Perlick R24N, R24S, F24S, F24N, R24NB Installation And Operation Instructions Manual

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INSTALLATION AND OPERATION INSTRUCTIONS
SINGLE DOOR REFRIGERATOR
MODEL NOS.
R24N
R24S
R24S
IMPORTANT INFORMATION
This manual has been prepared to assist you in the installation of your Single Door Refrigerator and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If, however service is required, call Perlick at 1-800-777-7267 or your dealer who can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
IMPORTANT WARRANTY INFORMATION
A Warranty card is enclosed that must be completed and mailed to the Perlick Corporation in order to register the warranty. If the card is not returned to Perlick, the warranty period will begin from the date the equipment is shipped from the factory.
R24N
Table of Contents
Cabinet Specifications ..........................................2
Installing
Uncrating and Inspection................................3
Plumbing.........................................................3
Electrical..........................................................3
Installing Casters or Legs ...............................3
Placing The Cabinet........................................3
Sealing the Floor.............................................4
Temperature Control .............................................4
Cleaning................................................................4
Cleaning Stainless Steel/Avoiding Corrosion .......4
Replacement Parts ............................................5/6
Wiring Diagram.....................................................7
Reversing the Doors.............................................8
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2288
Rev. 8.22.06
Installation and Operating Instructions
Single Door Refrigerator
NON-FINISHED TOP FINISHED TOP
MODEL NOS. DOOR FINISH DOOR FINISH
R24NB Black R24SB Black R24NS Stainless Steel R24SS Stainless Steel R24NG Glass w/ Black Trim R24SG Glass w/ Black Trim R24NT Glass w/ Stainless Trim R24ST Glass w/ Stainless Trim
EXTERIOR: Back, top and sides are Galvanized steel. Top and sides are stainless steel.
Back is galvanized steel.
Both models: Front is stainless steel. Doors: Either black vinyl CRS or stainless steel. Bottom: galvanized steel with stainless grille.
INTERIOR Both models: Interior liner is stainless steel. Includes two adjustable vinyl coated shelves plus
a bottom shelf. CABINET Length 24 (610) DIMENSIONS Depth 24 (mm) Height 34 INTERIOR CU. FT. (m3) 4.9 (0.14) SHELVING Bottom floor shelf and two additional shelves included CASE CAPACITY* 4.6 CONDENSING UNIT H.P. 1/6 HP RUNNING LOAD –AMPS 2.3 Ship Wt. Lbs. (kg.) 145 (54) ELECTRICAL 1 1 5V, 60Hz., 1 phase . Furnished with 3-prong, 6 foot rubber plug in cord. PLUMBING None required. Moisture drains to self evaporating condensate pan in machinery compartment. INSULATION 2 foamed-in-place polyurethane insulation. TEMPERATURE RANGE Adjustable from 32°F to +42° F (0° to 6° C). REFRIGERATION R-134A capillary tube-type. with hermetic condensing unit. Front access for condenser and cleaning. VENTILATION Front vented. OPTIONAL Set of 4 casters (3
ACCESSORIES & Set of 4 adjustable legs (6” - 7
* Capacity calculations based on use of 12oz. export bottles on standard shelving.
3
4 high) P/N 65426.
1
4 high) P/N 65423.
1
4 (615)
1
2 (887)
24”
[610]
34 1/2
[887]
180°
DOOR SWING
3 11/16
[92]
Top View Front View End View
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
20
[508]
8 [203]
8 [203]
8 7/16 [214]
30 9/16
[776]
2
29 1/4
[743]
11 3/4
[470]
5 9/16
[141]
47 1/8
[1197]
24 1/4
[615]
18 1/2
[470]
25 3/4
[654]
FINISHED
STAINLESS
TOP
NON-FINISHED
TOP
Form No. Z2288
Rev. 8.22.06
Preparing the Cabinet – Single Door Refrigerator
Uncrating and Inspection
Remove all crating material before operating. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transport company. Perlick is not responsible for damage in transit.
Plumbing
No plumbing connections are required. Condensate from the cooling coil is automatically evaporated through a condensate pan located in the condensing unit section.
Electrical
The cabinet must be connected to a separately fused power source (see Electrical Specification Plate) and grounded in accordance with National and Local Electrical Codes. CAUTION: Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification Plate.
Anti-tip (without Legs or casters)
To prevent the cabinet from tipping forward and to provide a stable installation, the cabinet must be secured in place with an anti-tip device.
A set of metal anti-tip brackets and installation screws (#10­brackets should be attached to the floor, at the back of the cabinet; each bracket located to catch each rear leveling leg when the cabinet is pushed backward into position.
THE ANTI-TIP BRACKETS MUST CATCH EACH OF THE LEVELING LEGS TO HAVE ASTABLE AND SAFE INSTALLATION.
Some installation sites might need to be modified to provide a secure surface for attaching the bracket. Refer to the illustration below for anti-tip mounting bracket locations.
NOTE: Do not extend leveler leg more than 3/4 out of base. Do not shim or pad to obtain levelness.
3
” wood screws) are supplied. These
4
Ø 3/8
Surface mounts to floor.
Placing the Cabinet
To assure maximum performance, fresh air must be allowed to circulate through the machinery compartment. Do not place anything in front of the cabinet that would obstruct air flow at these grilles. Do not place the unit in an unventilated small room.
Cabinet should be leveled front to back and side to side.
Installing Casters or Legs (optional)
Attach casters or legs to the mounting bracket with lockwashers and Attach bracket and leg/caster assembly to the side of the cabinet base using the tapping machine screws provided.
1
4”–20 hex head nuts provided.
1
4”–20 hex head self-
7/16
1 1/2
20 7/8
Cabinet must have at least 5/16 clearance from floor to accomodate brackets.
Shown with leg leveler engaged in anti-tip bracket.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
3
Form No. Z2288
Rev. 8.22.06
Operation Instructions – Single Door Refrigerator
Sealing the Cabinet
For sanitation purposes, it may be necessary to seal the base of the cabinet to the floor. This can be accomplished by laying a bead of silicone sealant between the base of the cabinet and the floor as shown by the figure below.
When sealing the cabinet to the floor, make sure that the louvered front grille plate can still be removed for condenser maintenance and cleaning.
CABINET
BEAD SILICON SEALER (RTV)
FLOOR
Temperature Control
An adjustable temperature control is located inside the refrigerator on the evaporator fan panel assembly. Approximate temperature operating range: 32° F. minimum and 42° F. maximum. Make adjustments as shown to attain the desired temperature.
Colder Temperatures: Turn the adjusting
screw clockwise (to the right).
Warmer Temperatures: Turn the adjusting
screw counterclockwise (to the left).
Temperature Control “OFF”: Turn the
adjusting screw completely counterclock­wise to the “O” position until a click is noted.
The condenser fan and the evaporator fan motor turns off and on with the compressor.
NORMAL
3
WARMER
4
6
7
COOLER
Cleaning the Cabinet:
Use a mild detergent and water to clean the inside and outside of the cabinet. Dry thoroughly. Never use a scouring pad or abrasive cleanser. NOTE: An industrial strength, commercial cleaner can be used to clean the outside of painted cabinets
Cleaning the Condenser:
Use a long handled, stiff brush to clean dirt
from the front surface of the condenser. Keeping the condenser free from dust and dirt will ensure efficient operation. CAUTION: Do not bend the fins while brushing the front of the condenser..
2
1
05
CONDENSING UNIT
8
9
Avoiding Stainless Steel Corrosion
Corrosion can be prevented by following product cautions, cleaning instructions and avoiding use of certain chemicals or objects which will cause stainless steel corrosion.
STAINLESS STEEL ENEMY
Steel wool or steel scouring pads
Cherry/Orange/Olive juice
Chlorine Bleach
Sharp Objects
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
4
Form No. Z2288
Rev. 8.22.06
Replacement Parts – Single Door Refrigerator
21
13
10 11
14
12
19
17
16
15
6
22
CAUTION
1
22
32
4
5
24
20
18
23
9
7
8
Service should be done by a qualified
refrigeration technician.
Disconnect all power before servicing
the cabinet.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
5
Form No. Z2288
Rev. 8.22.06
Replacement Parts – Single Door Refrigerator
MODEL NOS. ALL MODELS Item Description Part Numbers
1 Compressor for R134A 63778 2 Condenser fan motor C15239A 3 Condenser fan motor bracket 60988-1 4 Condenser fan blade C22370 5 Condenser fan shroud 65206-2 6 Rear panel 65159-1 7 Front grille 65158-1 8 Condenser coil 65252 9 Condenser pan 65473
10 Evaporator fan guard 65254
11 Evaporator fan motor 65253 12 Evaporator assembly, complete H66136R 13 Top overlay 65429-1SS 14 Temperature control with dial plate 61271 15 Door assembly 66223 16 Magnetic door gasket 66237-1 17 Shelf 66236-1 18 Shelf, bottom 64809-1 19 Pilaster C19271 20 Shelf clip C15875 21 Evaporator grille 66139-2 22 Tip over bracket 63740 23 Door handle C31409-1 24 Leg kit set of 4 includes brackets 65423 25 Caster kit set of 4 including brackets (not shown) 65426 26 Complete hinge set-left (not shown) 66246L 27 Complete hinge set-right (not shown) 66246R 29 Power cord wiring harness (not shown) 65531 30 Evaporator assembly wiring harness (not shown) 65532 31 Evaporator fan motor wire harness (not shown) 65271
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
6
Form No. Z2288
Rev. 8.22.06
Wiring Diagram – Single Door Refrigerator
JUNCTION
POINTS
JUNCTION
POINTS
BLUE
WHITE
BLACK
EVAPORATOR FAN
THERMOSTAT
POWER CONNECTION
NEMA-15P CORD
BLACK WHITE
GREEN
BLACK
WHITE
RED
RED
RED
WHITE
GREEN
BLUE
RED
WHITE
JUNCTION
POINTS
CONDENSER FAN
COMPRESSOR
OVERLOAD
RELAY
END VIEW
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
7
Form No. Z2288
Rev. 8.22.06
Door Switching Instructions – Single Door Refrigerator
Tools Required
Large Flathead Screwdriver.
Regular Philips-head screwdriver.
Small Philips-head screwdriver
Left Hinged Door
Units are available from factory mounted left or right. Workboard units are avail­able with left mounting only. All doors may be changed by
customer.
Operations to Perform
STEP 1
STEP 5
STEP 4
STEP 1:
Remove top hinge pin from assembly. Carefully lift and tilt out door assembly from the unit and set aside.
STEP 2
STEP 3
NOTE: Changing the door mount is not advised if you have a custom wood overlay. This may result in having a handle in an undesirable location.
HINGE PIN
STEP 4:
Remove bottom hinge bracket to
HINGE
BRACKET
allow you to remove the door closing insert. Immediately replace hinge bracket.
CLOSING
INSERT
STEP 5:
Remove top hinge bracket to allow assembly of door closing insert removed in step 4. reassemble hinge to door after installing the closing insert.
Operation Notes
NOTE 1:
NOTE 4
Lower left hinge bracket rotates 180° and becomes upper right hinge bracket.
NOTE 2 & 3:
HINGE
BRACKET
NOTE 1
NOTE 2 NOTE 3
NOTE 5
STEP 2:
Carefully remove hole plugs on right side of unit. be careful not to scratch unit. Top and bottom plugs must be removed. Do not discard.
HINGE
BRACKET
CLOSING
INSERT
BOTTOM
HINGE PIN
HOLE
PLUGS
DOOR
CLOSING
INSERT
STEP 3:
Remove top and bottom hinge brackets from unit. Then remove door closing insert and hinge pin from bottom hinge bracket. See door bottom hinge assembly detail.
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
DOOR
HINGE
BRACKET
BRACKET
HINGE
PIN
UNIT
HINGE
Top left hinge bracket rotates 180° and becomes bottom right hinge bracket. Bottom hinge pin and door closing insert assemble to bottom right hinge
bracket.
NOTE 4: The hole plugs removed
earlier are to be inserted into the vacant left door mounting holes. Do not hit with hammer or damage may occur. Use hammer handle or wood block to push plugs into holes.
NOTE 5:
Door bottom on right mounted version was door top on left mounted version. Before attempting to re-mount door verify that: (1) The door handle will be on the outside of door. (2) The door closing inserts are on the bottom. (3) All screws are hand tightened, over tightening will dam­age the unit.
Form No. Z2288
Rev. 8.22.06
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