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Perlick
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SDBS108
Owner’s Manual
24 pgs2.43 Mb0

Perlick SDBS108 Owner’s Manual

Installation
& Operation Manual
Commercial Back Bar
Sliding Door
SDB & SDP Series
Model SDBR48 Shown
Form No. 2722013
Rev. 04.24.2017
DANGER
WARNING
CAUTION
TABLE OF CONTENTS
General Information ................................................................................................................................. 2
Safety ...................................................................................................................................................... 2
Prior To Installation .................................................................................................................................. 3
Installation ............................................................................................................................................... 4
Operation ................................................................................................................................................. 5
Adjustments ............................................................................................................................................. 6
Maintenance ............................................................................................................................................ 7
Troubleshooting ....................................................................................................................................... 9
Dimensions ............................................................................................................................................ 11
Wiring Diagrams .................................................................................................................................... 15
Warranty ................................................................................................................................................ 20
GENERAL INFORMATION
Introduction
Congratulations on your purchase of a Perlick commercial back bar product. This manual has been prepared to assist you in the installation of your cabinet and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer
can provide you with a list of qualied service
agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
SAFETY
PLEASE READ all instructions completely before attempting to install or operate the unit. Take particular note of the DANGER, WARNING an CAUTION information in the manual. The
information is important for the safe and efcient
installation, operation and care of your Perlick unit.
Indicates a hazard that WILL result in serious injury or
death if precautions are not followed.
Warranty
To register your product, visit our web site at www.perlick.com. Click on “Commercial”, then “Service”. Click on the link “Warranty Registration Form”. You must complete and submit this form or the installation date will revert back to the ship date.
Please record the purchase date and the dealer’s name, address and telephone number below.
Model Number: ________________________ Serial Number: _________________________ Purchase Date: _______________________ Dealer Name & Address ______________________________________ ______________________________________ ______________________________________ Phone Number__________________________
Indicates a hazard MAY cause serious injury or
death if precautions are not followed.
Indicates a hazard where
minor injury or product damage may occur if precautions are not followed.
IMPORTANT!
Read and understand all information in this manual before attempting the installation.
All plumbing and electrical work must be performed by a qualied technician and
conform to all applicable state and local codes.
Printed in USA 2 0213
CAUTION
CAUTION
WARNING
CAUTION
CAUTION
CAUTION
CAUTION
DANGER
DANGER
PRIOR TO INSTALLATION
Uncrating and Inspection
Remove all crating material. Carefully inspect cabinet for hidden damage. If damage is
discovered, le your claim immediately with the
transport company. Perlick is not responsible for damage in transit.
Do not cut cardboard
sleeve covering the unit. Cutting may result in damage to the exterior of the cabinet. Failure to follow this procedure may damage the compressor and void warranty.
1. Uncrate the unit on at, level surface. Remove
the cardboard sleeve by removing the banding securing the sleeve to the shipping base. Carefully lift the cardboard sleeve up over the top of the unit.
2. Carefully lift unit off the base and onto a hand
truck or dolly. Make sure unit is balanced
on transporting device using soft, exible
strapping. Protect unit surfaces with cloth material where strapping contacts unit.
Do not lift unit by drawer,
shelving or door handles or damage to the unit could occur.
To prevent personal
injury, two people minimum required to lift the unit. Larger units may require additional personnel.
3. Before moving unit, secure door(s) to unit with
tape to prevent from opening.
4. Carefully move unit to installation site and
place in front of opening.
Finished ooring should
be protected with appropriate material to avoid damage from moving the unit.
Plumbing
Do not over-tighten drain
fitting or damage to the threads could occur.
The condensate drain tube (furnished) must be connected to the unit. One end is attached to the barbed elbow on the evaporator condensate pan; the other end is inserted through the evaporator
drain hole and exits the bottom of the cabinet. The drain hole is located in the cabinet oor pan,
behind the vertical door mullion.
The drain tube must be placed over a oor drain
or into a condensate management system such as a “Condensate Evapaway” pan and heater.
Electrical
The cabinet must be connected to a separately
fused power source (see Electrical Specication Plate afxed to unit) in accordance with National
and Local electrical codes.
Self-contained Perlick units come equipped with
a NEMA 5-15P 90° plug with an 8’ cord extending
beyond the rear of the cabinet. The electrical
outlet must be ush with, or recessed into, the
wall surface.
NOTE: Never use an extension cord to extend the power cord to the electrical receptacle.
If unit has been laid on its
back or sides, place unit upright and allow minimum of 24 hours before connecting power. Failure to follow this procedure may damage the compressor and void the warranty.
Do not attempt to operate
the equipment on any other power source than that listed on the
Electrical Specication Plate attached to the
unit.
ELECTROCUTION HAZARD!
Electrical grounding is required. Appliances furnished with a 3-prong (grounding) polarized plug are equipped for your protection against possible shock hazards.
• Never remove the round grounding prong
from the plug.
• Never use a 2-prong adapter.
• Never use extension cord to connect
power to the unit.
• If a 2-prong receptacle is encountered, or
a longer power cord is required, contact
a qualied electrician to have it replaced
in accordance with applicable electrical codes.
Failure to comply with these
electrical guidelines may
result in possible death or serious injury, re,
or loss of property.
Printed in USA 3 0213
CAUTION
CAUTION
INSTALLATION
General Information
• For units equipped with a power cord, the cord and plug may be aligned with a recess in the back panel to allow the unit to be pushed closer to the wall. For correct alignment, the wall outlet must be located 4” - 10” above the
oor.
• Floor must be level in area of installation.
Preparing the Space
Make sure the oor under
the unit is level with the
surrounding nished oor. Protect a nished oor with plywood, cardboard or some other
suitable material before moving the unit into place. Failure to do this may result in damage
to the oor.
NOTE: If unit has been laid on its back or sides, place unit upright and allow minimum of 24 hours before connecting to a power source. Failure to follow this procedure may damage the compressor and void warranty.
Installing the Unit
If unit has been laid on its
back or sides, place unit upright and allow minimum of 24 hours before connecting power.
1. With power applied to the unit, check that
the lighting and cooling functions operate properly, then turn off power to the wall outlet and/or circuit breaker.
2. Position the cabinet into place using rollers
when necessary.
NOTE: Proper air ow around the condensing unit is necessary for efcient operation. Never obstruct the air ow in and out of the condensing unit.
3. When cabinet is in place, check installation
with carpenter’s level. When the unit is level front-to-back and side-to-side, accumulated water will drain out of cabinet to evaporator drain.
4. Turn on power to the outlet and/or circuit
breaker.
1. Make sure the space opening is correctly sized for the unit. See Dimension drawings at the back of this manual for correct dimensions.
NOTE: For a cabinet door to open properly, the door must open a minimum of 90°. Use a minimum
3” ller in corner installations to assure a 90°
opening. Allow 24” clearance in front of the unit for full door swing and shelf/drawer pull-out.
2. Check that the following are level and square:
• Front and interior opening
• Installation opening and oor surface
NOTE: The oor under the unit must be at the same level as the surrounding nished oor.
Casters or Legs
Refer to the instructions included with the Casters or Legs Kit.
Electric Condensate Evapaway (Optional)
For installation in areas of high humidity, a 115­volt electric condensate pan can be installed underneath the cabinet to collect and evaporate the condensate from the cabinet evaporator. A 6’ 3-prong plug is included. A separate circuit should be provided for the heater. The kit can be used only on cabinets equipped with 4” minimum legs; it cannot be used on units equipped with platform or base plate kits. Follow instructions supplied with the kit.
Base Plate Installation (Optional)
Once the unit is secured in place, install the base plate brackets to the cabinet bottom in the holes provided. Attach base plate to brackets. Refer to the installation instructions included with the Base Plate Kit.
Printed in USA 4 0213
Sealing Cabinet to Floor
For units without casters or legs, it may be necessary to seal the base of the cabinet to
the oor. This can be accomplished by laying a
bead of silicone sealant between the base of the
cabinet and the oor (Figure 1).
OPERATION
Refrigeration and Temperature Control
The cabinet is equipped with a heavy-duty refrigeration system designed to automatically
maintain a storage temperature of approximately
36° F.
Allow a minimum of 24 hours for ambient temperature product to reach storage temperature.
Draft beer should be stored at a temperature between 32° – 38° F. The most common cause of dispensing problems is improper temperature; beer will foam at warmer temperatures.
Beer will freeze at temperatures lower than 30° F. When beer freezes, the alcohol in the beer may separate and cause the beer to be cloudy with an “off” taste.
The following chart shows how temperature affects beer:
Cabinet
Bead Silicon Sealer (RTV)
Floor
Figure 1. Sealing Cabinet to Floor
• Room temperature where installed
• Number of times the door is opened and closed
• Length of time door is left open
• Style of door installed
• Door gasket seal and condition
• Amount of time the internal light is illuminated
• Installation in direct sunlight or near a heat source
Interior Light
The unit is equipped with an interior LED light in the upper front of the unit just inside the door or drawer. The light illuminates when the manual rocker light switch is turned on. The rocker light switch is located behind the LED light on the inside of the frame on either the right or left side (same side as the compressor).
Digital Temperature Control
Checking Product Temperature
1. To accurately check the temperature of product stored in the refrigerated compartment, insert an accurate thermometer into a plastic
unbreakable bottle, partially lled with water.
Tighten bottle cap securely.
2. Place the bottle in the desired area for 24 hours. Refrain from opening the unit during
Setting the Set Point:
To display the Set point value press the key
the testing period. After 24 hours, check the temperature of the water. Adjust the temperature accordingly using the procedures on this page.
The following factors affect the internal temperature of the unit:
• Temperature setting
Printed in USA 5 0213
Figure 1. Digital Temperature Controller
when the ‘SET’ label is displayed. The Set point value appears on the display. To change the Set point value, press the and keys within 15
seconds. Press to conrm the modication.
DANGER
CAUTION
ADJUSTMENTS
Never attempt to repair or
perform maintenance on the unit until the main electrical power to the unit has been disconnected!
Shelving Adjustment
Completely empty shelf or drawer before removing.
1. Open the door. Tilt the shelf and remove it
from the unit
2. Reposition each bracket separately. Grasp the
middle of the bracket, pull the front end up and out, then forward to remove it. See Figure 3.
3. Place brackets at desired location and reinstall
shelf(s).
5. Plug new LED into harness and secure to housing using screws removed in step 2.
6. Snap LED cover into place.
Sliding Doors
Removing / Installing
1. To remove the sliding door, simply grasp the door on each side and lift up off the bottom track, then tilt outwards and pull down to remove from upper track.
2. To reinstall sliding door, place door in upper track, making sure to engage the bracket (Figure 5), lift door up into the track and place into the bottom track.
Adjusting Door Spring Tension
A tension spring is located in the upper track of each door. To increase or decrease spring tension, remove the Phillips screw and position the bracket in one of three detentes and reinstall screw. The detente farthest to the left provides the least amount of tension.
Figure 2. Shelf Bracket
LED Light Replacement
Unplug LED Light Strip
LED Light Strip
Lens Cover
#6-32 x 3/8” machine screw (Qty. 2)
Figure 3. Interior LED Light
1. Open the door.
2. Using a at blade screwdriver, carefully pry
off the lens cover.
3. Remove the two screws securing LED light to housing.
4. Unplug the LED from the wiring harness.
NOTE: Units are shipped from the factory with springs set at the weakest setting.
Make sure door engages bracket
Figure 4. Removing/Installing Sliding Door
Sliding Door Lock
Each set of sliding doors is equipped with a keyed lock located on the bottom of the right side door. To lock the doors, place the lock lever in the DOWN position and lock with the key. Unlock with the key and place lever in the UP position to open.
Printed in USA 6 0213
CAUTION
MAINTENANCE
Stainless Steel Care & Cleaning
General
Contrary to popular belief, stainless steel is susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms
combine with oxygen.
Stainless steel is a “passive” metal because it contains other metals like chromium, nickel and manganese that stabilize the atoms. Chromium
provides an invisible passive lm that covers the
steel surface acting as a shield against corrosion.
As long as the lm is intact and not contaminated,
the metal is passive and stainless. If the passive
lm of stainless steel has been broken, equipment
starts to corrode and rust.
There are three basic things which can break down stainless steel’s passive layer and allow corrosion to occur:
• Mechanical abrasion
• Deposits and water
• Chlorides
Mechanical abrasion refers to the things that will scratch a steel surface. Steel pads, wire brushes
and scrapers are prime examples.
Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots. When allowed to sit, these deposits will break down the passive layer and rust stainless steel. Other deposits from food preparation must be promptly removed with an appropriate cleaning agent.
Chlorides are found nearly everywhere. They are in water, food and table salt. Household and industrial cleaners are the worst offenders.
Preventing Stainless Steel Rust
Use the proper tools. Use non-abrasive tools to clean stainless steel products. Soft cloths and plastic scouring pads will not harm the steel’s passive layer.
Clean with polish lines. Some stainless steels come with visible polishing lines or “grain”. When visible lines are present, always scrub in a motion
parallel to the lines. When the grain cannot be seen, play it safe and do not use a circular motion. Polish in a consistent straight pattern.
Use alkaline, alkaline chlorinated or non-chloride containing cleaners. While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice on non­chloride cleaners. If you are not sure of chloride content in the cleaner being used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salt; it also can attack stainless steel and cause pitting and rusting.
Keep food equipment clean. Use alkaline chlorinated or non-chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. The single most likely cause of damage is chlorides in the water. Remember, adding heat to cleaners that contain chlorides dramatically increases their effect on stainless steel.
Rinse, rinse, rinse! If chlorinated cleaners are used, immediately rinse and wipe equipment and supplies dry. The sooner you wipe standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to
air dry. Oxygen helps maintain the stainless steel passive lm.
Cleaning Cabinet Interior/Exterior
NEVER use hydrochloric
acid (muriatic acid) on stainless steel. Do not use abrasive cleansers or cloths on any interior or exterior surfaces or removable parts.
Glass panels may be cleaned using any standard glass cleaner available on the market.
To clean interior and exterior non-metallic surfaces
and removable parts, wash with a mild solution of soap and lukewarm water with a little baking soda. Rinse and dry thoroughly. Avoid getting water on lights, controller and fan motors.
Cleaning the Door Tracks
Keep tracks clean of dirt and debris. Use a food grade lubricant to periodically lube the tracks.
Printed in USA 7 0213
CAUTION
Cleaning the Condenser
The condenser (located behind front grille cover) should be cleaned every three (3) months. Use a soft bristle brush and vacuum to remove the dust and lint.
ns or tubing. Failure to follow this procedure
may damage the compressor and void the warranty.
Avoid damaging or
crushing the condenser
Recommended Cleaners for Specic Situations
Job Cleaning Agent Comments
Routine cleaning. Soap, ammonia, detergent Apply with sponge or soft cloth.
Fingerprints and smears. Areal 20, Lac-O-Nu, Lumin Wash,
O’Ceder Cream Polish
Stubborn stains and discolorations. AllChem Concentrated Cleaner, Samae,
Twinkle, Cameo Copper Cleaners, Grade FFF Italian Pumice Whiting, Steel Bright, Lumin Cleaner, Zud Restoro, Sta-Clean, Highlite Cooper’s Stainless Steel Cleaner or Revere Stainless Steel Cleaner.
Old Dutch, Lighthouse Sunbrite, Wyandotte Bab-O, gold Dust, Sapollo, Bon Ami or Comet.
Liquid NuSteel or Dubois Temp For these products, rub the surface with
Heat tint or heavy discoloration. Penny-Brite, Copper Brite, Paste Nu-
Steel, Dubois Temp or Tarnite
Bar Keepers Friend, Revere Stainless Steel Cleaner, Allen Polish, Steel Bright Wyandotte Bab-O or Zud.
Tenacious deposits, rust, discoloration, industrial atmospheric stains.
Rust discoloration or corrosion caused by cleaning agents containing hydro­chloric (muriatic) acid or chlorine bleach
Use of property names is intended only to indicate a type of cleaner and does not constitute an endorsement. Omission of any proprietary cleaner does not imply its inadequacy. All products should be used in strict accordance with instructions on the package.
NOTE: Do not use steel wool or scouring pads to clean stainless steel.
Oakite No. 33 Dilac, Texo NY, Flash-
Klenz Caddy Cleaner, Turco Scale 4368 or Permag 57.
3M Scotch Brite pad, type A Grade “Fine” Clean off the surface soil using cleaning
Provides barrier lm to minimize nger­prints. Can be used on all nishes. Rub
the surface with a cloth as directed on the package.
Apply with a damp sponge or cloth, then rinse with clear water and wipe dry.
For these household cleaners, rub with a damp cloth. They may contain chlorine bleaches so rinse thoroughly after use and wipe dry
a dry cloth using only a small amount of cleanser. Rinse with water and dry.
Rinse and rub onto surface with a dry cloth.
When using these cleaners, apply with a damp sponge or cloth, rinse thoroughly and wipe dry.
Use Swab and soak with a clean cloth. Let stand for 15 minutes or more according to directions on package then rinse and wipe dry.
methods above. Then rub discolored or corroded areas lightly with dry pad.
Printed in USA 8 0213
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