of the Left Drip Tray Support Bar to the frame with (2)M4×10 Screws as shown. Attach the Front Panels to Bottom Shelf with (1)M4×10 Screws(the middle screw hole). (d)

M4x10 screws Qty: 6 pcs

op screw

(a)

(a-1)

(c)(b)

(d-1)

(d)

+ 42 hidden pages