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DS32S
User Manual
12 pgs810.34 Kb0

Perlick DS32S, DP32S User Manual

INSTALLATION AND OPERATION INSTRUCTIONS SINGLE KEG BEER DISPENSER
MODEL NOS.
DP32S DS32S
Table of Contents
PREPARING THE CABINET FOR USE
Specifications.........................................................2
List of Included Parts.............................................3
IMPORTANT INFORMATION
A Warranty card is enclosed that must be filled out and mailed to the Perlick Corporation in order to reg­ister the warranty. If the card is not returned to Perlick, the warranty period will begin from the date the equipment is shipped from the factory.
This manual has been prepared to assist you in the installation of your Single Keg Dispenser and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
WARNING: When lifting, the full weight of the cabinet must be supported. Lift from the cabinet base and not from the top. Improper lifting can result in severe damage to the cabinet.
Tools Required.......................................................3
Electrical................................................................3
Installing Casters...................................................3
Placing the Cabinet ...............................................3
Leveling the Cabinet ..............................................3
Installing Faucet and Dispensing Head .................3
TAPPING
Connecting the Keg Coupler.................................4
Connecting the Regulator ......................................4
Adjusting Gas Flow................................................4
CO
2 Leak Test .......................................................5
Replacing a CO Handling CO TEMPERATURE
Beer Temperature..................................................6
Refrigeration and Temperature Control.................6
Adjusting the Temperature.....................................6
CLEANING
Cleaning the Beer System.....................................7
Cleaning the Cabinet.............................................7
Cleaning the Condenser ........................................7
GENERAL INFORMATION
How to Pour a Perfect Glass of Beer....................8
Troubleshooting.....................................................9
REPLACEMENT PARTS................................10-11
Wiring Diagram....................................................12
2 Gas Cylinder..............................5
2 Gas.................................................5
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2268
Installation and Operating Instructions
Sizes and Specifications, Single Keg Beer Dispensers
MODEL NUMBERS DP32S DS32S
CABINET STYLE Portable Underbar HALF BARREL CAPACITY 1 Keg 1 Keg AMPS 2.7 2.7 SHIP WT lbs. (kg) 222 (101) 216 (98)
INTERIOR Door Pan & Ceiling: High strength polystyrene. Door Sill: High strength polyethylene.
EXTERIOR
REFRIGERATION VENTILATION Front ventilated.
ELECTRICAL PLUMBING
OPTIONALACCESSORIES • Leg Set • Caster Sets
Floor Pan: Stainless steel. Walls: Galvanized steel. Stainless steel top, back, sides and front. Galvanized bottom. Condensing unit grille
stainless steel. Decorative handle. Right hinged door standard from factory. Door hinging is field reversible.
R-134a capillary tube-type. Aluminum fin and copper tube evaporator coil. Adjustable temperature control. Self-defrosting.
115 Volt, 60 Hz., 1 Phase AC. Furnished with three-prong, six foot NEMA5-15P cord. Contact Perlick-Milwaukee for other voltage/frequency requirements.
3
/4” NPT drain exits out right end or 1” NPS out bottom.
20 1/8”
[511]
16”
23 3/16” R
[589]
11 15/16”
[334]
TOP VIEW
24 3/4”
[699]
12 3/4”
[324]
19 7/8”
[505]
OPENING
32”
[813]
FRONT VIEW END VIEW BACK VIEW
27 1/2”
[699]
OPENING
2 3/4”
[70]
1 1/8”
[29]
[406]
27 1/4”
[692]
34 1/2”
4 3/16”
[94]
[876]
CORD EXIT
4 1/16”
[103]
2 1/16”
[52]
Form No. Z2268
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
2
Preparing the Cabinet for Use – Single Keg Beer Dispensers
Parts List
■
Casters* .
■
Faucet Standard.
■
Faucet Head Assembly.
■
Spanner Wrench for Faucet.
■
Black Connector Hose 3⁄16” x 3’.
5
■
⁄16” Air Hose.
■
Bag of Miscellaneous Parts.
■
Plastic Waste Bottle.*
* Portable Model Only.
Suggested Tools
■
#2 Phillips Screwdriver.
■
Spanner Wrench (included).
■
10” Crescent Wrench.
9
■
/16” Allen Wrench.
5
■
16” and
/
■
Power drill or driver.
3
8” Hex Socket.
/
Plumbing
Portable Model
No plumbing connections are required. Condensate from the cooling coil is automatically evaporated. Drain pan waste is accumulated in the plastic bottle installed inside the cabinet.
Underbar Model
3
Features a floor drain with a
⁄4” female pipe thread connection for disposal of both condensate and drip pan waste. Remove bottom 1” NPS or side 3⁄4” drain plug attach male pipe to create external drain.
Electrical
The cabinet must be connected to a separately fused power source (see electrical specification plate) and grounded in accordance with National and Local Electrical Codes. Caution: Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification plate.
Installing Casters
(Portable Models Only)
Attach four casters to the cabinet bottom; rigid casters at the rear and swivel casters on the front.
1
Use the supplied
/4”- 20 x 3/4” hex head self-
tapping machine screws.
Placing the Cabinet
Push the cabinet into place using rollers when necessary. Important: Proper air flow around the condensing unit is necessary for efficient operation. Never obstruct the air flow in and out of the condensing unit.
Leveling the Cabinet
When the cabinet is in place, check installation with carpenter’s level. When perfectly level, accumulated water will drain out. Aslight pitch to the drain side will not harm the cabinet. Water may accumulate if cabinet is pitched to the opposite side.
Installing the Faucet and Dispensing Head
Before you begin: Wash dispensing head and faucet. Flush beer, dispensing head and faucet lines with fresh water.
■
Apply RTV around the base of the dispensing head to seal it to the top. Align the dispensing head over the five holes on the cabinet top and use the five stainless steel #10-32 x 1 Phillips pan head stainless steel machine screws to secure standard to cabinet top. Wipe off excess RTV to complete the seal.
■
Attach faucet to standard using spanner wrench to tighten coupling. Attach faucet handle to faucet.
■
Insert flexible plastic air hose six to seven inches into bottom of faucet standard. Secure hose with tie wrap (supplied).
3
⁄4”
Uncrating and Inspection
Remove all crating material before operating. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transportation company. Perlick is not responsible for damage in transit.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
WARNING!
To avoid compressor damage, after returning cabinet to an upright position, let unit stand for 24 hours before plugging it in and running the unit.
3
Form No. Z2268
Installation and Tapping – Single Keg Beer Dispensers
OUT
DOWN
1/4
TURN
CO2 PRESSURE GAUGE
CO2 GAS DRUM
REGULATOR FITTING
REGULATOR ADJUSTING SCREW
FITTING FOR RED AIR HOSE
SHUT-OFF VALVE (BLACK LEVER IN CLOSED POSITION)
HAND VALVE
PERLICK
PSI
10
50
0
60
20
40
30
Connecting the Keg Coupler
(when Supplied by Perlick)
■
Place one brown leather washer into black beer line connector hose on hex nut side. Screw connector to stainless steel beverage line on faucet standard. Tighten with a wrench, but do not over tighten.
■
Make sure lever handle on the keg coupler is in the UP (untapped) position. Place one brown leather washer into wing nut end of black beer line connector hose and thread onto top of keg coupler. Hand tighten.
■
Place clamp on one end of red air line. Push end over air valve located inside cabinet. Tighten clamp with screwdriver. Turn shut-off valve to OFF (horizontal) position.
■
Place clamp on the other end of red air line and push over tailpiece on coupler. Tighten clamp with screwdriver.
CAUTION: Do not use keg coupler as a
handle to lift keg.
Connecting the Regulator to the CO2 Cylinder
■
Remove blue plug from regulator fitting. (Note: Do not remove the carbonic washer).
■
Screw regulator onto gas cylinder valve. Tighten with wrench until vertically straight. Be sure that shut-off valve (black lever) on regulator is in the OFF (horizontal) position.
■
Place a screw clamp over end of red air line and push onto regulator tailpiece. Tighten clamp with a screwdriver.
Tapping a Single Valve Keg
Step 1
Single Valve Keg Coupler
Step 3
Step 2
■
■
■
■
Form No. Z2268
Be sure beer faucet is in closed position. Align keg lugs with lug openings on bottom of coupler. Turn clockwise 1⁄4 turn. Pull handle out and down. Keg is now tapped. Open shut-off valve on air distributor located inside of the cabinet.
Important: Be sure to close this valve
when untapping keg.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
(Sankey):
Adjusting the CO2 Gas Flow
■
Turn regulator adjusting screw counterclockwise until it turns freely.
■
Turn hand valve counterclockwise on CO2 cylinder to the fully open position.
■
Turn regulator adjusting screw clockwise until desired pressure is reached (approximately 12-15 lbs.). Tighten stop nut on adjusting screw.
■
Open shut-off valve on bottom of regulator.
4
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