Perma Star Control Time Operating Instructions Manual

perma STAR CONTROL TIMEperma-tec GmbH & Co. KG

Translation of the

Original Operating Instructions

STAR CONTROL TIME

The Expert in Lubrication Solutions

perma

perma-tec GmbH & Co. KG

This operating manual is valid for the lubricator
perma STAR CONTROL TIME in sizes S60, M120 and L250.

© 2006 perma-tec GmbH & Co. KG

Without the specic approval of perma-tec GmbH & Co. KG no part of this documentation can

be copied or made available to third parties.
We have taken great care when compiling all the details contained in this documentation.

However we cannot rule out discrepancies and we reserve the right to make technical
changes to the product without giving advance notice.
We do not assume any judicial responsibility or liability for damages which may ensue as a
result.
We will include any necessary changes in the next edition.

Compiled and printed: 08 / 01 / 2013

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perma STAR CONTROL TIME

Table of Contents

1 VARIOUS 1

1.1 About this operating manual 1

1.1.1 Terms used 1

1.1.2 Usage of safety instructions 1

1.1.3 Danger signs 1

1.1.4 Tips 1

1.2 Delivery 2

1.3 Lubricator perma STAR CONTROL TIME 2

1.3.1 Markings 2

1.3.2 Intended usage 2

1.4 Legal requirements 3

1.4.1 Liability 3

1.4.2 Warranty 3
2 SAFETY INSTRUCTION 4

2.1 Persons responsible for safety 4

2.2 General safety informations 4

2.3 Safety information for perma STAR CONTROL TIME 5

2.3.1 Safety during installation and maintenance 5

2.3.2 Safety when handling LC units 5

3 TECHNICAL DATA

6

3.1 Data sheet: power supply 6

3.1.1 Cable construction 6

3.1.2 Values 6

3.2 Product specications 6

3.2.1 Pin assignment 6

3.2.2 Components 7

3.2.3 Airborne noise emission 7

3.2.4 Function 8

3.2.5 Reference table for discharge amount per discharge cycle 8

3.3 Weights and measurements 8

3.4 Operating conditions 9

3.4.1 Temperatures 9

3.4.2 Ambient conditions 9
4 STORAGE 9

4.1 General storage information 9

4.1.1 Storage conditions 9

4.1.2 Storage periods 9

perma-tec GmbH & Co. KG

5 STARTING AND OPERATING 10

5.1 Preparation 10

5.2 Before operation 10

5.3 Initial operation 10

5.4 During operation 11
6 CHANGING THE LC UNIT 12

6.1 General note 12

6.2 How to change the LC unit 12
7 DRIVE UNIT SETTINGS 13

7.1 Function display 13

7.2 Circuit board settings 13

7.2.1 Setting discharge amount 14

7.2.2 Setting volume of LC unit 14

7.3 Table of discharge 14

7.3.1 Examples for determining proper dip switch settings to achieve
optimal lubrication 15

7.3.2 Changing the discharge volume after the perma STAR CONTROL TIME
has been in operation/reset function 17

8 TROUBLE SHOOTING 18
9 DISPOSAL 19
10 ACCESSORIES FOR perma STAR CONTROL IMPULSE 19

10.1 Accessories 19

10.2 Replacement parts 19

11 SERVICE 19

12 SUGGESTION FOR PLC CONNECTION 20

12.1 Suggestion for PLC connection with one output signal 20

12.2 Suggestion for PLC connection with two output signals 21

12.3 Suggestion for PLC connection with three output signals 22
EC Declaration of Conformity

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perma STAR CONTROL TIME

1 VARIOUS

1.1 About this operating manual

♦ This operating manual is intended for the safe operation of the perma STAR

CONTROL TIME automatic lubricator. It contains safety instructions which must
be adhered to.

♦ Everyone who works on or with the lubricator must have access to this operating

manual during their shift. They must also pay attention to all relevant instructions
and notices.

♦ The operating manual must be kept in a complete and easy to read condition.

1.1.1 Terms used

♦ Lubricator

In the following text, the “lubricator” will either be called “lubricator” or by its name
“perma STAR CONTROL TIME”.

♦ Lubrication Canister

In the following text, the “Lubrication Canister” will be called LC unit.

The user can order the LC unit lled with different oils and greases and in sizes

S60, M120 and L250.

1.1.2 Usage of safety instructions

All safety instructions in this operating manual are standardized.

1.1.3 Danger signs

Attention Danger!
This sign warns you of any danger to people’s health, life-threatening injuries
and death.

1.1.4 Tips

This sign alerts you to application tips which will help you in doing certain things
quicker and safer.

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perma-tec GmbH & Co. KG

1.2 Delivery

♦ perma STAR CONTROL TIME can be ordered and delivered according to custo­ mer specications in regards to type of grease and oil, size / content of LC unit.

♦ Upon delivery, make sure to check if the delivered goods correspond to your

order. perma-tec GmbH & Co. KG will not accept liability for subsequent claims
of any shortcomings.

♦ Please immediately forward any claim
▪ of noticeable transport damage: directly to the forwarder
▪ of noticeable faults, shortcomings or defects: directly to your perma distributor.

1.3 Lubricator perma STAR CONTROL TIME

1.3.1 Markings

♦ The lubricator perma STAR CONTROL TIME is clearly marked with a label on

the drive system and a label on the LC unit.

♦ CE Mark on the drive unit

♦ Manufacturer:

perma-tec GmbH & Co. KG

Hammelburger Straße 21
97717 Euerdorf, Germany
Tel: [phone] E-mail: [e-mail]
Fax: [phone] Homepage: www.perma-tec.com

1.3.2 Intended Usage

♦ The lubricator perma STAR CONTROL TIME
▪ supplies all lubrication points with oil and grease to a large extent continu-

ously, precisely and temperature independent up to a pressure build-up of
max 5 bar / 75 psi; can be turned off and on via the machine (machine
controlled).

▪ can be used for all lubrication points of sliding- and roller bearings, drive-

and transport chains, sliding guideways, open gears and seals.

▪ is intended for use on machinery and equipment where lubrication is only

to take place when the machine is running, and where a status report to the
machine is desired.

▪ is only to be used for the ordered purpose and purposes conrmed by

perma-tec.

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perma STAR CONTROL TIME

▪ is only to be used for operating conditions recommended in this operating

manual.

▪ is only to be used with settings and variations recommended by this

operating manual.

Any other usage, setting and variation is considered to be inappropriate.

1.4 Legal requirements

1.4.1 Liability

♦ The information, data and tips stated in this operating manual were up-to-date as

of the printing date.
No claims for already delivered lubricators can be made based on the
information, pictures and descriptions.

♦ perma-tec GmbH & Co. KG can not be held liable for damages and malfunctions

caused by:

▪ inappropriate usage;
▪ unauthorized alterations to the drive system or the LC unit;

inappropriate operations on or with the lubricator;

▪ incorrect operation and settings of the lubricator;
▪ incorrect settings of time and size of the lubricator;
▪ ignoring the operating manual.

1.4.2 Warranty

 ♦ Warranty terms and conditions: see terms and conditions of sale and delivery
appertaining to perma-tec GmbH & Co. KG.

♦ Lodge any warranty claims with perma-tec immediately after the defect or error
has been identied.
♦ The warranty expires in all instances where no liability claims can be enforced.

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perma-tec GmbH & Co. KG

2 SAFETY INSTRUCTION

2.1 Persons responsible for safety

 ♦ Operator

  ▪ The operator is any individual or legal entity who or which uses the

lubricator or on whose authority the lubricator is used.
▪ The operator or his safety ofcer must warrant,

- that all the relevant regulations, instructions and laws are adhered to;

- that only qualied personnel will work with and on the lubricator;

- that the operating manual is made available to the personnel
for all work done with and on the lubricator, and that the personnel
adhere to it;

- that unauthorized personnel are not allowed to work with and on the
lubricator;

- and that the safety regulations are adhered to when mounting the
lubricator or during maintenance.

 ♦ Qualiedpersonnel

Qualied personnel are persons who, by virtue of their training, experience,

instruction and information concerning the relevant standards and provisions,
accident prevention regulations and plant and operating conditions, as received
from the person responsible for the safety of the plant, are entitled to carry out
the activities required at any time so that any possible dangers or hazards can

be identied and avoided.

2.2 General safety instructions

♦ We are not laying claim to completeness as regards these safety instructions.

Please contact your local supplier if you have any queries or problems.

♦ At the time of delivery the lubricator is in line with state-of-the-art technology and

in principle is considered to be safe to operate.

♦ Dangers emanate from the lubricator for persons, the lubricator itself and

for other material assets of the operator if:
▪ unqualied personnel operates the lubricator;

▪ the lubricator is used inappropriately and for operations that it was not
intended to be used for;
▪ the lubricator setting / variation is incorrect.

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perma STAR CONTROL TIME

♦ The lubricators must be lled with the correct oil or grease and must be set to

operate correctly without causing any hazards to people when set, installed, and
used for its intended purpose. This also pertains to their operation together with
the complete machine and its lubrication points.

♦ Make sure to prevent material damage by putting certain measures in place in

the case that the lubricator malfunctions.

♦ Operate the lubricator only when it is in perfect condition.

♦ Retrotting, changing or reconstructing the lubricator is not allowed. perma-tec
must be consulted rst.

♦ The LC unit should not be forced open.

2.3 Safety information for perma STAR CONTROL TIME

2.3.1 Safety during installation and maintenance

♦ Ensure that all workstations and trafc routes are clean and safe!

♦ Ensure that the relevant regulations and guidelines are adhered to when the

installation or maintenance work is carried out in places where danger of falling
exists.

♦ Ensure that the relevant safety and operating instructions are observed when the

lubricators are installed on machines or in factories (i.e. to stop the machine).

2.3.2 Safety when handling the LC unit

♦ Avoid contact of oil and grease with eyes, skin, and clothing!
♦ Avoid swallowing of oil and grease!
♦ Prevent oil and grease from getting into soil or sewer system!
♦ Observe safety data sheets of oils and greases! You may also download data

sheets of lubricants supplied by perma-tec from perma-tec’s web page
(www.perma-tec.com) or ask your local supplier.

♦ Oil and grease on trafc ways will increase the danger of slipping! Therefore,
immediately clean oil and grease from oors!
♦ Only use original LC units from perma-tec!

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perma-tec GmbH & Co. KG

3 TECHNICAL DATA

3.1 Data sheet: power supply

3.1.1 Cable construction:

Conductor cross-sectional dimensions: 4 x 0.25 mm

2

Flexible cord construction: Cu ex 32 x Ø 0.1 mm blk
Insulation: PVC Ø 1.3 + 0.05

wall thickness abt. 0.32 mm
Cable covering: PUR / black

3.1.2 Values

Line resistance: 79.9 Ω/km at 20 °C (68 °F)
Safe temperature: static condition: -25 to +70 °C (-13 to 158 °F)
dynamic condition: -5 to +70 °C (23 to 158 °F)

Output load each max. 400 mA, short-circuit proof

 Cableisdragchainqualied,approvedforthesmallestbendingradius60mm.

Power supply 15 to 25 V DC (max. 30 V DC, 5 % residual ripple) must be ap-
plied for at least 2 minutes in order to achieve the correct discharge period!
Typical current consumption 0.2 A (current at make can be up to 1.2 A).
Max. output load (Pin 2 + 4) cannot exceed 400 mA each.

3.2 Productspecications

3.2.1 Pin assignment
2

4

1

3

Pin assignment of the connector

on the lubricator

Pin assignment cable colour signal

1 brown current +
2 white LED green digital
3 blue current ­4 black LED red digital

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perma STAR CONTROL TIME

3.2.2 Components

♦ Lubricators are delivered as requested by the customer in regards to size,
and oil or grease lling. They consist of (see Picture 1):

a) Plug
b) LC unit (Lubrication Canister), available with the requested lubricant and in

three different sizes (thread size R1/4).
LCunitcannotberelled!

c) Drive unit, consisting of a gear motor and circuit board for control of the lubrica­ tor. Every drive has an individual, consecutive series number (this number must
be provided for all inquiries about the system).
Drive unit can be re-used.

d) LED function display
e) Cover (re-usable)
f) Cable with plug (re-usable)

Pict. 1

3.2.3 Airborne noise emission
Emission sound pressure level of the lubrication system: < 70 dB(A)

(Measuring point: distance 1 m / height 1.6 m)

a b c d e f

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perma-tec GmbH & Co. KG

3.2.4 Function

Whenever external power is applied, the lubricator discharges a set amount of lubri­ cant in pre-determined intervals.
In the LC unit, a motor driven spindle pushes the lubricant out of the LC unit. The
piston will move and, depending on the counter pressure, will build up pressure in
the LC unit of up to 5 bar (75 psi). The automatic pressure shut off will turn the
system OFF after several attempts when the pressure exceeds 5 bar.
With dip switch 3 and 4 of the 4-way code switch on the circuit board (marked “VOL”)
you can set the size of the LC unit. With dip switch 1 and 2 (marked “TIME”) you can
set the discharge amount for every 100 operating hours.
perma STAR CONTROL TIME divides the set discharge amount (= size of the LC
unit) into several small discharge cycles within the discharge period (please see the
following chart listing discharge amount per discharge cycle. Please also refer to
chapt. 7.3).

3.2.5 Reference table for discharge amount per discharge cycle

Discharge

period

[Months) [h:min] [cm

1 1:30
3 4:37
6 9:17

12 18:36

3.3 Weights and measurements

Type Volume

[cm3]

S60 60 71 142 0.344 ≈ 0.400

M120 120 71 165 0.358 ≈ 0.470

L250 250 71 215 0.399 ≈ 0.632

Pause time Discharge amount per discharge cycle

Diameter

D [mm]

D

Drive LC unit

S60 M120 L250

3

] [cm3] [cm3]

0.13 0.26 0.53

Total lenght

L [mm]

Weight

empty [kg]

Weightlled

with SF01

[kg]

R 1/4

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L

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perma STAR CONTROL TIME

3.4 Operating conditions

3.4.1 Temperatures

♦ Temperature range: -10 °C to +50 °C (+14 °F to +122 °F)
♦ Within this temperature range, a regular discharge and a max. output pressure

up to 5 bar (75 psi) is guaranteed.

♦ For temperatures higher than +50 °C (+122 °F) and lower than -10 °C (+14 °F),

the correct function can no longer be guaranteed.

3.3.2 Ambient conditions

♦ The lubricators are protected against dust and water jets when the individual

parts are assembled correctly.

♦ Ambient media, especially chemically aggressive substances, may affect sealing

rings and plastic materials.

4 STORAGE

4.1 General storage information

When the lubricators are not immediately installed, you must ensure appropriate
storage conditions in dry, dust free, sunlight-protected rooms indoors.

4.1.1 Storage conditions

♦ Dry
♦ Dust free
♦ Temperature +20 °C ± 5 °C (+68 °F ± 9 °F)

4.1.2 Storage periods

♦ Up to one year
▪ LC unit: refer to lling date i. e. 03/06 = June 2003

♦ Up to two years
▪ Drive unit
▪ Drive unit cover
▪ Cable and plug

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perma-tec GmbH & Co. KG

5 ST ARTING AND OPERA TING

5.1 Preparation

Before installing the lubricator, the lubrication points and any extensions must be
adequately pre-lubricated with the same lubricant which is contained in the perma
STAR CONTROL TIME.
For this purpose, perma-tec offers a 400 g lubricant cartridge for grease guns
(see chapter 10.1).

♦ Please use a STAR support ange G1/4o x G1/4i (brass/plastic) from perma-tec

for the installation of perma STAR CONTROL TIME.

♦ For horizontal mounting positions we recommend the clip (plastic) to hold the

lubricator in place.
The perma STAR installation instructions provide support for mounting of the lubrica-

tors and can be downloaded from our homepage.

5.2 Before operation

♦ Completely check the lubricator for visible damages!

♦ Check if the LC unit is lled with the requested grease or oil!

♦ Do “VOL” switches 3+4 of the four-way code switch in the drive unit match the

correct size of the LC unit (see chapter 7.3)?

♦ Do “TIME” switches 1+2 of the four-way code switch in the drive unit match the

desired discharge period (see chapter 7.3)?

♦ Oil-lled LC units: Check if an oil retaining valve is attached.

♦ Were all components properly assembled and screwed together hand-tight?

♦ Ensure that the cable is plugged into the perma STAR CONTROL TIME.

5.3 Initial operation

♦ perma STAR CONTROL TIME is delivered with a pre-set discharge period of

6 months and LC unit M120 (standard setting).

♦ On request, we can pre-set the discharge amount or discharge mode according

to your requirements.
Regardless of which option you choose, the operator must check the setting

again and carry out any desired changes before starting the lubricator
(see chapter 7)!

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perma STAR CONTROL TIME

♦ Pre-lubricate the lubrication point with the same lubricant that is contained in the

perma STAR CONTROL TIME (see chapter 5.1).

♦ Check if the thread of the LC unit corresponds to the thread of the screw

point (R1/4).

♦ In the switch cabinet, connect the cable according to the PLC-wiring diagram for
the status display. The connection may only be carried out by qualied experts

and must be carried out according to local standards (i. e. IEC, VDE etc.).

NOTE: Incorrect connection of the perma STAR CONTROL TIME could
destroy the electronics.

♦ Unscrew and remove the cover of the drive unit. Set the dip switches 1-4

(“TIME” and “VOL”) of the 4-way code switch according to your calculations
(see chapter 7.3). Place cover back on drive unit and remove the plug from the
LC unit. Screw perma STAR CONTROL TIME onto the lubrication point
(handtight). Never screw in the lubricator a second time as this would impair the
self-sealing of the thread. Plug the cable into the connection on perma STAR
CONTROL TIME.

♦ Seal threads of all connecting parts with a suitable, standard sealant. Ensure that
oil lled lubricators are mounted (max. ± 45°) vertically (outlet pointing down).

NOTE: After a reset, perma STAR CONTROL TIME will start with the
corresponding pause time.

5.4 During operation

♦ Carry out regular performance checks during operation.

Check for possible leakages and the status of the lubricator!

♦ Regularly monitor the ll-level of the transparent LC unit!
♦ In case of malfunctions during operation, please check the trouble shooting chart

in chapter 8. If the malfunction cannot be corrected, please contact your perma
distributor.

Please make sure to refer to point 7.3.2 if the settings must be changed after the

perma STAR CONTROL TIME was already put into operation.

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perma-tec GmbH & Co. KG

6 CHANGING THE LC UNIT

6.1 General note

When the red and the green LED light up at the same time, the LC unit is empty and
should be replaced.

During the LC unit exchange, it is possible to choose a different size and a different
discharge period by resetting the dip switches of the 4-way code switch on the circuit
board.

Since the drive unit and the circuit board must always be protected from moisture,
the exchange must be carried out in a dry place!

6.2 How to change the LC unit

a) Unplug the cable from the perma STAR CONTROL TIME.

b) Completely screw off and remove the lubricator from the lubrication point.
c) Unscrew the cover from the drive unit.
d) Remove the drive unit from the LC unit.
e) Dip switches of the 4-way code switch should be changed in cases where a

different size LC unit was used, or if a different discharge period is desired (see
chapter 7.3.2).

f) Place drive unit on top of new LC unit until the teeth of both units are locked.
g) Screw the cover of the drive unit onto the LC unit hand-tight.
h) Remove plug from the LC unit.
i) Screw the lubricator into the lubrication point hand-tight, but DO NOT screw it in

a second time.

j) For oil lled lubricators, make sure that the lubricator is installed (max. ± 45°)

vertically (outlet pointing down).
k) Plug cable back into the perma STAR CONTROL TIME.
l) After a reset/exchange of LC unit, perma STAR CONTROL TIME will start with

the corresponding pause time.

Please note that the warranty will expire if above instructions are not followed.

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perma STAR CONTROL TIME

7 DRIVE UNIT SETTINGS

7.1 Function display

The LEDs (Light Emitting Diodes) are on the circuit board and are visible through the
transparent cover (see picture 2, chapter 7.2).
The perma STAR CONTROL TIME has a red and green LED. The following signals
about operating conditions/malfunctions are displayed by the LED for the user:

LED Signal Meaning

green steady System functions OK

red

red

green and red steady signal LC unit empty, please change

steady for less than 30 seconds with

motor run

steady signal for more

than 30 seconds

STAR CONTROL TIME

is discharging

Malfunction/Error

7.2 Circuit board settings

The 4-way code switch is located on the circuit board.
Dip switches 1+2 marked “TIME” are used to set the dicharge amount, dip switches
3+4 marked “VOL” are used to set the LC unit size.

You may set/change the switches with the help of a small screw driver or with your
ngers.

LED red

LED green

Four-way
code switch

Plug connection
Circuit board

Four-way code switch

with switches 1-4



Picture 2

1 2

3

4

Vol.Time

{

TIME VOL

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{

perma-tec GmbH & Co. KG

7.2.1 Setting the discharge amount

The lubricant amount per impulse must be set with dip switches 1+2 “TIME” of the

4-way code switch located on the circuit board of the drive unit.
If the position of code switches 1+2 “TIME” of the 4-way code switch does not

correspond to the desired discharge amount (see chapter 7.3), it will lead to wrong
signals and to over- or under-lubrication (see chapter 8).

7.2.2 Setting volume of LC units

The LC unit size must be set with dip switches 3+4 “VOL” of the 4-way code switch
located on the circuit board of the drive unit.

If the position of code switches 3+4 “VOL” of the 4-way code switch does not
correspond to the actual size of the LC unit, it will lead to an incorrect signalling of

ll level (see chapter 8).

7.3 Table of discharge

3

3

(1 cm

Amount of discharge in cm

≈ 0.9 g Lubricant)

per 100 operating hours

Code
switch

LC unit S60 M120 L250

1 2

Time

1 2

Time

1 2

Time

1 2

Time

Dip switches 1+2
“TIME” of the
4-way code switch

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3 4

Vol.

3 4

Vol.

3 4

Vol.

8.33 16.67 34.72

2.78 5.56 11.57

1.39 2.78 5.79

0.69 1.39 2.89

Dip switches 3+4
“VOL” of the 4-way
code switch

Discharge period

≙ 1 Month

at continuous

operation

≙ 3 Months

at continuous

operation

≙ 6 Months

at continuous

operation

≙ 12 Months

at continuous

operation

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perma STAR CONTROL TIME

7.3.1 Examples for determining proper dip switch settings to achieve optimal
lubrication

In the “normal mode” (per 100 operating hours)

Example 1:

A roller bearing is to be provided with 14 cm3 of lubricant every 500 hours of
operation: 14 cm3 ÷ 500 h = 0.028 cm3 per h = 2.8 cm3 per 100 h

The discharge table in chapt. 7.3 on page 14 shows that 3 different settings are
possible for each LC unit size

Variation I:

1 2

3

4

Vol.Time

2.78 cm3/100 h for a 60 cm3 LC unit (S60)

Variation II:

1 2

3

4

Vol.Time

2.78 cm3/100 h for a 120 cm3 LC unit (M120)

Variation III:

1 2

3

4

Vol.Time

2.89 cm3/100 h for a 250 cm3 LC unit (L250)
At this point, you can calculate the total discharge life of the LC unit (and the ex

change date). Proceed as following:
The roller bearing to be lubricated is installed in a machine which runs 5 days per

week 8 hours per working day.
To Variation I: 60 cm3 LC unit (S60)

2.78 cm3/100 h = 0.0278 cm3/h
60 cm3 : 0.0278 cm3/h = 2158.3 h

2158.3 h : 40 h/week = 54 weeks

The lubricant is sufcent for more than 1 year, not including additional operational

breaks or any other machine standstills.

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perma-tec GmbH & Co. KG

To Variation II: 120 cm3 LC unit (M120)

2.78 cm3/100 h = 0.0278 cm3/h

120 cm3 : 0.0278 cm3/h = 4316.5 h

4316.5 h : 40 h/week = 108 weeks

The lubricant is sufcient for more than 2 years, not including additional operational

breaks or any other machine standstills.
To Variation III: 250 cm3 LC unit (L250)

2.89 cm3/100 h = 0.0289 cm3/h

250 cm3 : 0.0289 cm3/h = 8650.5 h

8650.5 h : 40 h/week = 216 weeks

The lubricant is sufcient for more than 4 years.

Due to the stability of each individual lubricant we recommend variation I with
a 60 cm3 LC unit.

Example 2:

Given the same machine as in example 1, but with different and irregular running
times e.g. 4 hours on day one, 1.5 hours on day two, not running on days three and

four, and 3 hours on day ve.

You can determine the dip switch setting as in example number 1, but the total

discharge life of the LC unit and exchange date cannot be determined.
It is possible to calculate discharge periods of several years. Particular attention

should be paid to these lubrication points. Monitoring is possible with PLC
connection via the output signal “End of discharge”. Please pay special attention to
the shelf life of the grease when you choose long lubrication periods.

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perma STAR CONTROL TIME

7.3.2 Changing the discharge volume after the perma STAR CONTROL TIME

has been in operation/reset function
With the reset-function, the lubricator can be returned to its initial state by

resetting the internally saved parameters.
a) Unplug the power plug from the lubricator.

b) Unscrew the lubricator from the lubrication point.
c) Unscrew the LC unit from the drive unit.
d) Put dip switches 3+4 “VOL”

of the 4-way code switch to this position (Reset).
e) Attach the power connector to the drive unit.

3 4

Vol.

f) As soon as the motor has run for 2 sec, both LED’s will light up.
Pull the plug from the drive unit.

g) Set dip switches “TIME” and “VOL” of the 4-way code switch
according to chapter 7.3.

h) Again, push and hold the white peg on the bottom of the drive unit (see picture
below).

i) Attach the power connector to the drive unit.
j) After 3 seconds, release the peg and unplug the power connector.
k) Mount the drive as described under point 6.2.

NOTE: Changing the discharge volume as described above may result in an

incorrect LED display of “LC unit empty” which depends on how empty the
attached LC unit was before the discharge volume was changed. Therefore it is
important that you manually monitor the End of discharge period.

Reset-peg

- 17 -

perma-tec GmbH & Co. KG

8 TROUBLE SHOOTING

In case of malfunctions during operation, please check the following chart for pos ­ sible causes and corrective actions. If the malfunction is not listed, please contact
your perma distributor.

Malfunctions Possible cause Solution

perma STAR CONTROL
TIME does not function

perma STAR CONTROL
TIME signals “system
functions OK” (green
LED), although LC unit is
empty.

perma STAR CONTROL
TIME signals “system
malfunctions” (red LED)

perma STAR CONTROL
TIME discharges too fast

perma STAR CONTROL
TIME signals “end of
discharge” (red and green
LED), although the unit is
not empty

perma STAR CONTROL
TIME does not discharge
the correct amount

- Wrong cable connection

- Break in cable

- No power supply

- Relay defect in machine

- Setting of “VOL” switch
different than attached LC unit

- Partly lled LC unit was replaced

by an almost empty LC unit

- Clogged tube and/or connection
parts

- Counter pressure too high

- Wrong position of “VOL” switch

- Wrong position of “TIME” switch

- Setting of “VOL” switch
different than attached LC unit

- Almost empty LC unit was replaced

by a partly lled LC unit

- Reset-peg was not pushed down
during assembly

- Changing of the Dip-switch-setting
was done incorrectly

Connect cable according to pin
assignment.
Check pin assignment

Check voltage at plug, attach new
cable

Check power supply. Too many
perma STAR CONTROL TIME
attached for power supply used.

Change relays

Replace with full LC unit

Clean tube and connecting parts,
then shut off and restart perma
STAR CONTROL TIME (refer to
chapter 7.3.2)

Correct switch setting
(refer to chapter 7.3.2

Replace with full LC unit

Move drive unit a few teeth so that
reset-peg is pushed down.

Refer to chapter 7.3.2

The Expert in Lubrication Solutions

- 18 -

perma STAR CONTROL TIME

9 DISPOSAL

Help us in protecting the environment and saving resources by recycling valuable
raw material. Please follow the individual waste disposal regulations in your country.

10 ACCESSORIES FOR perma STAR CONTROL TIME

Accessories and replacement parts must meet the technical requirements. This can
be guaranteed by using original parts from perma-tec.

10.1 Accessories

♦ Cable 5 m part no. 26 004 001

10 m part no. 26 004 004

♦ STAR support flange G1/4o x G1/4i (brass/plastic) part no. 26 001 620

STAR support flange ¼“ NPT (brass/plastic) part no. 26 001 621

♦ Clip (plastic) part no. 26 001 105
♦ Bracket (stainless steel) part no. 26 00012 150 with insert for bracket G1/4o x
G1/4i (brass) part no. 26 0011 151 or oil retaining valve up to +60 °C (brass with

plastic-valve) part no. 26 0011 810

♦ 400 g grease cartridge or oil container
♦ Lubrication Maintenance Plan
♦ Additional accessories on request

10.2 Replacement parts

♦ LC unit (thread R1/4) in size:

- S60 (60 cm3)

- M120 (120 cm3)

- L250 (250 cm3)

♦ Drive unit
♦ Cover for drive unit (part no. 72 102 002)

11 SERVICE

Please contact your local supplier for availability and cost of the following:

♦ Returning of the empty lubricator for environmentally safe recycling or disposal.

or:

♦ exchange the LC unit
♦ setting the desired discharge amount

- 19 -

perma-tec GmbH & Co. KG

PLC-terminal

Outputs

12.1 Suggestion for PLC connection with one output signal

Cable brown

The Expert in Lubrication Solutions

STAR

CONTROL

Cable black

Cable white

PLC-

terminal

- 20 -

Inputs

perma STAR CONTROL TIME

PLC-terminal

Outputs

12.2 Suggestion for PLC connection with two output signals

STAR

CONTROL

Cable black

- 21 -

Cable white

Cable brown PLC-

terminal

Inputs

perma-tec GmbH & Co. KG

PLC-terminal

Outputs

12.3 Suggestion for PLC connection with three output signals

STAR

CONTROL

Cable black

The Expert in Lubrication Solutions

Cable white

Cable brown PLC-

terminal

- 22 -

Inputs

perma STAR CONTROL TIME

EG-Konformitäts-

erklärung

EC Declaration of

Conformity

Déclaration CE de

conformité

perma-tec GmbH & Co. KG

Hammelburger Straße 21

97717 EUERDORF | GERMANY

In der Gemeinschaft

ansässige Person,
die bevollmächtigt

ist, die relevanten

technischen Unter-

lagen zusammen-

zustellen:

(siehe Hersteller-

anschrift)

Produkt-

bezeichnung:

Automatisches

Schmiersysteml

Produktname: Product name: Nom du produit:

Type: Type: Type: Tipo

Produktidenti-

fikationsnummer:

Es wird ausdrück-

lich erklärt, dass

die Maschine allen

einschlägigen

Bestimmungen

der folgenden

EG-Richtlinien

entspricht:

2006/42/EG

2004/108/EG

Folgende harmoni-

sierte Normen

wurden angewandt:

Person residing
within the Com-

munity authorised

to compile the

relevant technical

documentation:

(see manufacturer

address)

Product

description:

Automatic

lubrication system

Productidenti-

cation number:

It is expressly

declared that the

machinery fulfils all

relevant provisions
of the following EU

Directives:

2006/42/EC

2004/108/EC

The following har-

monised standards

were applied:

EN ISO 12100:2010, EN 61000-6-2:2005, EN 61000-6-4:2007+A1:2011

Personne établie

dans la Communauté

autorisée à établir

le dossier technique

pertinent:

Egon Eisenbacher

(cf. l‘adresse de

fabricant)

Désignation:

Système de lubri-

cation automatique

STAR CONTROL TIME

S60, M120, L250

Numéro d´identi-

cationproduit:

ST-E1

Une déclaration pré-

cisant expressément

que la machine satis-

fait à l‘ensemble des

dispositions perti-

nentes des directives

CE suivantes:

2006/42/CE

2004/108/CE

Les normes

associées suivantes

ont été utilisées:

Declaración de

conformidad CE

Persona con
residencia en la
Comunidad que

está autorizada a

crear los pertinentes

documentos

técnicos:

(ver dirección del

productor)

Tipo de

producto:

Sistema automático

de lubricación

Denominación

producto:

:

Número

cación del producto:

mente que la máqui-

siguientes normas de

deidenti-

Se declara expresa-

na satisface todas

las disposiciones

pertinentes de las

siguientes

directivas CE:

2006/42/CE

2004/108/CE

Se han aplicado las

armonización:

Dichiarazione di

conformità CE

Persona residente

nella Comunità

autorizzata a

raccogliere la

documentazione

tecnica necessaria:

(vedere indirizzo del

fabbricante)

Descrizione del

prodotto:

Sistema di lubri-

cazione automatica

Nome del
prodotto:

Tipo:

Codiceidentica-

tivo del prodotto:

Si dichiara

espressamente

che il prodotto è

conforme alle
disposizioni conte­nute nelle seguenti

direttive CE:

2006/42/CE

2004/108/CE

Sono state recepite le

seguenti norme di

standardizzazione:

Euerdorf, 30 July 2012 Walter Graf, Managing Director Egon Eisenbacher, Technical management

- 23 -

perma-tec GmbH & Co. KG

perma-tec GmbH & Co. KG

perma STAR CONTROL TIME

Hammelburger Str. 21

97717 EUERDORF

GERMANY

Tel: [phone]

Fax: [phone]

[e-mail]

www.perma-tec.com

The Expert in Lubrication Solutions

2013/01/08