Perlick NR40 Service Manual

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Page 1

INSTALLATION AND OPERATION INSTRUCTIONS

CUSTOM NARROW DOOR BACK BAR CABINETS  SELF CONTAINED AND REMOTE

MODELS

NR Series NS Series

NS52

IMPORTANT INFORMATION

To register your product, visit our web site at (www.perlick.com). Click on “Commercial”, then “Service”. You will see the link to “Warranty Registration Form”. You must complete and submit this form or the installation date will revert back to the ship date.

This manual has been prepared to assist you in the installation of your cabinet and to acquaint you with its operation and maintenance.

We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.

We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.

WARNING: When lifting, the full weight of the cabinet must be supported. Lift from the cabinet base and not from the top. Improper lifting can result in severe damage to the cabinet.

NR40

NR60NS72

Table of Contents

PREPARING THE CABINET

List of Included Parts ...............................................................2

Tools Required ............................................................................2

Plumbing ......................................................................................2

Electrical .......................................................................................2

Uncrating and Inspection ...................................................... 2

Placing the Cabinet ..................................................................2

Leveling the Cabinet ................................................................2

Installing Casters or Legs .......................................................2

Installing the Base Plates ........................................................ 2

Refrigeration and Temperature Control ............................ 3

Cleaning the Cabinet ............................................................... 3

Cleaning the Condenser .........................................................3

Stainless Steel Care Guide .................................................. 4/5

Replacement Parts ....................................................................6

Reversing Door Swing ............................................................. 7

Wiring Diagram (NS Series) ................................................... 8

Wiring Diagram (NR Series) ...................................................9

Form No. Z2285

Rev. 10.05.10

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414.353.7060 • Fax 414.353.7069

Toll Free 800.558.5592 • E-Mail perlick@perlick.com • www.perlick.com

Systems and Products for the Food Service and Beverage Industries Since 1917

Page 2

GENERAL INFORMATION – Narrow Door Back Bar Cabinets

Parts List

• (3) Shelves per door (one may be used as a oor rack)

• Door lock keys

• Shelf clips

Tools Required

• #2 Phillips Screwdriver

• 3/8” Nut Driver

• Power Drill or Driver (for leg or caster installation)

Plumbing

Condensate from the cooling coil is automatically evaporated from the condensate pan located in the condensing unit housing. Each unit is also equipped with a oor drain located in the right rear corner of the cabinet. The drain can be plumbed to an external oor drain by connecting to the 3/4” NPT thread out the side or the 1” NPS thread out the bottom. Both drains ports come plugged from the factory and can be removed if needed.

NOTE: Remote units require evaporator condensate to be plumbed to an external drain.

Electrical

Placing the Cabinet

Push the cabinet into place using rollers when necessary. IMPORTANT: Proper air ow around the condensing unit is necessary for ecient operation. Never obstruct the air ow in and out of the condensing unit.

For sanitation purposes, it may be necessary to seal the base of the cabinet to the oor. This can be accomplished by laying a bead of silicone sealant between the base of the cabinet and the oor as shown by the gure below:

Leveling the Cabinet

When the cabinet is in place, check installation with carpenter’s level. When level front to back and left to right, accumulated water will drain out of the cabinet.

The cabinet must be connected to a separately fused power source (see electrical specification plate) and grounded in accordance with National and Local Electrical Codes. Caution: Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification plate.

Uncrating and Inspection

Remove all crating material before operating. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transportation company. Perlick is not responsible for damage in transit.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice

Form No. Z2285 Rev. 10.05.10

Installing Casters or Legs (optional)

Attach casters or legs to cabinet bottom in holes provided. Use the supplied 1/4”-20 x 3/4” hex head self-tapping machine screws.

Installing Base Plates (optional)

Attach brackets to cabinet bottom in holes provided. Attach base plate to brackets (see separate instructions, provided with kit). When returning cabinet to upright position, be careful not to bend brackets.

WARNING! To avoid compressor damage, after running cabinet in an upright position, let unit stand for 24 hours before plugging in and running the unit.

Page 3

GENERAL INFORMATION – Narrow Door Back Bar Cabinets

Refrigeration and Temperature Control

Self-contained units are equipped with a heavy-duty refrigeration system that is factory set to maintain a product storage temperature of approximately 38° F.

Adjusting the Temperature

The temperature control is inside the cabinet on the left-hand side of the evaporator fan panel assembly. You will need a screwdriver to turn the adjusting screw. Make small adjustments until the desired temperature is achieved.

Colder Temperatures:

Turn the adjusting screw clockwise (to the right)

Warmer Temperatures:

Turn the adjusting screw counterclockwise (to the left).

Temperature Control ‘OFF’:

Turn the adjusting screw completely counterclockwise to the ‘O’ position until a click is noted.

Cleaning the Cabinet

Use a mild detergent and water to clean the inside and outside of the cabinet. Dry thoroughly. Never use a scouring pad or abrasive cleanser. See the Stainless Steel care guide on pages 4 and 5 for more information on proper care of stainless steel.

NOTE: An industrial strength, commercial cleaner can be used to clean the outside of painted cabinets.

Cleaning the Condenser

The condenser (located behind the front grille cover) should be inspected every 30 days and cleaned, if necessary. Use a long handled, sti brush or vacuum to clean the dirt from the front surface of the condenser. Keeping the condenser free from dust and dirt will ensure ecient operation.

CAUTION: Do not bend the ns while brushing the front of the condenser.

The condenser fan motor turns o and on with the compressor. The evaporator fan motor is on all the time.

CAUTION: Cabinet temperatures lower than 34° F will not allow for proper defrosting of the evaporator coil. If defrosting is necessary, turn the control knob to the OFF position until coil is defrosted.

Failure to keep the condenser clean will cause a loss in condensing unit eciency.

Specications

For complete specications, please visit our website at www.perlick.com.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice

Form No. Z2285

Rev. 10.05.10

Page 4

STAINLESS STEEL

CARE AND CLEANING REFERENCE GUIDE

Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms combine with oxygen.

Stainless steels are “passive” metals because they contain other metals like chromium, nickel and manganese that stabilize the atoms. Chromium provides an invisible passive lm that covers the steels surface acting as a shield against corrosion. As long as the lm is intact and not contaminated, the metal is passive and stainless. If the passive lm of stainless steel has been broken, equipment starts to corrode. At its end, it rusts.

ENEMIES OF STAINLESS STEEL

There are three basic things which can break down stainless steel’s passive layer and allow corrosion to occur:

1. Mechanical abrasion

2. Deposits and water

3. Chlorides

Mechanical Abrasion refers to the things that will scratch a steel surface. Steel pads, wire brushes and scrapers are prime examples.

Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard

or soft water. Hard water may leave spots. When allowed to sit, these deposits will break down the passive layer and rust stainless steel. Other deposits from food preparation must be promptly removed with an appropriate cleaning agent.

Chlorides are found nearly everywhere. They are in water, food and table salt. Household and industrial cleaners are the worst oenders.

PREVENTING STAINLESS STEEL RUST

Use the proper tools Use non-abrasive tools to clean stainless steel products. Soft cloths and plastic scouring pads will not harm the steel’s passive layer.

Clean with polish lines Some stainless steels comes with visible polishing lines or “grain”. When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and do not use a circular motion. Polish in a consistent straight pattern.

Use alkaline, alkaline chlorinated or non-chloride containing cleaners While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice on non-chloride cleaners. If you are not sure of chloride content in the cleaner being used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salt; it also can attack stainless steel and cause pitting and rusting.

Keep your food equipment clean Use alkaline, alkaline chlorinated or non-chloride cleaners at reccommended strength. Clean frequently to avoid build-up of hard, stubborn stains. The single most likely cause of damage is chlorides in the water. Remember, adding heat to cleaners that contain chlorides dramatically increases their caustic eect on stainless steel.

Rinse, rinse, rinse! If chlorinated cleaners are used, immediately rinse and wipe equipment and supplies dry. The sooner you wipe o standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to air dry; oxygen helps maintain the stainless steel’s passive lm.

NEVER use hydrochloric acid (muriatic acid) on stainless steel!

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice

Form No. Z2285 Rev. 10.05.10

Page 5

RECOMMENDED CLEANERS FOR SPECIFIC SITUATIONS

Routine cleaning: Use soap, ammonia or detergent and water. Sponge the surface with a cloth, then rinse with clear water and wipe dry.

Smears and ngerprints: Use Signature Cleaning Polish, Arcal 20, Lac-O-Nu, Lumin Wash, O’Cedar Cream Polish or Stainless Shine. Rub the surface with a cloth as directed on the package.

Stubborn spots, stains and other light discolorations: Use Allchem Concentrated Cleaner Samae, Twinkle, Camaeo Copper Cleaners, Grade FFF Italian Pumice Whiting, Steel Bright, Lumin Cleaner, Zud, Restoro, Sta-Clean, Highlite Cooper’s Stainless Steel Cleaner or Revere Stainless Steel Cleaner. Apply with a damp sponge or cloth. Then rinse with clear water and wipe dry. Or... You can also use Household cleansers such as Old Dutch, Lighthouse, Sunbrite, Wyandotte, Bab-O, Gold Dust, Sapolio, Bon Ami or Comet. For these household cleansers, rub with a damp cloth. They may contain chlorine bleaches, so rinse thoroughly after use and wipe dry. Or... You can also use Liquid NuSteel or Dubois Temp. For these products, rub the surface with a dry cloth using only a small amount of cleanser. Rinse with water and dry.

Heat tint or heavy discoloration: Use Penny-Brite, Copper Brite, Paste Nu-Steel, Dubois Temp or Tarnite and rub onto surface with a dry cloth. Or... You can also use Bar Keepers Friend, Revere Stainless Steel Cleaner, Allen Polish, Steel Bright, Wyandotte, Bab-O or Zud. For these cleansers, apply with a damp sponge or cloth, rinse thoroughly and wipe dry.

Tenacious deposits, rust discoloration, industrial atomspheric stains: Use Oakite No. 33 Dilac, Texo NY, Flash-Klenz, Caddy Cleaner, Turco Scale 4368 or Permag 57. Swab and soak with a clean cloth. Let stand for 15 minutes or more according to directions on package. Then rinse and wipe dry.

Rust discoloration or corrosion caused by cleaning agents containing hydrochloric (muriatic) acid or chlorine bleach: Use 3M Scotch Bright Pad, type A Grade “Fine”. Clean o the surface soil using cleaning methods above. Then rub discolored or corroded areas lightly with dry pad.

Note: Use of proprietary names is intended to indicate a type of cleaner and does not constitute an endorsement. Omission of any proprietary cleaner does not imply its inadequacy. All products should be used in strict accordance with instructions on the package.

Source: Packer Engineering, Naperville, IL (independent testing laboratory).

REMEMBER...

Use non-chlorinated cleaners with a soft cloth and RINSE, RINSE, RINSE to maintain the natural qualities of your stainless steel equipment!

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice

Form No. Z2285

Rev. 10.05.10

Page 6

GENERAL INFORMATION – Narrow Door Back Bar Cabinets

MODELS NS52 NR40 NS72 NR60

Condensing unit 115 volt, 60 hz.

Condensing Unit

Compressor

Condensor Fan Motor Assembly

Condenser Coil

Terminal Board

Overload Protector

Relay

Capacitor

Evaporator Coil

Evaporator Coil Assembly

Liquid & Suction Line

Fan Blade

Evaporator Fan Motor

Evaporator Fan Guard

Temperature Control

Bulb Clamp

Wire Harness, Compressor Bottom

Wire Harness, Evapor ator

Wire Harness, Light jumper

Wire Harness, Mullion Heater

Light Bulb

Light Bulb Guard

Light Socket

Light Switch

Lock

Spacer, Lock

Lock Rail

Grille Rail

Condensate Pan

Condensing Housing End Panel

Grille

Condenser Housing Back

Evaporator, Liquid & Suction Line Cover

Evaporator Pan

Door Handle

Door Gasket

Cabinet Hinge Group Left

Cabinet Hinge Group Right

Hinge Pin

Left or Right End Shelf - Flat

Center Shelf - Flat

Left or Right End Shelf Divided

Center Shelf - Divded

Plaster Strip

Shelf Clips (bag of 12)

*Replacement Door

C22647 N/A C22646 N/A

515301063 N/A 515301062 N/A

513200314 N/A 513200003 N/A

515315009 N/A 515315009 N/A

15352019 N/A 15352019 N/A

519100088 N/A 519100088 N/A

US-PB10HBX1 N/A US-PB12HBX1 N/A

C17511-1EP C17511-1EP C17511-2EP C17511-2EP

65644-1 69197-1,(2),(3) 65644-2 65627-1,(2),(3)

65084 N/A 65085 N/A

57699 57699 57699 57699

C15239A C15239A C15239A C15239A

65557 65557 65557 65557

61283 N/A 61283 N/A

C6634 N/A C6634 N/A

65560 N/A 65560 N/A

65561 65561 65561 65561

65538 65538 65539 65539

65571 65571 65572 65572

63821 63821 63821 63821

65525 65525 65525 65525

63484 63484 63484 63484

65535 65535 65535 65535

63762 63762 63762 63762

63761-1 63761-1 63761-1 63761-1

65432-20SS or 65432-20 65432-20SS or 65432-20 65432-20SS or 65432-20 65432-20SS or 65432-20

65432-12SS or 65432-12 N/A 65432-12SS or 65432-12 N/A

65565-1 N/A 65565-1 N/A

66215-1SS N/A 66215-1SS N/A

RG-NL2 N/A RG-NL2 N/A

65435-12SS N/A 65435-12SS N/A

65606L-1 or 65606R-1 65606L-1 65576-4L 65576-4L

66311-1 66311-1 65526-2 65526-2

Several Options - Contact Factory

66237-5 66237-5 66237-5 66237-5

66264L 66264L 66264L 66264L

66264R 66264R 66264R 66264R

63679-1 63679-1 63679-1 63679-1

66355 66355 66355 66355

N/A N/A 66356 66356

66398-1 66398-1 66398-1 66398-1

N/A N/A 66399-1 66399-1

C19271-1 C19271-1 C19271-1 C19271-1

63019-3 63019-3 63019-3 63019-3

RND-NL2 RND-NL2 RND-NL2 RND-NL2

*Contact Perlick Milwaukee for complete door replacement. Cabinet serial no. required.

Form No. Z2285 Rev. 10.05.10

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice

Page 7

REVERSING DOOR HINGE – Narrow Door Back Bar Cabinets

Bottom Hinge Bracket

Tools Required

• #3 Phillips Screwdriver.

• 1/16” Allen Wrench.

• Flathead Screwdriver

Right Hinged Door

(as shipped from factory)

Handle Styles

65305-1

65609-2

C31409-1

Not Reversible

65189

Operations to Perform on Cabinet

STEP 1:

Remove bottom hinge pin from assembly.

STEP 2:

Carefully lift and tilt out door assembly from the unit and set aside.

STEP 3:

Remove lock rail from cabinet, requires removal of four screws.

STEP 8:

Re-assemble hinge brackets to unit. Bottom right bracket is assembled as the top left bracket. Top right bracket is

assembled as the bottom left bracket.

STEP 9:

Re-insert top hinge pin.

STEP 10:

Re-assemble lock rail from STEP #3

Bottom Hinge Bracket

Top Hinge Bracket

Operations to Perform on Door

STEP 11:

Remove bottom door hinge bracket from door assembly and remove door hinge bushing from bracket. Re-assemble door hinge bracket to previous position,

without bushing.

STEP 12:

Remove top door hinge bracket from door assembly and assemble door hinge bushing from STEP 11 to bracket. Re-assemble door hinge bracket to previous position with bushing attached.

STEP 4:

Remove top hinge pin. Remove top and bottom hinge brackets from the unit.

STEP 5:

Remove hinge bushing from bottom hinge bracket and assemble to top hinge bracket.

STEP 6:

Taking care not to scratch the surface, remove hole plugs from

the left hinge holes.

STEP 7:

Insert hole plugs into vacant right hinge holes.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice

Remove these screws

Step #6

Step #7

STEP 13:

Door with full length SS handle:

There is no need to remove door handle. It will be positioned correctly when door is reversed.

Door with SS pull tab or handle with wrap- around bracket:

Remove the two screws mounting the handle and reposition to appropriate location on the opposite side of the door.

STEP 14:

Remove lock retainer and install on opposite end of door.

STEP 15:

What was the door top is now the door bottom. Carefully lift the door onto the hinge brackets of the cabinet. The two hinge bushings should meet. Reinsert the bottom hinge pin to complete the door switching operation.

Form No. Z2285

Rev. 10.05.10

Page 8