Perlick Residential Refrigeration User Manual

INTRODUCTION
Congratulations on your purchase of a Perlick residential refrigeration product. A pioneer in the commercial refrigeration field for nearly 60 years, Perlick has decided to bring the ultimate in beauty, high quality and innovative commercial products to the residential market. The vast product offering, available in both indoor and outdoor models, gives you the opportunity to enjoy the functionality and user friendliness in just about any setting, including home hospitality centers, kitchens, bedrooms and summer rooms in either a built-in or freestanding model. The all stainless interior and front face will provide beauty and durability for a lifetime of use.
This Installation and Use and Care Guide will answer your questions about the features, operation and maintenance of your Refrigerated Cabinet model. If you have questions that are not addressed here, call 800 558-5592.
IMPORTANT
PLEASE READ all instructions completely before attempting to install or operate the unit. First, as you follow these Installation and Use and Care instructions, take particular note of the CAUTION! and WARNING! symbols when they appear. This information is important for the safe and efficient installation, operation and care of your Perlick Refrigerated Cabinet.
CAUTION Signals a hazard where minor injury or product damage may occur if you do not follow instructions.
WARNING States a hazard may cause serious injury or death if precautions are not followed.
Once the unit is completely installed, we suggest you keep this manual and purchasing documentation in a safe place for future reference. Should problems occur: refer to the troubleshooting section of this manual. The information will help you quickly identify a problem and get it remedied. In the event you require assistance, please contact the dealer where you purchased your unit.
PLEASE RECORD YOUR MODEL’S
INFORMATION
Whenever you call to request information or service, you will need to know your model number and serial number. You can find this information on the serial and identification plate located on the inside ceiling of your unit and on the warranty registration card.
WARRANTY REGISTRATION CARD
The package containing this manual also includes your warranty registration information. Warranty coverage begins on the date your Perlick Refrigerated Cabinet was originally purchased.
IMPORTANT NOTE: Take a moment to read through the included warranty statement and complete and mail the Warranty Registration Card as soon as possible to validate the registration date. An alternative method of completing the Warranty Registration can be accomplished online at
www.bringperlickhome.com.
If you do not complete your Warranty Registration Card on-line or return via U.S. mail, Perlick will use the date of sale as the first date of warranty for your new Refrigerated Cabinet. Please record the purchase date of your Perlick
product and your dealer‟s name, address and
telephone number.
MODELNUMBER:_______________________ SERIAL NUMBER:_______________________ PURCHASE DATE:______________________ DEALER NAME & ADDRESS: ______________________________________ ______________________________________ DEALER TELEPHONE:
______________________________________
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TABLE OF CONTENTS
INTRODUCTION…………………………………………………….. . 1
PLEASE RECORD YOUR MODEL‟S INFORMATION…….…..... . 1
WARRANTY REGISTRATION CARD……………………………... 1 TABLE OF CONTENTS……………………………………….… .. ….2
GENERAL PRECAUTIONS………………………………..... ......... 3
INSTALLATION INSTRUCTIONS………………………… ....... 4-15
ILLUSTRATION 1. INSTALLATION SPECIFICATIONS……….... 4
PREPARING THE SPACE…………………………………….... ...... 5
PREPARING ELECTRICAL CONNECTIONS…………………… .. 5
UNPACKING AND MOVING…………………………...….…….. .... 6
ANTI-TIP-OVER INSTALLATION…………………….......... ........... 6
ILLUSTRATION 2. SINGLE DOOR ANTI-TIP LAYOUT……….. .. 7
ILLUSTRATION 3. TWO-DOOR ANTI-TIP LAYOUT..……. ......... 7
ILLUSTRATION 4. THREE-DOOR ANTI-TIP LAYOUT……….... . 8
INSTALLING……………………………………………………….... .. 9
TOE PLATE INSTALLATION………………….……….. ................. 9
ILLUSTRATION 5. TOE PLATE INSTALLATION……………......10
DOOR REVERSING………………………………… …. ................12
ILLUSTRATION 6. DOOR SWING REVERSAL PROCEDURE.. 13
DOOR OPTIONS………………………………………….......... ......14
INSTALLATION OF WOOD OVERLAYS……………………........ 15
ILLUSTRATION 7. SOLID WOOD OVERLAY PANEL………… .16
ILLUSTRATION 8. GLASS WOOD OVERLAY PANEL……....... 16
ILLUSTRATION 9. WOOD DRAWER OVERLAY pANEL………. 17
STORAGE CAPABILITES………………………………. ...............16
All Units………………………………………. ............... 16-17
WOODEN WINE RACK TRIM FINISHING…………………..........18
ILLUSTRATION 10. WOODEN WINE RACK TRIM DESIGN.... .18
LOCK INSTALLATION…………………………………………. .......19
DRAWERS ABD SHELVING…………………………………… .....19
ILLUSTRATION 11. DOOR LOCK INSTALLATION……….... .....19
OPERATION……………………………………… ..........................20
SINGLE DOOR FREEZER OPERATION…………......... ............ 20
SINGLE DOOR REFRIGERATOR OPERATION…......... ........... 20
SINGLE DOOR WINE COOLER OPERATION……….. .............. 21
TWO DOOR FREEZER/REFRIGERATOR OPERATION… ....... 22
TWO DOOR ALL-REFRIGERATOR OPERATION…….............. 22
TWO DOOR ALL-WINE COOLER OPERATION……................. 23
TWO DOOR MULTI-ZONE WINE COOLER OPERATION. ....... 24
TWO DOOR REFRIGERATOR/WINE COOLER
OPERATION… .......................................................................... 25
THREE DOOR FREEZER/REFRIGERATOR/REFRIGERATOR
OPERATION………………….... ................................................. 26
THREE DOOR FREEZER/REFRIGERATOR/WINE COOLER
OPERATION…………….….... .................................................... 26
THREE DOOR ALL-REFRIGERATOR OPERATION……... ....... 27
THREE DOOR ALL-WINE COOLER OPERATION……... .......... 28
THREE DOOR THREE-ZONE WINE COOLER OPERATION. .. 29
THREE DOOR TWO-ZONE WINE COOLER OPERATION….... 30
THREE DOOR REFRIGERATOR/TWO-ZONE
WINE COOLER OPERATION…………………………….... ...... 31
TEMPERATURE CONTROLLER……………………………... ......32
TEMPERATURE CONTROLLER ADJUSTMENTS………….. .....32
CHART 1. PRODUCT TEMP. SET POINTS AND RANGES…... 34
CHECKING PRODUCT TEMPERATURE……………….…..........35
MAINTENANCE…………………………………………….……. .....35
CLEANING………………………………………….……. ....35
LIGHT BULB REPLACEMENT…………………….….... ...35
TROUBLESHOOTING…………………………………….……. .....36
GENERAL…… ………………………………….…... ............ 36
WIRING SCHEMATIC……………………….…….. ...........38
WARRANTY………………………………………………… 39
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GENERAL PRECAUTIONS
DANGER RISK OF CHILD ENTRAPMENT, BEFORE YOU THROW AWAY YOUR OLD REFRIGERATOR OR FREEZER, TAKE OFF THE DOORS AND LEAVE SHELVES IN PLACE SO THAT CHILDREN MAY NOT EASILY CLIMB INSIDE.
WARNING NEVER ATTEMPT TO REPAIR OR
PERFORM MAINTENANCE ON THE UNIT UNTIL THE ELECTRICITY HAS BEEN DISCONNECTED.
ALTERING, CUTTING OF THE POWER
CORD, OR REMOVAL OF THE POWER CORD, REMOVAL OF POWER PLUG, OR DIRECT WIRING CAN CAUSE SERIOUS INJURY, FIRE AND/OR LOSS OF PROPERTY AND/OR LIFE AND WILL VOID THE WARRANTY.
THE ANTI-TIP KIT MUST BE INSTALLED
ON THIS UNIT BEFORE IT IS USED. NEVER USE THE DRAWERS, SHELVES OR DOORS AS STEPS OR TO SUPPORT MORE THAN THEY WERE DESIGNED TO SUPPORT.
CAUTION DO NOT LIFT UNIT BY DRAWER OR
DOOR HANDLES.
FAILURE TO CLEAN THE CONDENSER
EVERY THREE MONTHS CAN CAUSE THE UNIT TO MALFUNCTION. THIS COULD VOID THE WARRANTY.
NEVER INSTALL THE UNIT BEHIND
CLOSED DOORS. BE SURE FRONT LOUVERED TOE PLATE IS FREE OF OBSTRUCTION. OBSTRUCTING FREE AIRFLOW CAN CAUSE UNIT TO MALFUNCTION, AND MAY VOID THE WARRANTY.
CAUTION USE ONLY GENUINE PERLICK REPLACEMENT PARTS. IMITATION PARTS CAN DAMAGE THE UNIT, AND MAY VOID THE WARRANTY.
INSTALLATION INSTRUCTIONS IMPORTANT NOTE: The information in this
installation guide applies to all product models unless noted.
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150° max swing
on inner doors of
a multi-door unit
71 7/8"
50" Area in which electrical
outlet must be located
13 3/32"
Same for Two and
Three door units
13 1/16" same on
both sides of unit
5 3/16" minimum clearance
required if installing in a corner
*5 3/4 for custom wood overlay
door
-All electrical instructions assume that outlet is located 4-10 inches from floor
-Floor must be level in area of installation, leg levelers are meant as a means of fine tuning, not recommended for making up differences in the floor surpassing 1/2 inch
-When moving the units into place take care to protect the floor as necessary with cardboard, rugs, etc.
-Never attempt to move unit without at least one other person present
-Always secure doors shut prior to moving the unit
Finished rough opening requirements *Height-----------------34 1/2 inches *Depth------------------24 inches *same across all units One door width------24 inches Two door width------48 inches Three door width----72 inches
NOTE:
34 3/32"
105° max swing for custom wood overlay doors
47 7/8"
50" Area in which electrical
outlet must be located
Top View
Three Door
Top View
Two Door
recommended minimum swing.
Max swing is 175° on single door
and end cabinets on multi-door units
22 3/4"
50" Area in which electrical outlet
must be located
23 7/8"
100°
25" Min Clearance
for door swing
Top View
Single Door
ILLUSTRATION 1. INSTALLATION SPECIFICATIONS
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PREPARING THE SPACE
Make sure that the opening where the Perlick cabinet(s) is/are to be installed is properly prepared. Refer to Illustration 1 to ensure the space dimensions and electrical service are correct for the models to be installed.
CAUTION IF CABINET IS BEING INSTALLED UNDER A COUNTER TOP IT IS RECOMMENDED THAT THE COUNTER TOP BE SUPPORTED BY STRUCTURE OTHER THAN THE REFRIGERATED CABINET TO PREVENT DAMAGE TO THE COUNTER TOP.
IMPORTANT NOTE: For a cabinet door to
operate properly, the door must open a minimum of 100 . Use a minimum 5-3/4-inch filler in corner installations to assure a 100 door opening. Allow enough clearance in front of the unit for full door swing, shelf pull-out or drawer pull-out.
IMPORTANT NOTE: Make sure the floor under the unit is level with the surrounding finished floor. Protect a finished floor with plywood, cardboard or some other suitable material before moving the cabinet across it. Failure to do this may result in damage to your flooring.
PREPARING ELECTRICAL CONNECTIONS
A 115 volt, 60Hz, 15 amp circuit breaker and electrical supply are required. A separate circuit is required for each Perlick Refrigerated Cabinet installed. Follow the National Electrical Code and local codes and ordinances when installing the receptacle. All Perlick Refrigerated Cabinets come equipped with a NEMA 5-15P 90 plug with a minimum of 5-feet of cord extending beyond the rear of the cabinet. (Refer to Illustration 1 for exact power cord exit location of your particular model). The electrical outlet must be flush with or recessed into the back wall.
IMPORTANT NOTE: Never use an extension cord to extend the power cord to the electrical receptacle.
DANGER ELECTROCUTION HAZARD!! ELECTRICAL GROUNDING REQUIRED. THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG (GROUNDING) POLARIZED PLUG FOR YOUR PROTECTION AGAINST POSSIBLE SHOCK HAZARDS. NEVER REMOVE THE ROUND
GROUNDING PRONG FROM THE PLUG.
NEVER USE A TWO-PRONG
GROUNDING ADAPTER.
NEVER USE EXTENSION CORD TO
CONNECT POWER TO THE UNIT.
WHERE A TWO-PRONG WALL RECEPTACLE IS ENCOUNTERED OR A LONGER POWER CORD IS REQUIRED, CONTACT A QUALIFIED ELECTRICIAN TO HAVE IT REPLACED IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES.
WARNING FAILURE TO COMPLY WITH THE ABOVE ELECTRICAL GUIDELINES MAY RESULT IN POSSIBLE INJURY/DEATH/FIRE OR LOSS OF PROPERTY.
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UNPACKING AND MOVING
CAUTION DO NOT CUT CARDBOARD SLEEVE COVERING THE UNIT. CUTTING MAY RESULT IN DAMAGE TO THE EXTERIOR OF THE CABINET.
Uncrate the unit outside on a flat level surface. Remove the cardboard sleeve by removing the staples holding the sleeve to the wood-shipping base. Carefully lift the cardboard sleeve up over the top of the cabinet (this should be done with a minimum of two people, larger cabinets may require additional helpers). Carefully cut the banding holding the cabinet to the wood­shipping base. Remove all packing materials from the interior of the cabinet and discard. Remove door(s), drawers and all cantilever, sliding or unfastened shelving from the cabinet.
To remove the door(s), remove the upper pivot pin using a standard straight blade screwdriver and turning the fastener counterclockwise (always support the door when unfastening the upper pivot pin). Once the upper pivot pin is loose pull the pin up and tip the door slightly away from the upper cabinet hinge. Gently lift up on the door to remove the door from the lower pivot pin. Set door aside in safe location to prevent damage. Re-install the upper pivot pin for safekeeping. Refer to PROCEDURE FOR SWITCHING DIRECTION OF DOOR SWING pages 13-15, STEP 1 for Removal and Step 6 for Re-hanging.
To remove cantilever shelving, lift shelf upward and pull forward. Set cantilever shelving aside for safekeeping.
To remove sliding shelving or sliding drawers, pull shelf or drawer forward until completely extended. Press on both release points on outside edge of shelf or drawer brackets and pull shelf or drawer completely out. Continue until all shelving has been removed from the cabinet. Set all drawers and shelving aside for safekeeping.
WARNING PULL ONLY ONE DRAWER OR SHELF OUT AT A TIME TO PREVENT POSSIBLE TIP­OVER.
CAUTION SUPPORT SLIDING DRAWERS AND SLIDING SHELVING HORIZONTALLY AND PULL STRAIGHT OUT TO AVOID DAMAGE TO SLIDES.
Carefully lift cabinet off wood base and onto a hand truck(s) or dolly. Ensure cabinet is balanced on transporting device. Multi-door cabinets have an offset center of gravity towards the left-most door when facing the front of the cabinet due to the refrigeration system in and under the first door. Secure the cabinet to the transporting device(s) using soft flexible strapping (to prevent damage to exterior cabinet finish cover and protect cabinet with cloth material where banding touches the cabinet).
WARNING A MINIMUM OF TWO PEOPLE SHOULD LIFT THE CABINET OFF THE WOOD BASE. LARGER CABINETS MAY REQUIRE ADDITIONAL HELPERS TO REMOVE FROM THE WOOD SHIPPING BASE.
Carefully move cabinet to installation opening. Place in front of opening.
ANTI-TIP-OVER INSTALLATION
WARNING TO PREVENT THE UNIT FROM TIPPING FORWARD IF LOADED BOTTLE RACKS, LOADED PULLOUT SHELVES OR DRAWERS ARE PULLED OUT AT ONE TIME, AND TO PROVIDE A STABLE INSTALLATION, THE UNIT MUST BE SECURED IN PLACE WITH AN ANTI-TIP DEVICE.
A set of metal anti-tip brackets and installation
screws (#10 X ¾” wood screw) are supplied with
the unit. This device should be attached to the floor, towards the back of the appliance; each bracket located to catch each rear leveling leg when inserted into the opening. The anti-tip brackets must catch each of the feet to have a stable and safe installation. Some installation sites might need to be modified to provide a secure surface for attaching the bracket. Refer to Illustration 2, 3 or 4 below for anti-tip mounting bracket locations.
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20 7/8"
7/16"
1 1/2"
22 3/4"
23 7/8"
24 3/16" SS DOOR
24 5/8" WOOD DOOR
DIA. 0.375"
1/4" REF
23 9/16"
1 15/16"
15/16"
22 3/16" SS DOOR
24 5/8" WOOD DOOR
20 7/8"
1 1/2"
22 3/4"
7/16"
Ø.375
1/4" REF
ILLUSTRATION 2. SINGLE DOOR ANTI-TIP LAYOUT.
ILLUSTRATION 3. TWO-DOOR ANTI-TIP LAYOUT.
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24"
1 15/16"
23 9/16"
15/16"
15/16"
24 3/16" SS DOOR
24 5/8" WOOD DOOR
22 3/4"
20 7/8"
1 1/2"
7/16"
Ø.375
1/4" REF
ILLUSTRATION 4. THREE-DOOR ANTI-TIP LAYOUT.
INSTALLING
IMPORTANT NOTE: If installing on a concrete
floor, concrete fasteners are required and not included with the anti-tip kit.
CAUTION ANY FINISHED FLOORING SHOULD BE PROTECTED WITH APPROPRIATE MATERIAL TO AVOID DAMAGE FROM MOVING THE UNIT. IF FOR ANY REASON THE UNIT HAS BEEN LAID ON ITS BACK OR SIDES, YOU MUST ALLOW THE UNIT TO STAND UPRIGHT FOR A MINIMUM OF 24 HOURS BEFORE CONNECTING POWER.
Re-install the doors by removing the upper pivot pin completely, sliding the door onto the lower pivot pin and re-installing the upper pivot pin and fastening tightly. Before moving the unit, make sure the door is secured to the cabinet (tape may be required to hold the doors closed).
Plug the unit into the 15 amp grounded outlet located in the cabinet installation opening. With power applied to the appliance, check for lighting and cooling before going any further. Once you are satisfied the unit is operating properly, turn off the power to the wall outlet at the circuit breaker and proceed.
WARNING SHUT OFF POWER TO THE WALL OUTLET BEFORE INSTALLING INTO THE OPENING.
Check the surrounding cabinetry to ensure that the front face and interior opening is level and square. Check to ensure the entire floor where the cabinet is to be installed is level. Check that the countertop bottom front edge is level. If all surfaces are level, measure from the floor to the bottom of the front edge of the countertop. Measure the rear of refrigerated cabinet from floor to top of cabinet at back corners. Adjust rear corner leveling legs to achieve identical measurements as previously measured from floor to bottom edge of countertop. Adjust legs by turning counterclockwise to raise the unit and clockwise to lower the unit, using an adjustable wrench or pliers. Once measurements are identical, and if the cabinet has additional leveling legs on rear of cabinet, adjust to proper height to support center of cabinet.
IMPORTANT NOTE: Leveling legs should not
be extend more than ¾” from bottom of the
cabinet. IMPORTANT NOTE: The floor under the Perlick
cabinet must be at the same level as the surrounding finished floor.
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Slide the cabinet into position, making sure the rear cabinet leveling legs slide under the anti-tip devices. Push the cabinet into the opening until the bottom front edge of the cabinet is flush with the surrounding cabinetry or the leveling legs are tight with the anti-tip devices (Refer to ANTI­TIP ILLUSTRATIONS on pages 8-9 for details). The rear cabinet leveling legs should be held between the anti-tip device and the floor.
To finish the leveling of the cabinet, shim the front of the cabinet so the front face of the cabinet is flush with the surrounding cabinetry. Adjust the front leveling legs to support the cabinet at the shimmed height. Adjust legs by turning counterclockwise to raise the unit and clockwise to lower the unit, using an adjustable wrench or pliers. Countertop should be resting on top of cabinet.
IMPORTANT NOTE: If countertop is not resting on entire cabinet top, shimming of the countertop should be performed to prevent damage to the countertop.
CAUTION CARE SHOULD BE TAKEN TO PREVENT DAMAGE TO THE REFRIGERATED CABINET AND COUNTERTOP BY NEVER PLACING HEAVY OBJECTS ON TOP OF THE COUNTERTOP DIRECTLY ABOVE THE APPLIANCE.
ILLUSTRATION 5. TOE PLATE INSTALLATION.
Check interior door openings inside the cabinet to ensure the cabinet is level. Re-install all shelving and drawers. Take extreme care to insert sliding shelving and sliding drawers squarely into slide brackets and proper slide bracket grooves. When sliding shelving and drawers are installed properly a click should be heard from both slide bracket retaining clips and should slide smoothly in the tracks. When sliding shelving or drawers are pulled out to full extension a stop is activated to prevent additional pull-out.
CAUTION IMPROPER SHELVING OR DRAWER INSTALLATION MAY NOT ACTUATE SLIDE STOP MECHANISM.
TOE PLATE INSTALLATION
When the unit is secured in place, install the louvered toe plate. Using included fasteners, secure the louvered toe plate to the cabinet flush with the floor. Refer to TOE-PLATE INSTALLATION ILLUSTRATION below.
CAUTION THE LOUVERED TOE PLATE MUST BE REMOVABLE FOR SERVICING. THE FLOOR CANNOT INTERFERE WITH REMOVAL. THE LOUVERED
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SECTIONS OF THE TOE PLATE MUST NOT BE COVERED OR OBSTRUCTED SO AS TO PREVENT PROPER AIR CIRCULATION.
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DOOR REVERSING
All Perlick Residential Refrigerated Cabinets come equipped with field reversible left or right hand opening door capabilities. Refer to DOOR REVERSING ILLUSTRATIONS on pages 13-14. To reverse the opening of the door remove the top pivot pin from the upper cabinet hinge bracket. Pull the top pivot pin out of door hinge bracket and remove the door by tilting forward and lifting off bottom hinge pin. Re-install pivot pin in top hinge. Remove cabinet hinge screw hole plugs (3 each, top and bottom) from new hinge location. Do not discard. Remove the bottom cabinet hinge bracket (3 screws). Remove lower cabinet hinge bracket (3 screws). Remove door closer insert from the lower cabinet hinge bracket and install on new bottom hinge bracket (old top hinge bracket). Install new bottom cabinet hinge bracket at new bottom hinge location. Install new top cabinet hinge bracket at new top hinge location. Remove upper and lower door hinge brackets from door (3 screws each). Remove door closer insert from lower door hinge bracket and install on new lower door hinge bracket (old top door hinge bracket). Rotate the door 180 so handle is on new opening side (Old bottom of door is new top of door). Install new lower door hinge bracket to bottom of door (3 screws). Install new upper door hinge bracket to top of door (3 screws). Remove top pivot pin from the upper cabinet hinge bracket. To re-install the door, slide lower door hinge bracket onto lower pivot pin. Tilt top of door into position aligned with top cabinet hinge bracket and install top pivot pin (tighten securely). Install cabinet hinge screw hole plugs removed earlier in open hinge holes (3 each, top and bottom)
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STEP 4
STEP 5
STEP 1
STEP 3
STEP 2
ILLUSTRATION 6. DOOR SWING REVERSAL PROCEDURE.
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DOOR OPTIONS
Perlick Residential Refrigerated cabinets offer a variety of door panel design alternatives; solid stainless steel, solid wood overlay, stainless steel glass and wood overlay glass. This, together with door swing choices, result in a variety of possible combinations.
Solid stainless steel and stainless steel glass doors are shipped from the factory with decorative stainless steel panels and handles in place on the appliance, ready for use.
Solid wood overlay and glass wood overlay doors are designed to accept a decorative front panel to match surrounding cabinetry and door handles. This panel and door handle will be provided by the customer.
All Perlick Refrigerated cabinets accept any of the above door configurations and are fully hinge reversible and interchangeable.
IMPORTANT NOTE: DRAWERS CAN REPLACE ANY SECOND OR THIRD DOOR ON A MULTI­DOOR CABINET WITH THE ADDITION OF A FACTORY INSTALLED MULLION.
IMPORTANT NOTE: CABINETS WITH A FIRST DOOR FREEZER CAN ONLY UTILIZE A SOLID STAINLESS STEEL DOOR OR A SOLID WOOD OVERLAY DOOR (STAINLESS STEEL GLASS OR WOOD OVERLAY GLASS DOORS WILL SWEAT IF INSTALLED ON A FREEZER SECTION).
IMPORTANT NOTE: STAINLESS STEEL GLASS OR WOOD OVERLAY GLASS DOORS MAY SWEAT IN CONDITIONS WITH RELATIVE HUMIDITY OVER 75%. INSTALLATION OF WOOD OVERLAYS
Before beginning installation, check for the correct components for the fit and finish desired. All overlay doors require a trim panel at least 3/4” thick. The solid wood overlay panel should not weigh more than 20 pounds. The glass wood overlay panel should not weigh more than 10 pounds. The solid wood drawer overlay panels should not weigh more than 10 pounds each.
This section gives detailed instructions of how to install a solid wood overlay or glass wood overlay panel and handle to a Perlick Customizable door or drawer.
NOTE: CONTACT THE FACTORY FOR FULL­SIZED WOOD OVERLAY PANEL LAYOUTS.
See Illustration 7 for details for the design of a solid wood overlay panel.
See Illustration 8 for details for the design of a glass wood overlay panel.
See Illustration 9 for details for the design of a solid wood drawer overlay panel.
Inspect the wood door panel for the proper design specified in the previous illustrations. The handle must be attached to the wood panel. The handle must be attached to that first.
IMPORTANT NOTE: HANDLE MOUNTING ON WOOD OVERLAY DOOR SHOULD ALWAYS BE MOUNTED ON WOOD OVERLAY ONLY TO AVOID DAMAGE TO FACTORY DOOR. SEE PREVIOUS DESIGN ILLUSTRATIONS FOR ACCEPTABLE HANDLE MOUNTING HARDWARE PASSAGE THROUGH WOOD OVERLAY PORTION OF THE DOOR SO FASTENERS DO NOT INTERFERE.
To attach the door handle to wood overlay panel, first decide which direction the door will be hinged. Once decided, mark rear of wood overlay panel with handle fastener location(s). Drill through wood overlay panel at marked handle fastening location(s) taking proper care to not damage the wood overlay panel. Countersink screw head(s) so when installed in the wood overlay panel the screw head(s) is/are flush with the backside of the wood overlay panel.
CAUTION PROPER WOOD WORKING MATERIALS AND EQUIPMENT SHOULD BE USED TO AVOID DAMAGE OR ERRORS IN WORKMANSHIP.
Decorative wood panels should be attached to the factory supplied overlay doors using #10 X
1” wood screws passing through the doorframe
from the rear, into the overlay panel. The factory supplied overlay doorframe is predrilled for ease of overlay panel installation.
IMPORTANT NOTE: DO NOT OVER-TIGHTEN WOOD OVERLAY ATTACHMENT SCREWS AS THIS MAY DAMAGE FACTORY SUPPLIED DOORFRAME.
With the cabinet secured in position, open cabinet door and ensure wood overlay panel predrilled pilot fastening holes align with factory
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door frame predrilled holes. Start inserting fasteners in four corners of the doorframe and fasten loosely. Before proceeding with additional mounting fasteners, check for overall wood overlay fit, position and function. Make minor adjustments as needed. Upon
satisfaction with appearance, securely tighten existing screws. Complete installation of wood overlay panel by installing the rest of the fasteners and completely tightening. Check all screws for tightness.
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ILLUSTRATION 7. SOLID WOOD OVERLAY PANEL. WARNING: SOLID WOOD OVERLAY PANEL MUST NOT EXCEED 20 POUNDS IN WEIGHT.
ILLUSTRATION 8. GLASS WOOD OVERLAY PANEL. WARNING: GLASS WOOD OVERLAY PANEL MUST NOT EXCEED 10 POUNDS IN WEIGHT.
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