Perlick FR48 Installation Manual

READ AND SAVE THESE INSTRUCTIONS

INSTALLATION &

OPERATING MANUAL

PN 99505

SELF-SERVICE REFRIGERATED FLORAL MERCHANDISERS with OPTIONAL WATERING SYSTEM

Standard Depth

(Non-Extended) Case

Without

Optional Watering System

Models: FR48 50”L* x 40”D x 83 3/4”H** FR72 74”L* x 40”D x 83 3/4”H** FR72ED 74”L* x 46 1/4”D x 83 3/4”H** FR96 94 5/8”L* x 40”D x 83 3/4”H**

FR144ED 146”L* x 46 1/4”D x 84 3/4”H**

*With 1” End Panels.

**Height increases to 99 3/4” if unit is self-contained.

FR96ED 94 5/8”L* x 46 1/4”D x 83 3/4”H**

888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

Standard Depth

(Non-Extended) Case

With Optional Watering System

I:\Oper Manuals - PUB\Allure\FR[L]_FR[L]ED_99505.pub

Rev H Date: 10.16.2009

TABLE OF CONTENTS

OVERVIEW AND WARNINGS ……………...…………………..…….……………………………

INSTALLATION ………………………………………………………………………………………..

START-UP AND OPERATION (STANDARD SYSTEM) …………………………………………

START-UP AND OPERATION (WATERING SYSTEM) …………………………………………

MAINTENANCE FUNDAMENTALS: HONEYCOMB / EVAPORATOR COIL FANS ACCESS

MAINTENANCE FUNDAMENTALS: LIGHTS (FLUORESCENT vs. LED) …..…..…………….

MAINTENANCE FUNDAMENTALS: REFRIG. TXV VALVE / WATER SUPPLY VALVE …….

MAIN TUB DRAIN ACCESS (OPTIONAL WATERING SYSTEMS ONLY) .……………………

SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE ...…..……

TROUBLESHOOTING ……..….……………………………………………….………….…………

ILLUSTRATED PARTS BREAKDOWN (WATERING SYSTEM UNITS ONLY) ..……………..

CLEANING SCHEDULE ..……………………………………………...……………………………

CAREL® TEMPERATURE CONTROLLER ……………………………………………………….

A419 CONTROLLER OPERATION ……………………………………………………………….. A419 CONTROLLER CHANGING SET POINTS ………………………………………………… A419 CONTROLLER FAULT CODES …...…………………………………………………...……

A419 TOUCHPAD LOCKING …………………………………...……………………………….....

A419 CONTROLLER TROUBLESHOOTING .…………………………………………………….

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ………..

4-9

17-18

21-23

24 25 26 27 28

OVERVIEW AND WARNINGS

OVERVIEW

• The Structural Concepts Allure self-service cases are designed to merchandise products at

41° F product temperature.

• These cases should be installed and operated according to the following instructions to

insure proper performance.

• This unit is designed for the display of products in ambient store conditions where

temperatures and humidity are maintained at a maximum of 75° F and 55% relative humidity.

WARNING

ELECTRICAL

HAZARD

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP HANDS

CLEAR

WARNING

Risk of Electric Shock.

Disconnect Power Before Servicing Unit

WARNING

More Than One Source of Electrical Supply.

Disconnect All Sources Before Servicing.

Employed with units that have separate circuits.

WARNING

Hazardous Moving Parts.

Do Not Operate unit with covers removed.

Fan blades may be exposed when deck panel is removed. Disconnect

power before removing deck panel.

INSTALLATION

1. Remove Unit From Skid

Caution

: Case must always remain supported

or center of gravity will allow case to fall. Slide

unit to rear of skid and tip backward off skid.

Support

Slide Skid Out

Case to be repositioned with pallet truck from front or rear. Front access requires removal of the lower panel. Blocking may be necessary to obtain adequate height.

3. Before Securing Multiple Units Together

Lay a generous bead of butyl rubber caulk (manufacture provided) along the edge of tub.

• See the following figure.

• Area to be caulked is shown as a dark line around tub.

• Caulking the tub prevents air from escaping through

seams between cases which cause condensation problems as well as reduced refrigeration efficiency.

• Caulking also prevents water from seeping between

the cases to the floor.

2. Transporting Case

Remove front toe-kick and position pallet truck in

front center of case being careful to avoid drainage and electrical fittings.

Note

: Illustration below may not reflect every

feature or option of your particular case.

Toe-Kick

4. Position and Level Units

Position Units. Level unit with shims (3” x 3” x

1/16” provided by the manufacture.

Caulk

Line

Drain

Level Units

INSTALLATION, CONTINUED

4. Bolting Multiple Units Together

Bolt units together at holes indicated at right.

Access bolt holes at 5 locations

• Use SCC-provided 1/4-20 x 2.50” bolts.

• Bolt holes 1 & 2 are on tabs.

• Remove decks to access bolt holes 3 thru 5.

Diffuser panel Knockouts

5. Front Panel Joiner Covers

Note: A toe-kick gap cover is provided when two cases with an end panel in-between them are bolted together.

• Remove front toe-kicks and position cover

between toe-kicks and case.

Cover

Decking

Caulking

Above illustration may not reflect every

feature or option of your particular case.

Mirrors

Note: The next page provides

Case

Cover

Toe-Kicks

Case

Drain Connections for both

Standard Cases AND Cases

with Optional Watering

Systems.

INSTALLATION, CONTINUED

6. Drain Connections - Standard System Self Contained

Self-Contained systems:

• The electrical stub up connection is pro-

vided on the refrigeration assembly on top of case.

• Refrigeration quick disconnect connections

are provided at case rear at top of case.

• A 1/2” flex reinforced hose is provided to

evacuate condenser water from condensate pump pan to an evaporator pan placed on the top of case.

• A 1 1/2” male PVC drain connection is pro-

vided for condensate drainage. It is at the center of the base for cases FR72 & FR96.

7. Drain Connections - Watering System Units

• A 1 1/2” male PVC drain connection is

provided for condensate at center base.

• A 2” male PVC drain connection is provided

for the troughs at the left base.

Quick Disconnects

Transfer

Hose

Note: Above (and below) illustrations may

not reflect exact case specifications.

Electrical Stub

Evaporator Pan

Troughs Drain

Condensate Drain

Important! For Proper Drain

Operation, Each Drain Is

To Be Piped Independently.

Do Not “TEE” Drains Together!

Transfer

Hose

FR72/96 Typical

Condensate

Pump & Pan

Condensate

Drain

INSTALLATION, CONTINUED

8. Remote Refrigeration Case Connections

Note: Standard single phase connections are

required and should be performed by a certified electrician.

• Refrigeration system.

Refrigeration stub up connections are provided on the rear side at either the top or base of case per customer request.

• Water System

A 3/4” female connection is provided for the supply watering system on the rear side at the top of case.

• Electrical system

A 120 volt electrical stub up connection is provided on the rear side at either the top or base of case per customer request.

9. Adding Refrigeration Condenser

Using a forklift or other suitable lifting device, place refrigeration unit atop case.

Note: Base of refrigeration unit is designed to

accommodate forklift forks.

Fork Locations

Water Stub Up

Quick Disconnects

Electrical Stub Up

10. Refrigeration Connections

Note: Assembly or disassembly and servic-

ing to be accomplished by licensed refrigeration contractor.

1. Connect the refrigerant quick disconnect connections that are on the rear side at the top of case.

2. Secure the refrigeration unit with the pro-

vide No. 10 self drilling screws after connecting quick disconnects. Starter

holes are located at each corner of condenser base.

3. Connect the light ballast and heating element receptacle to the case plug.

4. Connect the thermostat receptacle of compressor to case plug.

INSTALLATION, CONTINUED

11. Water Connections

Water connections are accessed from the top of the unit.

• A 3/4” female connection is provided for the supply watering system on the rear side at the top of

case.

• Check fitting, under pressure, for leakage prior to installing either front toe kick or rear grill.

12. Electrical Connection

Note: Standard single phase connections are required and are to be performed by certified electrician.

• A 220 volt electrical stub up connection is provided on the refrigeration assembly.

• Remove screws from 4X4 box provided for field hook up.

Light Ballast and Heating

Element Receptacle

Compressor Power

Receptacle

Thermostat Receptacle

INSTALLATION, CONTINUED

Access and Connections Self-Contained refrigeration with power cord.

• For your safety, equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

• Plug cord into certified electrical outlet w/ground.

Self-Contained refrigeration without power cord. Note: Standard single phase connections required

and are to be performed by certified electrician.

• A 220 volt electrical stub up connection is provided on the refrigeration assembly.

• Remove screws from 4X4 box provided for field hook up.

• Leads are labeled for identification.

Temperature Settings

• The case temperature Set Point is set at the factory, as determined by the case size and sensor probe location.

• The temperature is controlled by a thermostat.

• If a temperature setting change is required, refer

to the Temperature Controller section of this manual for instructions on changing set point.

Remote Refrigeration Systems.

Note: Servicing to be accomplished by

refrigeration contractor.

• Refrigeration stub up connections are provided on the rear side at either the top or base of case per customer request.

Water System

• A 3/4” female connection is provided for supply watering system on rear side at the top of case.

• Check fitting, under pressure, for leakage prior to installing either front toe kick or rear grill.

Condensation Drain Connection

• The condensate drain exits the base of tub assembly.

• Removing rear grille will expose access to the drain connections. See Drain Access in

Refrigeration & Watering Fundamentals section.

Electrical Leads

• Note: Standard single phase connections are

required and must be performed by a certified electrician.

• 120 volt electrical stub up connections are provided on the rear side at either the top or base of

case per customer request.

Water Stub Up

Quick Disconnects

Electrical Stub Up

Note: Illustration

may not reflect

exact case

specifications.

Drain Connections

• A 1 1/2” male PVC drain connection is provided for condensate at the center base.

• A 2” male PVC drain connection is provided for the troughs at the left base.

Trough Drain

Condensate Drain

Important! For Proper Drain

Operation, Each Drain Is

To Be Piped Independently.

Do Not “TEE” Drains Together!

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