Perlick F24N User Manual

INSTALLATION AND OPERATION INSTRUCTIONS
SINGLE DOOR FREEZER
MODEL NOS.
F24N
F24S
Finished Stainless Steel Top
F24S
IMPORTANT INFORMATION
This manual has been prepared to assist you in the installation of your Single Door Freezer and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If, however service is required, call Perlick at 1-800-777-7267 or your dealer who can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
IMPORTANT WARRANTY INFORMATION
Non-Finished Top
F24N
Table of Contents
Cabinet Specifications ..........................................2
Installing
Uncrating and Inspection................................3
Plumbing.........................................................3
Electrical..........................................................3
Placing The Cabinet........................................3
Installing Casters or Legs ...............................3
Sealing the Floor.............................................3
Defrost System .....................................................4
Temperature Control .............................................4
Cleaning the Condenser.......................................5
Cleaning the Cabinet ............................................5
Cleaning Stainless Steel/Avoiding Corrosion .......5
Replacement Parts ............................................6/7
Wiring Diagram.....................................................8
A Warranty card is enclosed that must be completed and mailed to the Perlick Corporation in order to register the warranty. If the card is not returned to Perlick, the warranty period will begin from the date the equipment is shipped from the factory.
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2255
Rev. 08.22.06
Sizes and Specifications
Single Door Freezer
MODEL NOS. F24NB F24SB
F24NS F24SS
CABINET Length 24 (610) 24 (610) DIMENSIONS Depth 24 (mm) Height 34 INTERIOR CU. FT. (m3) 4.9 (0.14) 4.9 (0.14) GLASS CAPACITY* 86 86 CONDENSING UNIT H.P. 1/5 HP 1/5HP RUNNING LOAD –AMPS 2.0 2.0 Ship Wt. Lbs. (kg.) 145 (54) 145 (54) INTERIOR Both models: Interior liner is stainless steel. Includes two adjustable vinyl coated shelves plus
a bottom rack.
EXTERIOR: Back, top and sides are Galvanized steel. Top and sides are stainless steel.
Both models: Front is stainless steel. Doors: Either black vinyl CRS or stainless steel. Bottom: galvanized steel with stainless grille.
REFRIGERATION R-134A capillary tube-type. with hermetic condensing unit. Front access for condenser and cleaning. ELECTRICAL 1 1 5V, 60Hz., 1 phase . Furnished with 3-prong, 6 foot rubber plug in cord. PLUMBING None required. Moisture drains to self evaporating condensate pan in machinery compartment. INSULATION 2 foamed-in-place polyurethane insulation. TEMPERATURE RANGE Adjustable from -10° to +10° F (-23° to-12° C). VENTILATION Front vented. DEFROST SYSTEM Solid state, push button defrost system, manually initiated at end of each day, automatically
terminates after six hours. Hot gas automatic defrost every 4 hours for approximately 20 minutes
(time/temperature terminated). OPTIONAL Set of 4 casters (3 ACCESSORIES & Set of 4 adjustable legs (6” - 7
* Capacity calculations based on use of 3 diameter glasses on standard shelving.
1
4 (615) 24 1⁄4 (615)
1
2 (887) 34 1⁄2 (887)
Back is galvanized steel.
3
4 high) P/N 65426.
1
4 high) P/N 65423.
11 3/4
[470]
5 9/16
[141]
47 1/8
[1197]
24”
[610]
180°
DOOR SWING
34 1/2
[887]
3 11/16
[92]
20
[508]
8 [203]
8 [203]
8 7/16 [214]
30 9/16
[776]
29 1/4
[743]
TopV iew Front View End View
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
2
24 1/4
[615]
18 1/2
[470]
FINISHED
STAINLESS
TOP
NON-FINISHED
TOP
Form No. Z2255
Rev. 08.22.06
Preparing the Cabinet – Single Door Freezer
Uncrating and Inspection
Remove all crating material before operating. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transport company. Perlick is not responsible for damage in transit.
Plumbing
No plumbing connections are required. Condensate from the cooling coil is automatically evaporated through a condensate pan located in the condensing unit section.
Electrical
The cabinet must be connected to a separately fused power source (see Electrical Specification Plate) and grounded in accordance with National and Local Electrical Codes. CAUTION: Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification Plate.
THE ANTI-TIP BRACKETS MUST CATCH EACH OF THE LEVELING LEGS TO HAVE ASTABLE AND SAFE INSTALLATION.
Some installation sites might need to be modified to provide a secure surface for attaching the bracket. Refer to the illustration below for anti-tip mounting bracket locations.
NOTE: Do not extend leveler leg more than 3/4 out of base. Do not shim or pad to obtain levelness.
1 1/2
20 7/8
7/16
Ø 3/8
Shown with leg leveler engaged in anti-tip bracket.
Surface mounts to floor.
Cabinet must have at least 5/16 clearance from floor to accomodate brackets.
Placing the Cabinet
To assure maximum performance, fresh air must be allowed to circulate through the machinery compartment. Do not place anything in front of the cabinet that would obstruct air flow at these grilles. Do not place the unit in an unventilated small room.
Cabinet should be leveled front to back and side to side.
Installing Casters or Legs (optional)
Attach casters or legs to the mounting bracket with the lockwashers and provided. Attach bracket and leg/caster assembly to the side of the cabinet base using the head self-tapping machine screws provided.
1
4”–20 hex head nuts
1
4”–20 hex
Anti-tip (without Legs or casters)
To prevent the cabinet from tipping forward and to provide a stable installation, the cabinet must be secured in place with an anti-tip device.
A set of metal anti-tip brackets and installation screws (#10­brackets should be attached to the floor, at the back of the cabinet; each bracket located to catch each rear leveling leg when the cabinet is pushed backward into position.
3
4” wood screws) are supplied. These
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
TOP VIEW
Sealing the Cabinet
For sanitation purposes, it may be necessary to seal the base of the cabinet to the floor. This can be accomplished by laying a bead of silicone sealant between the base of the cabinet and the floor as shown by the figure below.
When sealing the cabinet to the floor, make sure that the louvered front grille plate can still be removed for condenser maintenance and cleaning.
CABINET
BEAD SILICON SEALER (RTV)
FLOOR
3
Form No. Z2255
Rev. 08.22.06
Operation Instructions – Single Door Freezer
Defrost System - Hot Gas Defrost
This system consists of a six-hour, as well as a four-hour defrost cycle which includes a 20 minute evaporator defrost. The six-hour defrost cycle is manually activated and automatically terminated, while the four-hour cycle is completely automatic.
The Six Hour Solid-State Defrost Timer:
This timer shuts off the power to the condensing unit, the evaporator fan, and the automatic four hour defrost timer. To activate the six hour defrost system, depress the defrost switch located on the front grille of the cabinet. An amber light will illuminate and the defrost cycle will begin. When the defrost cycle ends, the light goes off and the cabinet resumes normal operation. To manually cancel the defrost cycle, momentarily turn off the electricity to the unit.
The Four Hour Defrost Timer:
This timer ensures that frost will not buildup on the evaporator coil. Every four hours the hot gas by-pass valve is opened and hot gas is circulated through the evaporator coil. The defrost is terminated when the coil is clear of frost. The defrost cycle lasts for approximately 20 minutes. During normal operation it is recommended that the doors are not left open to prevent excessive frost buildup on the coil.
Temperature Control
An adjustable temperature control is located inside the freezer on the evaporator fan panel assembly. Approximate temperature operating range: minus 15° F. minimum and plus 10°F maximum. Make adjustments as shown to attain the desired temperature.
Colder Temperatures: Turn the adjusting screw clockwise (to the right).
Warmer Temperatures: Turn the adjusting screw counterclockwise (to the left).
Temperature Control “OFF”: Turn the adjusting screw completely counterclock­wise to the “O” position until a click is noted.
The condenser fan and the evaporator fan motor turns off and on with the compressor.
NORMAL
4
3
WARMER
2
1
CONDENSING UNIT
6
7
COOLER
8
9
05
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
4
Form No. Z2255
Rev. 08.22.06
Cleaning Instructions – Single Door Freezer
Cleaning the Condenser:
The Condenser (located behind the front grille) should be inspected every 30 days, and cleaned, if necessary. Failure to keep the condenser clean will cause a loss in condensing unit efficiency, or compressor failure. CAUTION: Do not bend the fins while brushing the front of the condenser.
Cleaning the Cabinet:
Use a damp cloth and a mild detergent and water to clean the inside and outside of the cabinet. Dry thoroughly. Do not allow cleaning agents or large amounts of water to go down the drain. Uae an acceptable stainless steel polish to clean all stainless steel surfaces. Never use steel wool, scouring pad or abrasive cleanser.
NOTE: An industrial strength, commercial cleaner can be used to clean the outside of painted cabinets
Avoiding Stainless Steel Corrosion
Corrosion can be prevented by following product cautions, cleaning instructions and avoiding use of certain chemicals or objects which will cause stainless steel corrosion.
STAINLESS STEEL ENEMY
Steel wool or steel scouring pads
Cherry/Orange/Olive juice
Chlorine Bleach
Sharp Objects
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
5
Form No. Z2255
Rev. 08.22.06
Replacement Parts – Single Door Freezer
21
10 11
14
12
13
19
17
16 15
36
6
CAUTION
22
1
22
32
24
4
5
33
20
25
8
Service should be done by a qualified
refrigeration technician.
18
23
9
7
Disconnect all power before servicing
the cabinet.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
6
Form No. Z2255
Rev. 08.22.06
Replacement Parts – Single Door Freezer
MODEL NOS. ALL MODELS Item Description Part Numbers
1 Compressor for R134A 63778 2 Condenser fan motor C15239A 3 Condenser fan motor bracket 60988-1 4 Condenser fan blade C22370 5 Condenser fan shroud 65206-2 6 Rear panel 65159-1 7 Front grille 65158-1 8 Condenser coil 65252
9 Condenser pan 65473 10 Evaporator fan guard 65254 11 Evaporator fan motor 65253 12 Evaporator assembly, complete H66136F 13 Top overlay 65429-1SS 14 Temperature control with dial plate 61282 15 Door assembly 66223 or 66223SS 16 Magnetic door gasket 66237-1 17 Shelf 66236-1 18 Shelf, bottom 64809-1 19 Pilaster C19271-1 20 Shelf clip C15875 21 Evaporator grille 66139-2 22 Tip over bracket 63740-1 23 Door handle C31409-1 24 Bypass valve/solenoid assembly 63717 25 Defrost switch C31659 26 Solid state controller (not shown) 57466 27 Time delay relay (not shown) 63794 28 Defrost terminator (not shown) 57676 29 Power cord wiring harness (not shown) 65470 30 Evaporator assembly wiring harness (not shown) 65475 31 Relay wiring harness (not shown) 65476 32 6 Hour defrost wiring harness (not shown) 61959 33 Leg kit set of 4 includes brackets 65423 34 Caster kit set of 4 including brackets (not shown) 65426 35 Complete hinge set-left (not shown) 66153L 36 Complete hinge set-right 66153R
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
7
Form No. Z2255
Rev. 08.22.06
Wiring Diagram – Single Door Freezer
TEMPERATURE
CONTROL
BLACK
WHITE
WHITE
EVAP
FAN
A2 RED
OPEN
@ 40° F
DEFROST
TEMP. LIMIT
SWITCH
CONNECTIONS
WHITE
B (POWER)
WHITE
CLOSE
@ 25° F
INTERNAL
NORMAL CLOSED
HOT GAS DEFROST
COND
FAN
SOLENOID
RED
BLACK
1
2
ON DELAY
RELAY
3
DEFROST CYCLE:
1) AFTER 220 MINUTES:
• A2 OPENS.
• B1 CLOSES.
• HOT GAS VALVE OPENS.
• ON DELAY RELAY CONTACT CLOSES 1 TO 2, IN 3 MINUTES.
• THERMOSTAT IS BYPASSED.
• COMPRESSOR REST AR TS AFTER 3 MINUTES FOR HOT GAS DEFROST.
2) LIMIT SWITCH OPENS AT 40° F:
• COMPRESSOR POWER OFF.
• HOT GAS REMAINS ENERGIZED.
3) AFTER 20 MINUTES:
• B1 OPENS.
• HOT GAS VALVE IS DE-ENERGIZED.
• A2 CLOSES.
• COMPRESSOR ST AR TS THROUGH TEMPERATURE CONTROL.
PLUG-IN-CORD
TO CONDENSING
UNIT
A1
3 4
W B
2
A2
1 2 3
A
RELAY
S.S. TIMER
4
5 6
T12
T11
B1B2
RELAY
CONTACT DEFROST SWITCH
T13
T14
T15
S.P.S.T. MOMENTARY W/ INDICATOR LIGHT
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
Form No. Z2255
Rev. 08.22.06
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