Permasteel Pg-40402sol Owner's Manual
PARTIAL STAINLESS STEEL GAS BBQ GRILL USER’S MANUAL
MODEL NUMBER: PG-40402S0L
CUSTOMER SERVICE: (888)-287-0735
TM
FOR OUTDOOR USE ONLY
LIMITED WARRANTY
Model Number: PG-40402S0L
PermaSteel BBQ Grill
PERMASTEEL INC. Warranties that this Product shall be free from defects in workmanship and
materials, for a period of 1 Year from the date of original purchase. Our obligation under this
warranty shall be limited to replacement of parts during the warranty period. Our liability shall not
extend beyond replacement of parts, This warranty excludes igniter batteries, normal wear & tear
such as paint loss, discoloration and rust on the Product and its parts or components, and any
damage arising from any of the following: negligent use or misuse of the Product, use contrary to
this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is
void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the
USA. the warranty period of 1 year shall not be extended or renewed by the repair or replacement
of parts or compensation for the Product. If your Product is defective or otherwise requires service
or parts, please call Permasteel Customer Service toll-free at (888)-287-0735, between 8:00 a.m.
and 5:00 p.m. PST. Consumer is responsible for shipping, handling and processing of warranty
claims after 30 days of purchase date. As proof of purchase a copy of your original purchase
receipt must accompany any service request,
Component Warranty Period:
Burners: 1 Year
Flame Tamer: 1 Year
Cooking Grids: 1 Year
Valves: 1 Year
Frame, Housing, Cart, Control Panel,
Igniter, and Related Parts: 1 Year
All Stainless Steel Parts: 1 Year
LIMITATION OF REMEDIES AND LIABILITY
We shall not be liable for any incidental or consequential damages for breach of any express or
implied warranty on its Product. Except to the extent prohibited by applicable law, any implied
warranty or merchantability or fitness for a particular purpose on this Product shall be limited to the
duration of the above warranty. Neither us nor anyone else who has been involved in the creation,
production, or delivery of the Product shall be liable for damages of any type, including but not
limited to any lost profits, lost savings, loss of anticipated benefits, or other incidental or
consequential damages which may arise out of the purchase, use, or inability to use the Product,
whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, even if
you have been advised of the possibility of such damage or any other claim by any other party.
Our liability for any breach of warranty shall be limited to repair or replacement of th e def ective part
or parts as described above. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you. The above
warranty gives you specific legal rights, and you may have other rights which vary from state to
state.
TM
TABLE OF CONTENTS
BEFORE YOU BEGIN
MESSAGE TO OUR USERS PAGE 1
SAFETY SYMBOLS PAGE 1
INSTALLATION & SAFETY PRECAUTIONS PAGE 2
PROPANE & GAS WARNING PAGE 2
ASSEMBLY
PARTS PAGE 3
STEP I PAGE 7
STEP II PAGE 8
STEP Ⅲ PAGE 9
STEP Ⅳ PAGE 10
STEP V PAGE 11
STEP Ⅵ PAGE 12
STEP Ⅶ PAGE 13
STEP Ⅷ &Ⅸ PAGE 15
STEP X PAGE 16
POST ASSEMBLY
GAS CONNECTION PAGE 17
LEAK TESTING PAGE 21
FINAL INSTALLATION CHECK LIST PAGE 22
GRILL LIGHTING INSTRUCTION PAGE 23
OPERATING INSTRUCTION PAGE 25
CARE & MAINTENANCE PAGE 28
TROUBLE SHOOTING PAGE 30
FOOD SAFETY PAGE 31
TM
GRILL STORAGE PAGE 31
MESSAGE TO OUR USERS
Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy
using our fine products.
Please read this User’s Manual in its entirety before using the grill.
Please contact our customer service at (888)-287-0735 if you have any questions.
Please read this User’s Manual carefully. Failure to follow the provided instruction
can result in seriously bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery
and/or installation.
NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future
reference.
SAFETY SYMBOLS
The symbols listed here are being used through out this User’s Manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
DANGER– this symbol indicates an imminently hazardous situation which
will result in death or serious bodily injury if not properly followed.
WARNING– this symbol indicates a warning of potential serious
bodily injury if the instructions are not strictly followed. Please be sure to read and
follow all these messages carefully.
CAUTION! – this symbol indicates a potentially hazardous situation which
may result in minor or moderate bodily injury if the instructions are not properly
followed.
1
INSTALLATION/SAFETY PRECAUTIONS
WARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
This grill is designed to use LP gas only. Please use the grill with the regulator
supplied by PermaSteel.
The installation of this appliance must conform with local codes or, in the absence
of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54,
Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage
and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A
119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as
applicable.
The LP-gas supply cylinder is to be constructed and marked in accordance with the
specifications for LP-gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for the Transportation of Dangerous Goods.
If an external electrical source is utilized, the outdoor cooking gas appliance, when
installed, must be electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1. Keep the power cord of the motor away
from the hot surfaces of the grill while in use. Remove and store the motor in a dry
place when not in use.
This grill is safety certified for use in the United States and Canada only. Never
modify to use in other places. Modification may cause serious bodily injury or
property damage. PermaSteel is not responsible for any modifications, and all
warranties will be void.
PROPANE & GAS WARNING
WARNING
FOR YOUR SAFETY, PLEASE READ THIS SECTION FIRST
If you smell gas:
Shut off gas to the grill.
Extinguish any open flames immediately.
Open the grill lid.
If the odor persists, please call your gas supplier or your fire department
immediately.
Do not store or use gasoline or other flammable items in the vicinity of this grill.
Any LP cylinder that is not connected for use should not be stored in the vicinity
of this grill.
2
GRILL PARTS LIST
RE
F#
1 Sideburner Lid 1 35 Back Panel 1
2 Rotate Rod, Sideburner Lid 2 36 Door Bracket 1
3 Sideburner Grid 1 37 Right Door Pin Bracket 1
4 Sideburner 1 38 Left Door Pin Bracket 1
5 Ignitor Wire, Sideburner 1 39 Top Door Magnet 1
6 Sideburner Base 1 40 Back Rail 1
7 Right Side Shelf 1 41 Grease Cup 1
8 Fascia, Right Side Shelf 1 42 Grease Cup Clip 1
9 Electronic Ignition Module 1 43 Grease Accumulate Panel 1
10 Control Panel 1 44 Fascia, Left Side Shelf 1
11 Impulse Control Line 1 45 Hook 4
12 Gas Valve, Main Burner 3 46 Push Bar 1
13 Gas Valve, Searing Burner 1 47 Left Side Shelf 1
14 Gas Valve, Sideburner 1 48 Silicome Rubber Bumper 4
15 Manifold, Sideburner 1 49 Temperature Gauge 1
16 Sideburner Hose 1 50 Bezel, Temperature Gauge 1
17 Manifold, Main Burner 1 51 Logo Plate 1
18 Bezel, Control Knob 5 52 Rotate Rod, Lid 2
19 Control Knob 5 53 Lid 1
20 Regulator 1 54 Warming Rack 1
DESCRIPTION
Qty
REF
#
DESCRIPTION
Qty
21 Hole Bush 1 55 Cooking Grate 3
22 Right Side Panel 1 56 Back Bracket, Searing Burner 1
23 Right Door 1 57 Front Bracket, Searing Burner 1
24 Door Handle 2 58 Right Heat Diffuser 1
25 Left Door 1 59 Heat Diffuser 2
26 Bottom Shelf 1 60 Gas Hose Shield 1
27 Lower Door Magnet 1 61 Firebox 1
28 Caster With Brake 2 62 Fixer, Control Panel 2
29 Caster 2 63 No.1 Ignitor Wire, Main Burner 1
30 Tank Holder 1 64 No.2 Ignitor Wire, Main Burner 1
31 Tank Baffle 1 65 No.3 Ignitor Wire, Main Burner 1
32 Left Side Panel 1 66 Electrode, Main Burner 1
33 Match Holder 1 67 Searing Burner 1
34 Mater Holder Bracket 1 68 Main Burner 3
3
GRILL PARTS DIAGRAM
Notice: This part list is for your reference only, some parts will be different,
please subject to the actual appliance in carton.
4
ASSEMBLY INSTRUCTIONS
PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY
STEP BY STEP
Tools Required:
■ Adjustable wrench (not provided)
■ Screwdriver (not provided)
■ 7/16” Combination wrench (not provided)
■ The following hardware is provided in blister pack:
M4X10 screw
Qty: 20 pcs
M5X10 screw
Qty: 4 pcs
M6X13 screw
Qty: 16 pcs
M5 flat washer
Qty: 4 pcs
M6X15 screw
Qty: 16 pcs
M5 lock washer
Qty: 4 pcs
M6 flat washer(Dia 16)
Qty: 8 pcs
M6 flat washer(Dia 12)
Qty: 16 pcs
M6 compression washer
Qty: 8 pcs
5
M6 lock washer
Qty: 24 pcs
ASSEMBLY INSTRUCTIONS
STOP!
Before proceeding further, follow the
instructions below!
Open shipping box by slicing down its edges with a box cutter. Remove all
packed grill parts and packing materials from the styrofoam support
pieces. Obtain the aid of an assistant to remove the grill head from the
support pieces. Place the grill head on its side; do not place it on its
bottom or the grease tray could become bent. Remove the rest of the grill
parts from the styrofoam support pieces, then place the grill head onto
the support pieces, as shown in the picture to the right. Carefully open the
grill head and remove the contents packed in it.
6
ASSEMBLY INSTRUCTIONS
STEP I:
Bottom Shelf
■ Turn bottom shelf upside down. Attach the wheels to bottom shelf with (16)
M6x15 screws,
■M6 lock washers and M6 flat washers (Dia 12). Note: The casters with brakes
should be mounted on the side with cutout holes.
■Turn bottom shelf right side up. Attach door magnets to bottom shelf with (2)
M4x10 screws.
M6X15 screw Qty: 16 pcs
M6 lock washer Qty: 16
pcs
M6 flat washer(Dia 12)Qty:
16 pcs
M4X10 screw
Qty: 2 pcs
7
ASSEMBLY INSTRUCTIONS
STEP II:
Cart
■ To attach side panels, align side panel leg holes with leg holes on each side of
bottom shelf. Left side panel has match holder attachment.
■ Attach left and right side panels to sides of bottom shelf with (4) M6x13 screws,
M6 lock washers and M6 flat washers (Dia 16). (A)
■ Attach back panel to bottom shelf and two side panels with (6) M4x10 screws. (B)
■ Attach tank baffle bar to back panel and bottom shelf with (2) M4x10 screws. (C)
A
M6X13 screw Qty: 4
pcs
M6 flat washer (Dia 16)
Qty: 4 pcs
M4X10 screws Qty:
16 pcs
B
M6 lock washer Qty: 4 pcs
C
8
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