Perlick PKBR24 Installation Manual

INSTALLATION AND OPERATION INSTRUCTIONS PERLICK BATCH ROTARY GLASSWASHERS

MODEL NOS.

■■ PKBR24

■■ PKBR24L

■■ PKBR24R

PKBR24L

PKBR24

IMPORTANT INFORMATION

This manual has been prepared to assist you in the operation of the Perlick Batch Rotary Glasswasher.

We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.

We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.

Table of Contents

Warranty Information.........................................2

Specifications.....................................................3

Chemical Specifications

Water Conditioning ..............................................4

Chemical Concentrations.....................................4

Start-Up Procedures

Before Starting the Glasswasher.........................5

Starting the Glasswasher.....................................5

Priming the Chemical System..............................5

Operational Testing..............................................5

Installing Chemical Squeeze Tubes.....................6

Priming the Chemical Pumps ..............................7

Setting the Chemical Controls.............................7

Owners Instructions

Component Identification.....................................8

Instrument Panel..................................................9

Operating the Glasswasher.................................9

Washing Glasses.................................................9

Chemical Control Panel.....................................10

Maintenance and Troubleshooting

End of Day Shutdown........................................11

Deliming .............................................................11

Troubleshooting..................................................11

Machine Operation & Cycle Sequence..............12

Replacement Parts ............................................13

Electrical Connection Diagram ..........................14

Adjusting Chemical Concentrations ...................15

Calibrating the Chemical System.......................15

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069

Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com

Warranty Information

ONE YEAR LIMITED WARRANTY

The Perlick Corporation warrants its glasswasher to be free from defects in material and workmanship, under normal use and operation, for a period of one (1) year from the date of initial start-up or eighteen (18) months from the date of shipment from the

factory, whichever comes first. Perlick

will repair or replace, at our option, during the warranty period, any part that may be defective in material and/or factory workmanship. This warranty is conditioned upon the customer's maintenance and care as outlined in the service manual and the return of the warranty registration card. Warranty repairs will be performed, free of charge, during Perlick's

authorized service agency's normal business hours. Should the customer require after hours service, it is the customer's responsibility for any overtime premium. Machine is warranted only for the initial place of installation. Removal of machine automatically terminates this warranty.

Perlick

shall have no liability under this warranty unless the customer promptly notifies Perlick®or its factory authorized service agent of any alleged defects. All defective parts become the property of

Perlick at Perlick's

and must be returned to Perlick®, or its agent,

expense, within thirty (30) days from the date of the part's replacement. Parts replaced within the warranty carry only the unexpired portions of the machine's warranty. Not covered by this warranty are changes (parts and/or labor) necessitated by or damage resulting from: water conditions, accident, alteration, improper use, abuse, tampering, improper installation or failure to follow operating and maintenance procedures. Examples of the foregoing, but without limitations are:

1) Damage to machine resulting from excessive concentrations of chlorine or deliming acid solutions;

2) Use with utilities other than designated on the glasswasher I.D. plate or owners manual;

3) Improper connection of utility services;

4) Inadequate or excessive water pressure; 5) Leaks caused by faulty installation; 6) Component failures caused by water leaks due to faulty installation; 7) Failure to comply to national and/or local codes; 8) Failure due to deposits resulting from hard water, detergents, chlorines, delimers, or improper maintaining, 9) Resetting breakers or fuse replacement;

10) Adjustments such as thermostats and chemical pump system; 11) Improper opening of utility supply valve; 12) Cleaning drain valves, line strainer, spray nozzles, etc.; 13) Improper installation or malfunction of chemical dispensing equipment supplied by others; 14) Failure to provide regular and/or daily maintenance and cleaning as outlined in this owners manual.

THIS WARRANTY IS LIMITED TO GLASSWASHERS INSTALLED WITHIN THE 48 CONTINENTAL UNITED STATES AND CANADA. IN ALASKA, HAWAII AND ELSEWHERE OUTSIDE THE CONTINENTAL U.S. AND CANADA, THIS WARRANTY IS LIMITED TO REPLACEMENT PARTS ONLY.

THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, MADE BY THE PERLICK CORPORATION FOR ITS GLASSWASHER, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND IN LIEU OF ALL OTHER OBLIGATIONS OR LIABILITY ON THE

PART OF PERLICK

, INCLUDING LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOSS OF PROFITS OR GOODWILL. NO OTHER WARRANTIES ARE AUTHORIZED ON

BEHALF OF PERLICK

RECORD THIS INFORMATION MODEL NO.__________________________________________________ SERIAL NO.._________________________________________________ INSTALLATION DATE:_________________________________________

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

Sizes and Specifications PKBR24 Glasswashers

MODEL NOS. PKBR24 PKBR24L PKBR24R

WASH TANK CAPACITY (gals.) 1 1 1 CYCLE TIME (sec.) 120 120 120 WASH TIME (sec.) 60 60 60 SANITIZER TIME (sec.) 35 35 35 GLASSES WASHED PER

HR. (2

/2” dia.) TANK HEATER (watts) 650 650 650 WASH PUMP CAPACITY (gals./min.) 24 24 24 DRAIN FLOW (gals/cycle) 1.67 1.67 1.67 EXHAUST REQUIREMENT None None None MAXIMUM GLASS HEIGHT 10” 10” 10” SHIP WT lbs. (kg) 225 (103) 225 (103) 225 (103) ELECTRICAL 120 Volt, 60 Hz., single phase AC. 5.4 amps, furnished with 6 foot power cord and standard

3 prong NEMA style 5-15P.

PLUMBING Hot Water Inlet Connection:

flow rate of 4.0 gal/min. Drain: 1 Hookup Kit: Includes water hammer arrestor, stop valve and union.

the Glasswasher with Plumbers Hookup Kit can damage the hot water solenoid valve. Machine failure due to improper installation is not covered by Perlick’s warranty.

WATER HARDNESS Water containing more than 15 GPG will require a water softener.

caused by hard water are not covered under Perlick’s warranty. DETERGENT, SANITIZER and Detergent: Aheavy-duty liquid warewashing detergent containing water conditioners. RINSE AID Chlorine Sanitizer:Any EPAregistered chlorine can be used. The EP Amarking can be found on

the container label. Rinse Aid: A low-foaming warewashing rinse aid containing water conditioners.

Note: To ensure maximum glasswasher performance. It is important to select the appropriate

detergent and rinse aid for specific water conditions. These chemicals can be purchased from a

local chemical supplier or food service distributor.

OPTIONALACCESSORIES • Low Sanitizer shut down kit - #61945 • Glass Rack - #50470-2

All plumbing and chemical lines must be routed so that the glasswasher can be pulled out for service.

720 720 720

/2” NPTM. Incoming Hot Water: 130–140° F, at 30-60 psi with a

/4 IPS PVCsocket connection to include an air gap. Plumbers

Important: Failure to install

Caution: Parts

failure

HOT W ATER INLET

1/2” [13] MALE N.P.T.

(L.H. UNITS)

HOT W ATER

INLET 1/2” [13]

MALE N.P.T.

(R.H. & STD.

UNITS)

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

HOT W ATER

INLET 1/2” [13]

MALE N.P.T.

(L.H. UNITS)

HOT W ATER

INLET 1/2” [13]

MALE N.P.T.

(R.H. & STD.

UNITS)

Chemical Specifications

Water Conditioning

■ If the water you will use in the glasswasher is too hard, the glasswasher will not clean and sanitize glasses properly. Water contains dissolved calcium/lime which makes water "hard." Water can be conditioned mechanically by using a water softener or chemically by using a detergent and rinse aid which contains water conditioners. If the water you will use in the glasswasher is not properly conditioned, the glasswasher will:

■ Require frequent deliming,

■ Cost more to operate (higher chemical usage),

■ Shorten machine life.

Water Hardness Type of Water

GPG (Grains Per Gallon) Treatment required

0 - 5 GPG Chemicals containing

Low water conditioners

6 - 10 GPG Chemicals containing

Medium water conditioners

11 - 15 GPG Chemicals containing

High water conditioners

Chemical Specifications

DETERGENT:

Heavy-duty, liquid warewashing detergent with water conditioners.

SANITIZER (CHLORINE):

EPA registered, non-foaming liquid chlorine.

RINSE ADDITIVE:

Low-foaming, warewashing rinse additive.

Chemical Concentrations

DETERGENT

Start the glasswasher and wait for 30 seconds into the wash cycle. Then stop the machine; take a sample and test for active alkalinity. It should be 250 ppm. +10%.

SANITIZER

Run the glasswasher through a complete cycle. Take a sample and test it for chlorine concentration. It should be 50 ppm. minimum.

RINSE ADDITIVE

There is no minimum concentration. Visually check the glassware for satisfactory wetting.

15 GPG Plus Water softener required

and chemicals containing Low water conditioners

Water with more than 15 GPG will require a water softener. It cannot be conditioned economically with chemicals. Failure of parts caused by hard water are not covered under the warranty.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

START UP PROCEDURES

IMPORTANT

When an indicated function does not occur, corrections MUST be made before proceeding. No steps in a procedure should be ignored or omitted.

BEFORE STARTING THE GLASSWASHER

CHECK TO DETERMINE IF...

■ Water and Power are ON to glasswasher.

■ Chemical System Power Switch is ON.

■ Chemicals (detergent, sanitizer, and rinse

aid) have been purchased and are on site for use.

■ Chemical line drop tubes are in appropriate containers:

■ RED line into the detergent container.

■ WHITE line into the sanitizer container.

■ BLUE line into the rinse additive

container.

REMOVE...

■ All protective paper from the front of machine.

■ Shipping block from under the lower spray arm.

INSTALL...

■ Both glass racks onto the divider.

PRIMING THE CHEMICAL SYSTEM

The chemical system prime buttons are located in the chemical control panel. Each of the three chemical systems must be primed separately.

■ Press the prime button until the chemical is observed in the flow indicator window.

■ Continue to press the prime button for an additional 15 seconds to complete the priming.

■ Repeat procedure until all three systems have been primed.

OPERA TIONAL TESTING

PRESS

■ Wash switch to run the glasswasher through a complete cycle.

CHECK

■ That only the power and washing lights are illuminated while the machine is washing.

■ That only the power and cycle complete lights are illuminated when cycle is finished.

■ That the cycle complete light goes out when divider is rotated.

STARTING THE GLASSWASHER

PLACE...

■ Power/drain (on-off drain) switch to ON.

CHECK...

■ Water level inside the tank (Level should be at top of overflow tube.)

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

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