Permasteel Pg-40404s0la, Pg-40404sola Owner's Manual

FOR OUTDOOR USE ONLY

GAS BBQ GRILL USER’S MANUAL

MODEL NUMBER: PG-40404S0LA

CUSTOMER SERVICE: (888)-287-0735

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this or any other appliance.

LIMITED WARRANTY

Model Number: PG-40404S0LA

PermaSteel BBQ Grill

PERMASTEEL INC. Warranties that this Product shall be free from defects in workmanship and materials, for a period of 1 Year from the date of original purchase. Our obligation under this warranty shall be limited to replacement of parts during the warranty period. Our liability shall not extend beyond replacement of parts, This warranty excludes igniter batteries, normal wear & tear such as paint loss, discoloration and rust on the Product and its parts or components, and any damage arising from any of the following: negligent use or misuse of the Product, use contrary to this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the USA. the warranty period of 1 year shall not be extended or renewed by the repair or replacement of parts or compensation for the Product. If your Product is defective or otherwise requires service or parts, please call Permasteel Customer Service toll-free at (888)-287-0735, between 8:00 a.m. and 5:00 p.m. PST. Consumer is responsible for shipping, handling and processing of warranty claims after 30 days of purchase date. As proof of purchase a copy of your original purchase receipt must accompany any service request,

Component Warranty Period: Burners: 1 Year Flame Tamer: 1 Year Cooking Grids: 1 Year Valves: 1 Year Frame, Housing, Cart, Control Panel, Igniter, and Related Parts: 1 Year All Stainless Steel Parts: 1 Year

LIMITATION OF REMEDIES AND LIABILITY

We shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its Product. Except to the extent prohibited by applicable law, any implied warranty or merchantability or fitness for a particular purpose on this Product shall be limited to the duration of the above warranty. Neither us nor anyone else who has been involved in the creation, production, or delivery of the Product shall be liable for damages of any type, including but not limited to any lost profits, lost savings, loss of anticipated benefits, or other incidental or consequential damages which may arise out of the purchase, use, or inability to use the Product, whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, even if you have been advised of the possibility of such damage or any other claim by any other party. Our liability for any breach of warranty shall be limited to repair or replacement of th e def ective part or parts as described above. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The above warranty gives you specific legal rights, and you may have other rights which vary from state to state.

TABLE OF CONTENTS

BEFORE YOU BEGIN

MESSAGE TO OUR USERS PAGE 1

SAFETY SYMBOLS PAGE 1

INSTALLATION & SAFETY PRECAUTIONS PAGE 2

PROPANE & GAS WARNING PAGE 2

ASSEMBLY

PARTS PAGE 3

STEP I&STEP II PAGE 6

STEP III & IV PAGE 7

STEP V & VI PAGE 8

STEP VI&VII PAGE 9

STEP VIII PAGE 10

STEP IX PAGE 12

STEP X PAGE 13

POST ASSEMBLY

GAS CONNECTION PAGE 14

LEAK TESTING PAGE 18

FINAL INSTALLATION CHECK LIST PAGE 19

GRILL LIGHTING INSTRUCTION PAGE 20

OPERATING INSTRUCTION PAGE 21

CARE & MAINTENANCE PAGE 23

TROUBLE SHOOTING PAGE 25

FOOD SAFETY PAGE 26

GRILL STORAGE PAGE 26

MESSAGE TO OUR USERS

Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy using our fine products.

 Please read this User’s Manual in its entirety before using the grill.  Please contact our customer service at (888)-287-0735 if you have any questions.  Please read this User’s Manual carefully. Failure to follow the provided instruction

can result in seriously bodily injury and/or property damage.  Some parts of this grill may have sharp edges. Please wear suitable protective gloves. IMPORTANT: This grill is intended for outdoor use only and is not intended to be

installed in or on recreational vehicles or boats. NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery

and/or installation. NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future

reference.

SAFETY SYMBOLS

The symbols listed here are being used through out this User’s Manual. Please pay special attention to them. The meaning of each of the symbols is listed here:

 DANGER– this symbol indicates an imminently hazardous situation which

will result in death or serious bodily injury if not properly followed.

 WARNING– this symbol indicates a warning of potential serious

bodily injury if the instructions are not strictly followed. Please be sure to read and follow all these messages carefully.

 CAUTION – this symbol indicates a potentially hazardous situation which

may result in minor or moderate bodily injury if the instructions are not properly followed.

INSTALLATION/SAFETY PRECAUTIONS

WARNING

READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL

 This grill is designed to use LP gas only. Please use the grill with the regulator

supplied by PermaSteel.

 The installation of this appliance must conform with local codes or, in the absence

of local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or

CAN/CGA B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane Installation Code.

 The LP-gas supply cylinder is to be constructed and marked in accordance with the

specifications for LP-gas cylinders of the U.S. Department of Transportation

(DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods.

 If an external electrical source is utilized, the outdoor cooking gas appliance, when

installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1990, or the Canadian Electrical Code, CSA C22.1. Keep the power cord of the motor away from the hot surfaces of the grill while in use. Remove and store the motor in a dry place when not in use.

 This grill is safety certified for use in the United States and Canada only. Never

modify to use in other places. Modification may cause serious bodily injury or property damage. PermaSteel is not responsible for any modifications, and all warranties will be void.

PROPANE & GAS WARNING

WARNING

FOR YOUR SAFETY, PLEASE READ THIS SECTION FIRST

 If you smell gas:

 Shut off gas to the grill.  Extinguish any open flames immediately.  Open the grill lid.  If the odor persists, please call your gas supplier or your fire department

immediately.

 Do not store or use gasoline or other flammable items in the vicinity of this grill.  Any LP cylinder that is not connected for use should not be stored in the vicinity

of this grill.

GRILL PARTS LIST

REF# DESCRIPTION Q’TY REF# DESCRIPTION Q’TY

1 Side Burner Lid 1 30 Tank Holder 1 2 Rotate Rod, Side Burner Lid 2 31 Hitch Pin 2 3 Side Burner Cooking Grid 1 32 Left Side Panel 1 4 Side Burner Igniter Wire 1 33 Match Holder Clip 1 5 Side Burner 1 34 Match Holder 1 6 Side Burner Base 1 35 Back Rail 1 7 Warming Rack 1 36 Grease Cup 1 8 Cooking Grids 3 37 Grease Cup Clip 1

9 Right Side Shelf 1 38 Grease Accumulation Tray 1 10 Flame Tamer 4 39 Tank Heat Shield 1 11 Main Burner 4 40 Left Side Shelf Front Panel 1 12 Right Side Shelf Front Panel 1 41 Hook 4 13 Electronic Ignition Module 1 42 Push Bar 1 14 Control Panel Bracket 2 43 Left Side Shelf 1 15 Main Burner Electrode 1 44 Left Panel, Firebox 1 16 Flame Carry Over Tube 3 45 Side Shelf Support Bracket 1 17 Hose Shield Sheet 1 46 Back Panel, Firebox 1 18 Front Panel, Firebox 1 47 Lid Handle 1 19 Control Panel 1 48 Inner, Lid 1 20 Manifold, Hose & Valves 1 49 Left End-cap 1 21 Control Panel Bezel 5 50 Rotate Rod, Lid 2 22 Control Knob 5 51 Silicone Rubber Bumper 4 23 Hole Bushing 1 52 Outer Main Lid 1 24 Right Side Panel 1 53 Right End-Cap 1 25 Caster without Brake 2 54 Temp. Gauge Seat 1 26 Bottom Panel 1 55 Temp. Gauge 1 27 Caster with Brake 2 56 Name Plate 1 28 Front Panel 2 57 Name Plate Cl ip 2 29 Tank Baffle 1 58 Regulator 1

GRILL PARTS DIAGRAM

Notice: This part list is for your reference only, some parts will be different,

please subject to the actual appliance in carton.

ASSEMBLY INSTRUCTIONS

PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY STEP BY STEP

WARNING

Before Assembly Open shipping box by slicing down its edges with a box cutter. Remove all packed grill parts and packing materials from the styrofoam support pieces. Obtain the aid of an assistant to remove the grill head from the support pieces. Place the grill head on its side; do not place it on its bottom or the grease tray could become bent. Remove the rest of the grill parts from the styrofoam support pieces, then place the grill head onto the support pieces as shown in the picture to the right. Carefully open the grill head and remove the contents packed in it.

Tools Required:

 #2 Philips head screwdriver (not provided) The following screws are packed in a the Hardware Blister Pack:

Description Specification Quantity

Truss head screw (With Split lock And Washer)

Truss head screw ( With crack resistances washers)

Truss head screw (With Split lock And Washer)

Truss head screw M4x10mm 18pcs

M6x15mm 16pcs

M6x13mm 8pcs

M5x15mm 2pcs

M5x10mm 4pcs

ASSEMBLY INSTRUCTIONS

STEP I:

Casters to Bottom Pane l:

 Attach 4 casters to the bottom Panel underside with (16) M6*15 Truss head

screws and (16)1/4" split lock washers and (16)1/4” flat washers as below.

Note：Attach the

casters without brake to the gas tank hole end of the bottom shelf

STEP II:

Left / Right Side Panel Assembly to Bottom Shelf Assembly ：

 Attach Side panels to the top of the bottom shelf assembly with (4)

M6x13screws, （4）1/4” lock washers and（4） 1/4” flat washers as below.

Note：Attach the

right side panel with

PVC washer to the

gas tank hole end of

the bottom shelf

ASSEMBLY INSTRUCTIONS

STEP III:

Lower / Upper Front Panel to Cart：

 Attach the front panels to the cart with (10) M4*10 screws as below(8pcs screws

to the side panels, one to the bottom panel and one in the center to lock the front panels )

 Note: do not tighten screws until 10 crews have been attached and line-up

Do not over tighten.

STEP IV:

Tank Baffle and Back Rail to Cart:

 Attach tank baffle to front panels and bottom shelf with (2) M4x10 screws. (A)  Attach back/brace to top of cart with (4) M4x10 screws. (B)  Note: do not over tighten.

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