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PTR48
Owner’s Manual
24 pgs3.64 Mb0

Perlick PTR48 Owner’s Manual

Installation
& Operation Manual
Commercial Back Bar
Pass Thru
PTR & PTS Series
Model PTS36 Shown
Form No. 2622013
Rev. 04.18.2017
DANGER
WARNING
CAUTION
TABLE OF CONTENTS
General Information ................................................................................................................................. 2
Safety ...................................................................................................................................................... 2
Prior To Installation .................................................................................................................................. 3
Installation ............................................................................................................................................... 4
Operation ................................................................................................................................................. 5
Adjustments ............................................................................................................................................. 6
Maintenance ............................................................................................................................................ 9
Troubleshooting ..................................................................................................................................... 12
Dimensions ............................................................................................................................................ 14
Wiring Diagrams .................................................................................................................................... 16
Warranty ................................................................................................................................................ 21
GENERAL INFORMATION
Introduction
Congratulations on your purchase of a Perlick commercial back bar product. This manual has been prepared to assist you in the installation of your cabinet and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer
can provide you with a list of qualied service
agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
SAFETY
PLEASE READ all instructions completely before attempting to install or operate the unit. Take particular note of the DANGER, WARNING an CAUTION information in the manual. The
information is important for the safe and efcient
installation, operation and care of your Perlick unit.
Indicates a hazard that WILL result in serious injury or
death if precautions are not followed.
Warranty
To register your product, visit our web site at www.perlick.com. Click on “Commercial”, then “Service”. Click on the link “Warranty Registration Form”. You must complete and submit this form or the installation date will revert back to the ship date.
Please record the purchase date and the dealer’s name, address and telephone number below.
Model Number: ________________________ Serial Number: _________________________ Purchase Date: _______________________ Dealer Name & Address ______________________________________ ______________________________________ ______________________________________ Phone Number__________________________
Indicates a hazard MAY cause serious injury or
death if precautions are not followed.
Indicates a hazard where
minor injury or product damage may occur if precautions are not followed.
IMPORTANT!
Read and understand all information in this manual before attempting the installation.
All plumbing and electrical work must be performed by a qualied technician and
conform to all applicable state and local codes.
Printed in USA 2 0213
CAUTION
CAUTION
WARNING
CAUTION
CAUTION
CAUTION
CAUTION
DANGER
DANGER
PRIOR TO INSTALLATION
Uncrating and Inspection
Remove all crating material. Carefully inspect cabinet for hidden damage. If damage is
discovered, le your claim immediately with the
transport company. Perlick is not responsible for damage in transit.
Do not cut cardboard
sleeve covering the unit. Cutting may result in damage to the exterior of the cabinet. Failure to follow this procedure may damage the compressor and void warranty.
1. Uncrate the unit on at, level surface. Remove
the cardboard sleeve by removing the banding securing the sleeve to the shipping base. Carefully lift the cardboard sleeve up over the top of the unit.
2. Carefully lift unit off the base and onto a hand
truck or dolly. Make sure unit is balanced
on transporting device using soft, exible
strapping. Protect unit surfaces with cloth material where strapping contacts unit.
Do not lift unit by drawer,
shelving or door handles or damage to the unit could occur.
To prevent personal
injury, two people minimum required to lift the unit. Larger units may require additional personnel.
3. Before moving unit, secure door(s) to unit with
tape to prevent from opening.
4. Carefully move unit to installation site and
place in front of opening.
Finished ooring should
be protected with appropriate material to avoid damage from moving the unit.
Plumbing
Do not over-tighten drain
fitting or damage to the threads could occur.
The condensate drain tube (furnished) must be connected to the unit. One end is attached to the barbed elbow on the evaporator condensate pan; the other end is inserted through the evaporator
drain hole and exits the bottom of the cabinet. The drain hole is located in the cabinet oor pan,
behind the vertical door mullion.
The drain tube must be placed over a oor drain
or into a condensate management system such as a “Condensate Evapaway’ pan and heater.
Electrical
The cabinet must be connected to a separately
fused power source (see Electrical Specication Plate afxed to unit) in accordance with National
and Local electrical codes.
Self-contained Perlick units come equipped with
a NEMA 5-15P 90° plug with an 8’ cord extending
beyond the rear of the cabinet. The electrical
outlet must be ush with, or recessed into, the
wall surface.
NOTE: Never use an extension cord to extend the power cord to the electrical receptacle.
If unit has been laid on its
back or sides, place unit upright and allow minimum of 24 hours before connecting power. Failure to follow this procedure may damage the compressor and void the warranty.
Do not attempt to operate
the equipment on any other power source than that listed on the
Electrical Specication Plate attached to the
unit.
ELECTROCUTION HAZARD!
Electrical grounding is required. Appliances furnished with a 3-prong (grounding) polarized plug are equipped for your protection against possible shock hazards.
• Never remove the round grounding prong
from the plug.
• Never use a 2-prong adapter.
• Never use extension cord to connect
power to the unit.
• If a 2-prong receptacle is encountered, or
a longer power cord is required, contact
a qualied electrician to have it replaced
in accordance with applicable electrical codes.
Failure to comply with these
electrical guidelines may
result in possible death or serious injury, re,
or loss of property.
Printed in USA 3 0213
CAUTION
CAUTION
INSTALLATION
General Information
• For units equipped with a power cord, the cord and plug may be aligned with a recess in the back panel to allow the unit to be pushed closer to the wall. For correct alignment, the wall outlet must be located 4” - 10” above the
oor.
• Floor must be level in area of installation.
Preparing the Space
Make sure the oor under
the unit is level with the
surrounding nished oor. Protect a nished oor with plywood, cardboard or some other
suitable material before moving the unit into place. Failure to do this may result in damage
to the oor.
NOTE: If unit has been laid on its back or sides, place unit upright and allow minimum of 24 hours before connecting to a power source. Failure to follow this procedure may damage the compressor and void warranty.
Installing the Unit
If unit has been laid on its
back or sides, place unit upright and allow minimum of 24 hours before connecting power.
1. With power applied to the unit, check that
the lighting and cooling functions operate properly, then turn off power to the wall outlet and/or circuit breaker.
2. Position the cabinet into place using rollers
when necessary.
NOTE: Proper air ow around the condensing unit is necessary for efcient operation. Never obstruct the air ow in and out of the condensing unit.
3. When cabinet is in place, check installation
with carpenter’s level. When the unit is level front-to-back and side-to-side, accumulated water will drain out of cabinet to evaporator drain.
4. Turn on power to the outlet and/or circuit
breaker.
1. Make sure the space opening is correctly sized for the unit. See Dimension drawings at the back of this manual for correct dimensions.
NOTE: For a cabinet door to open properly, the door must open a minimum of 90°. Use a minimum
3” ller in corner installations to assure a 90°
opening. Allow 24” clearance in front of the unit for full door swing and shelf/drawer pull-out.
2. Check that the following are level and square:
• Front and interior opening
• Installation opening and oor surface
NOTE: The oor under the unit must be at the same level as the surrounding nished oor.
Casters or Legs
Refer to the instructions included with the Casters or Legs Kit.
Electric Condensate Evapaway (Optional)
For installation in areas of high humidity, a 115­volt electric condensate pan can be installed underneath the cabinet to collect and evaporate the condensate from the cabinet evaporator. A 6’ 3-prong plug is included. A separate circuit should be provided for the heater. The kit can be used only on cabinets equipped with 4” minimum legs; it cannot be used on units equipped with platform or base plate kits. Follow instructions supplied with the kit.
Base Plate Installation (Optional)
Once the unit is secured in place, install the base plate brackets to the cabinet bottom in the holes provided. Attach base plate to brackets. Refer to the installation instructions included with the Base Plate Kit.
Printed in USA 4 0213
Sealing Cabinet to Floor
For units without casters or legs, it may be necessary to seal the base of the cabinet to
the oor. This can be accomplished by laying a
bead of silicone sealant between the base of the
cabinet and the oor (Figure 1).
OPERATION
Refrigeration and Temperature Control
The cabinet is equipped with a heavy-duty refrigeration system designed to automatically
maintain a storage temperature of approximately
36° F.
Allow a minimum of 24 hours for ambient temperature product to reach storage temperature.
Draft beer should be stored at a temperature between 32° – 38° F. The most common cause of dispensing problems is improper temperature; beer will foam at warmer temperatures.
Beer will freeze at temperatures lower than 30° F. When beer freezes, the alcohol in the beer may separate and cause the beer to be cloudy with an “off” taste.
The following chart shows how temperature affects beer:
Cabinet
Bead Silicon Sealer (RTV)
Floor
Figure 1. Sealing Cabinet to Floor
Faucet and Dispensing Head Installation
Refer to the instructions included with the Faucet and Dispensing Head Kit.
2. Place the bottle in the desired area for 24 hours. Refrain from opening the unit during the testing period. After 24 hours, check the temperature of the water. Adjust the temperature accordingly using the procedures on this page.
The following factors affect the internal temperature of the unit:
• Temperature setting
• Room temperature where installed
• Number of times the door is opened and closed
• Length of time door is left open
• Style of door installed
• Door gasket seal and condition
• Amount of time the internal light is illuminated
• Installation in direct sunlight or near a heat source
Interior Light
The unit is equipped with an interior LED light in
Checking Product Temperature
1. To accurately check the temperature of product stored in the refrigerated compartment, insert an accurate thermometer into a plastic
unbreakable bottle, partially lled with water.
Tighten bottle cap securely.
Printed in USA 5 0213
the upper front of the unit just inside the door or drawer. The light illuminates when the manual rocker light switch is turned on. The rocker light switch is located behind the LED light on the inside of the frame on either the right or left side (same side as the compressor).
Digital Temperature Control
Figure 1. Digital Temperature Controller
ADJUSTMENTS
Changing Door Swing Direction
NOTE: Changing the door swing direction is not advisable if the door is not equipped with a full length handle. Doing so may result in an undesirable handle position..
Hinge Kits
Part No. 67439R: Right Hinging
Part No. 67439L: Left Hinging
Tools Required
• Large at head screwdriver
Setting the Set Point:
To display the Set point value press the key
when the ‘SET’ label is displayed. The Set point value appears on the display. To change the Set point value, press the and keys within 15
seconds. Press to conrm the modication.
1. Support the door in the open position as shown in Figure 3. Remove the hinge pin.
2. Pull door to the side and then lower the door.
3. Remove top and bottom hinge brackets. Retain screws for later use. See Figure 4.
4. Remove the hole plugs from the top and bottom hinge bracket mounting holes (Figure
4). Place the plugs in the holes on the opposite side made vacant by removing the hinges in step 3.
• Regular Phillips head screwdriver
• Hinge Kit from Perlick
• Plastic putty knife
Procedure
SUPPORT
Pull door to the side then lower door
Remove hinge pin
Figure 4. Hinge Removal
Figure 3. Door Removal
Printed in USA 6 0213
5. Using the screws removed in step 3, install the top and bottom hinge brackets from kit (Figure 5).
Hinge brackets and mounting screws
Hinge brackets and mounting screws
Figure 5. Hinge Installation
6. Remove the top and bottom hinge brackets from the door (Figure 6). Retain the screws for later use.
Front panel
Corner screws need not be removed to remove front panel
Figure 7. Removing Front Panel
8. Insert bearing into door top hinge bracket (Figure 8).
9. Insert V-block into door bottom hinge bracket and attach with e-clip (Figure 8). Note the orientation of the V-block.
Hinge brackets and mounting screws
Figure 6. Door Brackets
7. Remove the front panel from the door assembly by removing the inner mounting screws, 4 per side, from the perimeter of the door assembly (Figure 7). Rotate the front panel 180°. The top becomes the bottom. Reattach using the same screws and mounting holes.
6°
Figure 8. Bearing and V-Block
Printed in USA 7 0213
CAUTION
10. Attach the top and bottom door hinges using screws removed in step 6 (Figure 9).
11. Place lower V-block into lower cabinet hinge with notch parallel to cabinet (Figure 10).
Figure 9. Door Hinges
Figure 10. Installing V-Block
12. Lift door assembly and insert top pin into bearing. Move door toward cabinet and align V-blocks (Figure 11).
13. Insert and tighten lower hinge pin to complete assembly.
Figure 11. Installing Door
Shelving Adjustment
See Figure 12.
Completely empty shelf or drawer before removing.
1. Open the door. Tilt the shelf and remove it from the unit
2. Reposition each bracket separately. Grasp the middle of the bracket, pull the front end up and out, then forward to remove it.
3. Place brackets at desired location and reinstall shelf(s).
Figure 12. Shelf Bracket
Printed in USA 8 0213
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