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F24SB

Perlick F24NB, F24N, F24S, F24SB, F24NS Installation And Operation Instructions Manual

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INSTALLATION AND OPERATION INSTRUCTIONS
SINGLE DOOR FREEZER
MODEL NOS.
F24N F24S
Finished Stainless Steel Top
F24S
IMPORTANT INFORMATION
This manual has been prepared to assist you in the installation of your Single Door Freezer and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If, however service is required, call Perlick at 1-800-777-7267 or your dealer who can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
IMPORTANT WARRANTY INFORMATION
To register your product, visit our web site at (www.perlick.com). Click on “Commercial”, then “Service”. You will see the link to “Warranty Registration Form”. You must complete and submit this form or the installation date will revert back to the ship Date.
Non-Finished Top
F24N
Table of Contents
Cabinet Specifications .........................................2
Installing
Uncrating and Inspection ...............................
Plumbing ........................................................ 3
Electrical ......................................................... 3
Placing The Cabinet ....................................... 3
Installing Casters or Legs ...............................
Anti-Tip ........................................................... 3
Sealing the Floor ............................................ 3
Defrost System ..................................................... 4
Temperature Control ............................................. 4
Cleaning the Condenser ...................................... 4
Cleaning the Cabinet ............................................ 4
Cleaning Stainless Steel/Avoiding Corrosion ....4/5
Wiring Diagram ..................................................... 5
Replacement Parts ............................................ 6/7
Reversing the Door .............................................. 8
3
3
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2255
Rev. 01.04.09
Sizes and Specifications
24”
[610]
8” [203]
8” [203]
8 7/16” [214]
34 1/2”
[887]
3 11/16”
[92]
30 9/16”
[776]
29 1/4”
[743]
NON-FINISHED
TOP
FINISHED
STAINLESS
TOP
5 9/16”
[141]
18 1/2”
[470]
24 1/4”
[615]
47 1/8”
[1197]
11 3/4”
[470]
20”
[508]
180n
DOOR SWING
Single Door Freezer
MODEL NOS. F24NB F24SB F24NS F24SS
CABINET Length 24” (610) 24” (610) DIMENSIONS Depth 24 1⁄4” (615) 24 1⁄4” (615) (mm) Height 34 INTERIOR CU. FT. (
m3) 4.9 (0.14) 4.9 (0.14) GLASS CAPACITY* 86 86 CONDENSING UNIT H.P. 1/5 HP 1/5HP RUNNING LOAD –AMPS 2.0 2.0 Ship Wt. Lbs. (kg.) 145 (54) 145 (54) INTERIOR
Both models: Interior liner is stainless steel. Includes two adjustable vinyl coated shelves plus a bottom rack. EXTERIOR: Back, top and sides are Galvanized steel. Top and sides are stainless steel. Back is galvanized steel. Both models: Front is stainless steel. Doors: Either black vinyl CRS or stainless steel. Bottom: galvanized steel with stainless grille. REFRIGERATION R-134A capillary tube-type. with hermetic condensing unit. Front access for condenser and cleaning. ELECTRICAL 115V, 60Hz., 1 phase . Furnished with 3-prong, 6 foot rubber plug in cord. PLUMBING None required. Moisture drains to self evaporating condensate pan in machinery compartment. INSULATION 2” foamed-in-place polyurethane insulation. TEMPERATURE RANGE Adjustable from -10° to +10° F (-23° to-12° C). VENTILATION Front vented. DEFROST SYSTEM Solid state, push button defrost system, manually initiated at end of each day, automatically terminates after six hours. Hot gas automatic defrost every 4 hours for approximately 20 minutes (time/temperature terminated). OPTIONAL • Set of 4 casters (3 ACCESSORIES & • Set of 4 adjustable legs (6” - 7
* Capacity calculations based on use of 3” diameter glasses on standard shelving.
1
⁄2” (887) 34 1⁄2” (887)
3
⁄4” high) P/N 65426.
1
⁄4” high) P/N 65423.
TopView Front View End View
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
2
Form No. Z2255
Rev. 01.04.09
Preparing the Cabinet – Single Door Freezer
1 1/2”
20 7/8”
Cabinet must have at least 5/16” clearance from floor to accomodate brackets.
NOTE: Do not extend leveler leg more than 3/4” out of base. Do not shim or pad to obtain levelness.
Shown with leg leveler engaged in anti-tip bracket.
Surface mounts to floor.
Ø 3/8”
7/16”
TOP VIEW
BEAD SILICON SEALER (RTV)
FLOOR
CABINET
Uncrating and Inspection
Remove all crating material before operating. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transport company. Perlick is not responsible for damage in transit.
Plumbing
No plumbing connections are required. Condensate from the cooling coil is automatically evaporated through a condensate pan located in the condensing unit section.
Electrical
The cabinet must be connected to a separately fused power source (see Electrical Specification Plate) and grounded in accordance with National and Local Electrical Codes. CAUTION: Do not attempt to operate the equip­ment on any other power source than that listed on the Electrical Specification Plate.
THE ANTI-TIP BRACKETS MUST CATCH EACH OF THE LEVELING LEGS TO HAVE A STABLE AND SAFE INSTALLATION.
Some installation sites might need to be modified to provide a secure surface for attaching the brack­et. Refer to the illustration below for anti-tip mount­ing bracket locations.
Placing the Cabinet
To assure maximum performance, fresh air must be allowed to circulate through the machinery compartment. Do not place anything in front of the cabinet that would obstruct air flow at these grilles. Do not place the unit in an unventilated small room.
Cabinet should be leveled front to back and side to side.
Installing Casters or Legs (optional)
Attach casters or legs to the mounting bracket with the lockwashers and 1⁄4”–20 hex head nuts provided. Attach bracket and leg/caster assembly to the side of the cabinet base using the 1⁄4”–20 hex head self-tapping machine screws provided.
Anti-tip (without Legs or Casters)
To prevent the cabinet from tipping forward and to provide a stable installation, the cabinet must be secured in place with an anti-tip device.
A set of metal anti-tip brackets and installation screws (#10-3⁄4” wood screws) are supplied. These brackets should be attached to the floor, at the back of the cabinet; each bracket located to catch each rear leveling leg when the cabinet is pushed backward into position.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
Sealing the Cabinet
For sanitation purposes, it may be necessary to seal the base of the cabinet to the floor. This can be accomplished by laying a bead of silicone seal­ant between the base of the cabinet and the floor as shown by the figure below.
When sealing the cabinet to the floor, make sure that the louvered front grille plate can still be removed for condenser maintenance and cleaning.
3
Form No. Z2255
Rev. 01.04.09
NORMAL
05
4
6
1
9
2
8
3
7
WARMER
COOLER
CONDENSING UNIT
Operation Instructions – Single Door Freezer
Defrost System - Hot Gas Defrost
This system consists of a six-hour, as well as a four-hour defrost cycle which includes a 20 minute evaporator defrost. The six-hour defrost cycle is manually activated and automatically terminated, while the four-hour cycle is completely automatic.
■ The Six Hour Solid-State Defrost Timer:
This timer shuts off the power to the condensing unit, the evaporator fan, and the automatic four hour defrost timer. To activate the six hour defrost system, depress the defrost switch located on the front grille of the cabinet. An amber light will illuminate and the defrost cycle will begin. When the defrost cycle ends, the light goes off and the cabinet resumes normal operation. To manually cancel the defrost cycle, momentarily turn off the electricity to the unit.
■ The Four Hour Defrost Timer:
This timer ensures that frost will not buildup on the evaporator coil. Every four hours the hot gas by-pass valve is opened and hot gas is circulated through the evaporator coil. The defrost is terminated when the coil is clear of frost. The defrost cycle lasts for approximately 20 minutes. During normal operation it is recommended that the doors are not left open to prevent excessive frost buildup on the coil.
Temperature Control
maximum. Make adjustments as shown to attain the desired temperature.
■ Colder Temperatures: Turn the adjusting screw clockwise (to the right).
■ Warmer Temperatures: Turn the adjusting screw counterclockwise (to the left).
■ Temperature Control “OFF”: Turn the adjusting screw completely counterclock­ wise to the “O” position until a click is noted.
The condenser fan and the evaporator fan motor turns off and on with the compressor.
Cleaning Instructions –
Single Door Freezer
Cleaning the Condenser
■ The Condenser (located behind the front grille) should be inspected every 30 days, and cleaned, if necessary. Failure to keep the condenser clean will cause a loss in condensing unit efficiency, or compressor failure. CAUTION: Do not bend the fins while brushing the front of the condenser.
Cleaning the Cabinet
An adjustable temperature control is located inside the freezer on the evaporator fan panel assembly. Approximate temperature operating range: minus 15° F. minimum and plus 10°F
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
■ Use a damp cloth and a mild detergent and water to clean the inside and outside of the cabinet. Dry thoroughly. Do not allow cleaning agents or large amounts of water to go down the drain. Uae an acceptable stainless steel polish to clean all stainless steel surfaces. Never use steel wool, scouring pad or abrasive cleanser.
NOTE: An industrial strength, commercial cleaner can be used to clean the outside of painted cabinets
4
Form No. Z2255
Rev. 01.04.09
PLUG-IN-CORD
WHITE
WHITE
EVAP
FAN
COND
FAN
DEFROST
TEMP. LIMIT
SWITCH
OPEN
@ 40ϒ F
CLOSE
@ 25ϒ F
NORMAL CLOSED
HOT GAS DEFROST
SOLENOID
DEFROST CYCLE:
1) AFTER 220 MINUTES:
• A2 OPENS.
• B1 CLOSES.
• HOT GAS VALVE OPENS.
• ON DELAY RELAY CONTACT CLOSES 1 TO 2, IN 3 MINUTES.
• THERMOSTAT IS BYPASSED.
• COMPRESSOR RESTARTS AFTER 3 MINUTES FOR HOT GAS DEFROST.
2) LIMIT SWITCH OPENS AT 40ϒ F:
• COMPRESSOR POWER OFF.
• HOT GAS REMAINS ENERGIZED.
3) AFTER 20 MINUTES:
• B1 OPENS.
• HOT GAS VALVE IS DE-ENERGIZED.
• A2 CLOSES.
• COMPRESSOR STARTS THROUGH TEMPERATURE CONTROL.
A2 RED
RED
TEMPERATURE
CONTROL
WHITE
WHITE
INTERNAL
CONNECTIONS
BLACK
BLACK
B (POWER)
S.P.S.T. MOMENTARY
CONTACT DEFROST SWITCH
W/ INDICATOR LIGHT
ON DELAY
RELAY
T15
T14
B1B2
A
A2
A1
T11
T12
T13
1
S.S. TIMER
RELAY
RELAY
3
3
3
2
2
2
1
6
5
4
4
W B
TO CONDENSING
UNIT
Cleaning Instructions – Single Door Freezer
Avoiding Stainless Steel Corrosion
Corrosion can be prevented by following product cautions, cleaning instructions and avoiding use
STAINLESS STEEL ENEMY
■ Steel wool or steel scouring pads
■ Cherry/Orange/Olive juice
of certain chemicals or objects which will cause stainless steel corrosion.
■ Chlorine Bleach
■ Sharp Objects
Wiring Diagram – Single Door Freezer
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
5
Form No. Z2255
Rev. 01.04.09
Replacement Parts – Single Door Freezer
21
32
6
14
4
22
22
33
36
25
23
24
20
9
5
1
12
10 11
8
7
18
15
16
17
19
13
CAUTION
■ Service should be done by a qualified refrigeration technician.
■ Disconnect all power before servicing the cabinet.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
6
Form No. Z2255
Rev. 01.04.09
Replacement Parts – Single Door Freezer
MODEL NOS. ALL MODELS ITEM DESCRIPTION PART NUMBERS
1 Compressor for R134A 63778 2 Condenser fan motor C15239A
3 Condenser fan motor bracket 60988-1 4 Condenser fan blade C22370 5 Condenser fan shroud 65206-2 6 Rear panel 65159-1 7 Front grille 65158-1 8 Condenser coil 65252 9 Condenser pan 65473 10 Evaporator fan guard 65254 11 Evaporator fan motor 65253 12 Evaporator assembly, complete H66136F 13 Top overlay 65429-1SS 14 Temperature control with dial plate 61282 15 Door assembly 66223 or 66223SS
16 Magnetic door gasket 66237-1
17 Shelf 66236-1
18 Shelf, bottom 64809-1
19 Pilaster C19271-1 20 Shelf clip C15875 21 Evaporator grille 66139-2 22 Tip over bracket 63740-1 23 Door handle 65305-1 24 Bypass valve/solenoid assembly 63717 25 Defrost switch C31659 26 Solid state controller (not shown) 57466 27 Time delay relay (not shown) 63794 28 Defrost terminator (not shown) 57676 29 Power cord wiring harness (not shown) 65470 30 Evaporator assembly wiring harness (not shown) 65475 31 Relay wiring harness (not shown) 65476 32 6 Hour defrost wiring harness (not shown) 61959 33 Leg kit set of 4 includes brackets 65423 34 Caster kit set of 4 including brackets (not shown) 65426 35 Complete hinge set-left (not shown) 66153L 36 Complete hinge set-right (not shown) 66153R
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
7
Form No. Z2255
Rev. 01.04.09
Door Switching Instructions – Single Door Refrigerator
Step #12 Step #11 Step #13
Step #14
Step #6
Step #7
Remove these screws
Top Hinge Bracket
Bottom Hinge Bracket
Top Hinge Bracket
Bottom Hinge Bracket
Hinge Bushin
g
Tools Required
■
#3 Phillips Screwdriver.
1
■
/16” Allen Wrench.
■
Flathead Screwdriver
Right Hinged Door
(as shipped from factory)
Handle Styles
C31409-1
Not
65609-2
Reversible
65189
Operations to Perform on Cabinet
STEP 1:
Remove bottom hinge pin from assembly.
STEP 2:
Carefully lift and tilt out door assembly from the unit and set aside.
STEP 3:
Remove lock rail from cabinet, requires removal of four screws.
STEP 4:
Remove top hinge pin. Remove top and bottom hinge brackets from the unit.
STEP 5:
Remove hinge bushing from bottom hinge bracket and assemble to top hinge bracket.
STEP 6:
Taking care not to scratch the surface, remove hole plugs
from the left hinge holes.
STEP 7:
Insert hole plugs into vacant right hinge holes.
65305-1
STEP 8:
Re-assemble hinge brackets to unit. Bottom right brack­et is assembled as the top left bracket. Top right bracket is assembled as the bottom left bracket.
STEP 9:
Re-insert top hinge pin.
STEP 10:
Re-assemble lock rail from
Operations to Perform on Door
STEP 11:
Remove bottom door hinge bracket from door assem­bly and remove door hinge bushing from bracket. Re-assemble door hinge bracket to previous position, without bushing.
STEP 12:
Remove top door hinge bracket from door assembly and assemble door hinge bushing from STEP 11 to brack­et. Re-assemble door hinge bracket to previous position with bushing attached.
STEP 13:
Door with full length SS handle:
There is no need to remove door handle. It will be positioned correctly when door is reversed.
Door with SS pull tab or handle with wrap- around bracket:
Remove the two screws mounting the handle and reposition to appropriate location on the opposite side of the door.
STEP 14:
Remove lock retainer and install on opposite end of door.
STEP 15:
What was the door top is now the door bottom. Carefully lift the door onto the hinge brackets of the cabinet. The two hinge bushings should meet. Reinsert the bottom hinge pin to complete the door switching operation.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2255
Rev. 01.04.09
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