Perlick PR2D Installation Manual

INSTALLATION AND OPERATION INSTRUCTIONS
CUSTOM PASS-THRU BACK BAR CABINET — SELF CONTAINED AND REMOTE
MODEL NOS.
PS Series PR Series
PS Series
PR Series
IMPORTANT INFORMATION
Fill out the enclosed warranty card and mail to the Perlick Corporation to register the warranty. If the card is not returned, the warranty period will begin from the date the equipment is shipped from the factory.
This manual has been prepared to assist you in the installation of your Cabinet and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
Table of Contents
PREPARING THE CABINET
Specifications......................................................2,3
List of Included Parts.............................................4
Tools Required.......................................................4
Plumbing................................................................4
Electrical................................................................4
Placing the Cabinet ...............................................4
Leveling the Cabinet ..............................................4
Installing Casters and Legs ..................................4
Installing Base Plate..............................................4
Refrigeration and Temperature Control.................5
Cleaning the Cabinet.............................................5
Replacement Parts................................................6
Cleaning Stainless Steel........................................7
Wiring Diagram......................................................8
WARNING: When lifting, the full weight of the cabinet must be supported. Lift from the cabinet base and not from the top. Improper lifting can result in severe damage to the cabinet.
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2028A
Rev. 08.03.04
Installation and Operating Instructions Sizes and Specifications,
12 3/4
[324]
1 21/32
[42]
1 21/32
[42]
26 3/8
[670]
31 1/4
[794]
24
[610]
Ø15/16
[Ø24]
68 [1727] 3 DOOR 44 [1118] 2 DOOR
84 [2134] 3 DOOR 60 [1524] 2 DOOR
20
[508]
TYP.
23 R.
[521]
12 [305]
CONDENSER
HOUSING
3
[76]
22 3/4
[578]
32 13/32
[823]
28 1/2
[724]
3/4 [19]
25 1/2
[647]
25 1/2
[647]
28 1/2
[724]
31 1/4
[794]
26 3/8
[670]
12 3/4
[324]
31 17/32
[801]
34 1/2
[876]
ACCESS
HOLE
DRAIN
LINE
6 5/32 – 7 1/4
[157] – [185]
OPTIONAL
Standard Pass-Thru Back Bar Cabinets – Self Contained
PS2D
PS3D
MODEL NUMBERS
BASE CABINET BLACK PS2DP PS3DP
STAINLESS PS2DS PS3DS
SPECIFICA TIONS
NUMBER OF DOORS (Each Side) 23 CABINET LENGTH INCHES (mm) 60” (1524) 84” (2134) CASE CAPACITY (12oz. Long Neck Bottles) 12.25 20.9 CONDENSING UNIT H.P. AMPS 7 9.1 SHIP WT lbs. (kg) 380 (172) 490 (222) INTERIOR Door sills are 14 gauge stainless steel supported by a 12 gauge angle bracket located inside the floor panel
and running the entire length of the cabinet. Floor pan, walls and ceiling are 20 gauge, type 304 stainless steel. Two vinyl coated shelves with pilaster strips and four interior lights are included.
EXTERIOR Black Model: Front, back and ends are 20 gauge black powder coated steel. Top is 20 gauge galvanize steel.
Bottom is 20 gauge stainless steel. Stainless Models: Front, ends and bottom are 20 gauge stainless steel.
DOORS Handles are black vinyl with chrome ends. Hinges are stainless steel. Choice of door styles are listed below.
(See modifications to base cabinet). Specify the door style by listing the description for each door, starting from left to right on cabinet front, then from left to right on the back. The condensing unit is on the left side of
the front and the right side on the back. Also indicate left or right hinging for the doors. REFRIGERATION R134a capillary tube-type. Adjustable temperature control. Self defrosting. Pull out condensing unit. ELECTRICAL 115V, 60 Hz., 1 phase AC. Furnished with 3-prong, 6 foot rubber cord. Contact Perlick for other voltage/
frequency requirements. PLUMBING Cabinet comes with 25’ of 1⁄2” vinyl tubing for evaporator drain. The tubing exits from the center bottom of
the cabinet through a 15⁄16” Dia. hole in back of the mullion. INSULATION Foamed-in-place polyurethane insulation, 2” wall’s. MODIFICATIONSTO BASE CABINETS • Black powder coated steel exterior Door Finishes
• Stainless steel exterior • Black powder coated steel door • Laminated stainless door
• Unfinished top (Galvanized steel) • Laminated door • Glass door with black frame
• Stainless steel top • Field laminated door • Glass door with stainless frame
• Laminated top • Stainless door • Glass door with laminated frame
OPTIONALACCESSORIES • Laminated end • Legs with baseplate • Beer dispensing kits (3 door only)
• Stainless end • Condensate Evapaway kit
• Adjustable legs • Divided shelving
1
4
1
3
Form No. Z2028A Rev. 08.03.04
Cabinet End View
with Factory Finished Top
Note door height
2
with Factory Top
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
Cabinet End View
with Field Finished Top
Note door height
Top View
Installation and Operating Instructions Sizes and Specifications,
Standard Pass-Thru Back Bar Cabinets – Remote
PR2D
PR3D
MODEL NUMBERS
BASE CABINET BLACK PR2DP PR3DP
STAINLESS PR2DS PR3DS
SPECIFICA TIONS
NUMBER OF DOORS (Each Side) 23 CABINET LENGTH INCHES (mm) 48 (1219) 72 (1829) CASE CAPACITY (12oz. Long Neck Bottles) 12.25 20.9 AMPS .9 .9 BTU/HR 2060 2500 SHIP WT lbs. (kg) 310 (141) 400 (181) INTERIOR Door sills are 14 gauge stainless steel supported by a 12 gauge angle bracket located inside the floor panel
EXTERIOR Black Model: Front, back and ends are 20 gauge black powder coated steel. Top is 20 gauge
DOORS Handles are black vinyl with chrome ends. Hinges are stainless steel. Choice of door styles are listed below.
REFRIGERATION Evaporator can operate with most common refrigerants - exception NH3. ELECTRICAL 115V, 60 Hz., 1 phase AC. Contact Perlick for other voltage/frequency requirements. PLUMBING Cabinet comes with 25’ of 1⁄2” vinyl tubing for evaporator drain. The tubing exits from the center bottom of
INSULATION Foamed-in-place with polyurethane insulation, 2 walls. MODIFICATIONSTO BASE CABINETS Black powder coated steel exterior Door Finishes
OPTIONALACCESSORIES Laminated end Legs with baseplate Beer dispensing kits (3 door only)
and running the entire length of the cabinet. Floor pan, walls and ceiling are 20 gauge, type 304 stainless steel. Two vinyl coated shelves with pilaster strips and four interior lights are included.
galvanized steel. Bottom is 20 gauge stainless steel. Stainless Models: Front and ends are 20 gauge stainless steel.
(See modifications to base cabinet). Specify the door style by listing the description for each door, starting from left to right on cabinet front, then from left to right on the back. The condensing unit is on the left side of the front and the right side on the back. Also indicate left or right hinging for the doors.
the cabinet through a 15⁄16” hole in back of the mullion.
Stainless steel exterior Black powder coated steel door Laminated stainless door
Unfinished top (Galvanized) Laminated door Glass door with black frame
Stainless steel top Field laminated door Glass door with stainless frame
Laminated top Stainless door Glass door with laminated frame
Stainless end Divided shelving
Adjustable legs Condensate Evapaway kit
31 1/4
[794]
Ø15/16
[Ø24]
DRAIN
LINE
Ø2 1/8
[Ø54]
REMOTE ACCESS
24
[610]
20 [508] TYP.
Top View
with Factory Top
12 3/4
[324]
26 3/8
[670]
31 1/4
[794]
INSIDE
32 13/32
[824]
28 1/2
1 21/32
[42]
3/4 [19]
[724]
25 1/2
[647]
12 3/4
[324]
26 3/8
[670]
1 21/32
[42]
Cabinet End View
with Factory Finished Top
Note door height
ACCESS
HOLE
34 1/2
[876]
31 17/32
[801]
28 1/2
25 1/2
[647]
[724]
6 5/32 – 7 1/4
[157] – [185]
OPTIONAL
Cabinet End View
with Field Finished Top
Note door height
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
3
3
[76]
23” R.
72 [1829] 3 DOOR 48 [1219] 2 DOOR
68 [1727] 3 DOOR 44 [1118] 2 DOOR
6 3/16
18 3/4
[476]
[584]
[157]
22 3/4
[578]
Form No. Z2028A
Rev. 08.03.04
General Information – Standard Pass-Thru Back Bar Cabinets
Parts List
(2) Shelves Per Door.
Interior Lights.
Shelf Clips.
Tools Required
#2 Phillips Screwdriver.
10” Crescent Wrench.
3
/8” Nut driver.
9
/16” Allen Wrench.
Power Drill or Driver
(for leg installation)
.
Plumbing
Self-contained models: none required. Condensate evaporates automatically.
Electrical
The cabinet must be connected to a separately fused power source (see electrical specification plate) and grounded in accordance with National and Local Electrical Codes. Caution: Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification plate.
Placing the Cabinet
Push the cabinet into place using rollers when necessary. Important: Proper air flow around the condensing unit is necessary for efficient operation. Never obstruct the air flow in and out of the condensing unit compartment.
Leveling the Cabinet
When the cabinet is in place, check installation with a carpenter’s level. When perfectly level, accumulated water will drain out. Aslight pitch to the drain side will not harm the cabinet. Water may accumulate if cabinet is pitched to the opposite side.
Installing Casters or Legs (Optional)
Attach casters or legs to cabinet bottom in holes provided. Use the supplied hex head self-tapping machine screws.
1
/4”- 20 x 3/4
Installing Base Plate (Optional)
Attach brackets to cabinet bottom in holes provided. Use #10 self-drilling hex sheet metal screws (see separate instructions). When returning cabinet to upright position, be careful not to bend brackets.
Uncrating and Inspection
Remove all crating material before operating. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transportation company. Perlick is not responsible for damage in transit.
Form No. Z2028A Rev. 08.03.04
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
4
Preparing the Cabinet for Use – Standard Pass-Thru Back Bar Cabinets
Refrigeration andTemperature Control
The Back Bar Cabinet is equipped with a heavy­duty refrigeration system designed to automatically maintain a storage temperature of 36-41 degrees F. The control is factory set at 38 degrees F.
To Adjust the Temperature:
The temperature control is inside the cabinet on the right-hand side of the evaporator fan panel assembly. You will need a screwdriver to turn the adjusting screw. Make small adjustments until the desired temperature is achieved.
Cleaning the Cabinet:
Disconnect all power prior to cleaning.
Use a mild detergent and water to clean the
inside and outside of the cabinet.
Inspect and clean the fan, evaporator coil and light channel areas as necessary.
Dry thoroughly.
CAUTION: Never use a scouring pad or abrasive cleaners.
Cleaning the Condenser:
Use a stiff brush to clean the dirt from the front surface of the condenser. Keeping the condenser free from dust and dirt will ensure efficient operation.
CAUTION: Do not bend the fins while brushing the front of the condenser.
Colder Temperatures: Turn the adjusting screw clockwise (to the right)
Warmer Temperatures: Turn the adjusting screw counterclockwise (to the left.)
The condenser fan motor turns off and on with the condensing unit. The evaporator fan motor runs continuously. The fan motors are lifetime lubricated and will require no oiling.
NOTE: Cabinet temperatures lower than 34° will not allow for proper defrosting of the evaporator coil. If defrosting is necessary, turn the control knob to the OFF position until coil is defrosted.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
5
Form No. Z2028A
Rev. 08.03.04
Replacement Parts – Standard Pass-Thru Back Bar Cabinets
MODEL NOS. PS2D PS3D
PR2D PR3D
All Models Serial Numbers Above 500,000
CABINET HINGE
Right hinge set (SS or Lam tops only) 63407R 63407R Left hinge set (SS or Lam tops only) 63407L 63407L Top hinge rail for door cabinet
(Unfinished top) Shelf kit, end compartment 57928 57928 Shelf kit, center compartment N/A 57929 Left or right shelf 62307-2 62307-2 Center shelf N/A 62308-2 Vertical partition 61830-1 61830-1 Shelf clip C15875 C15875 Pilaster strip C19271-1 C19271-1 Magnetic gasket for wood doors 62581A1 62581A1 Magnetic gasket for metal or
glass doors
Self Contained Models Only
Condensing Units
(2 door models)
Condensing unit 1/4 h.p. 115 volt, 60 hz. C22647 N/A Condensing unit Compressor
(model UFI10HBX)
(model FFI10HBX)
Fan motor assembly 215315009 N/A Condenser coil 15352019 N/A Terminal board 219101538 N/A Overload protector MRT20AGK5590 N/A Relay 21351619 N/A Capacitor
Condensing Units
(282-339 MFD. 155V)
(3 & 4 door models)
Condensing unit 1/3 h.p. 115 volt N/A C22646 Condensing unit Compressor
(model UFI12HBX)
(model FFI12HBX)
Fan motor assembly N/A 215315009 Condenser coil N/A 15352019 Terminal board N/A 219101538 Overload protector N/A MRT22AFZ5590 Relay N/A 21351619 Capacitor Grille cover, black Grille cover, SS Grille cover, black Grille cover, SS
(282-339 MFD. 155V)
(
unfinished top only
(
unfinished top only
(
lam or SS tops only
(
lam or SS tops only
) 65088-1 65088-1
) 65088-2 65088-2
) 65087-1 65087-1
) 65087-2 65087-2
Bulb clamp C6634 C6634 Complete coil assembly 62210A1 62210A2 Evaporator fin coil C17511-1 C17511-2 Temperature control C14325 C14325 Wiring harness 61354-1 61354-1 Wiring harness jumper 65051 65051 Fan motor C15239A C15239A
1
5
/2” Dia. fan blade 57699 57699
Fan guard assembly C25395 C25395
Remote Models Only
Coil assembly 62495A 62496A Wiring harness 61362-1 61362-1
*Contact Perlick Milwaukee for complete door replacement. Cabinet serial no. required.
61844-B1 64426-A1
62085-1 62085-1
515301063 N/A 513200314 N/A
13556529 N/A
N/A 515301062 N/A 513200003
N/A 13556532
Form No. Z2028A Rev. 08.03.04
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
6
Cleaning Stainless Steel – Standard Pass-Thru Back Bar Cabinets
Recommended Cleaning Agents
JOB CLEANING AGENT* COMMENTS
Routine Cleaning Soap, ammonia, detergent Apply with sponge or cloth.
Can be used on all finishes.
Fingerprints and smears Areal 20, Lac-O-Nu, Lumin Wash, Provides barrier film to minimize
O’Cedar Cream Polish fingerprints. Can be used on all finishes.
Stubborn stains and Allchem Concentrated Cleaner, Rub lightly, using dry or damp Discolorations Samae, Twinkle, Zud Restoro, cloth in the direction of polish
Grade F or FFF Italian Pumice, lines on the stainless steel. Whiting or Talc, Liquid Nu Steel, Copper’s or Revere Stainless Steel Cleaner, Lumin Cleaner, Sta-Clean, Cameo Copper Cleaner, Allen Polish Highlite, Penny-Brite, Copper Brite
*
Use of propriety names is intended only to indicate a type of cleaner and does not constitute an endorsement. Omission of any proprietary cleaner does not imply its inadequacy. All products should be used in strict accordance with instructions on the package.
NOTE: Do Not Use Steel Wool or Scouring Pads to clean stainless steel.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
7
Form No. Z2028A
Rev. 08.03.04
Wiring Diagram – Standard Pass-Thru Back Bar Cabinets
PR Series
PS Series
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
8
Form No. Z2028A
Rev. 08.03.04
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