Perlick DS User Manual

INSTALLATION AND OPERATION INSTRUCTIONS

DIRECT DRAW DISPENSER - SELF-CONTAINED MODELS

MODEL NOS.

DS Series

IMPORTANT INFORMATION

Fill out the enclosed warranty card and mail to the
Perlick Corporation to register the warranty. If the
card is not returned, the warranty period will begin
from the date the equipment is shipped from the
factory.

This manual has been prepared to assist you in the
installation of your Direct Draw Dispenser and to
acquaint you with its operation and maintenance.

We dedicate considerable time to ensure that our
products provide the highest level of customer
satisfaction. If service is required, your dealer can
provide you with a list of qualified service agents. For
your own protection, never return merchandise for
credit without our approval.

We thank you for selecting a Perlick product and
assure you of our continuing interest in your
satisfaction.

WARNING: When lifting, the full weight of the
cabinet must be supported. Lift from the cabinet
base and not from the top. Improper lifting can
result in severe damage to the cabinet.

Table of Contents

PREPARING THE CABINET FOR USE

Specifications.........................................................2

List of Included Parts.............................................3

Tools Required.......................................................3

Plumbing................................................................3

Electrical................................................................3

Installing Casters or Legs......................................3

Installing Faucet and Standard..............................3

TAPPING

Connecting the Keg Coupler.................................4

Tapping the Keg.....................................................4

Connecting the Regulator ......................................5

Adjusting Gas Flow................................................5

CO

2 Leak Test .......................................................5

Replacing a CO
Handling CO
TEMPERATURE

Beer Temperature..................................................6

Refrigeration and Temperature Control.................6

CLEANING

Cleaning the Beer Lines........................................7

Cleaning the Cabinet.............................................7

GENERAL INFORMATION

How to Pour a Perfect Glass of Beer....................8

Troubleshooting.....................................................9

Beer Facts.............................................................9

REPLACEMENT PARTS................................10-11

Wiring Diagram....................................................12

2 Gas Cylinder..............................5

2 Gas.................................................5

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]

Toll Free 800-558-5592 • E-Mail: [e-mail] • www.Perlick.com

Form No. Z2025A

Rev. 12.05.03

Installation and Operating Instructions

Sizes and Specifications, Direct Draw Dispensers - Self-Contained

MODEL NUMBERS

BLACK DS2KP DS3KP DS4KP
STAINLESS STEEL DS2KS DS3KS DS4KS

SPECIFICATIONS

KEG CAPACITY 2 Keg 3 Keg 4 Keg
NUMBER OF DOORS 2 2 3
DIMENSIONS Length Ins. (mm) 60” (1524) 72” (1829) 84” (2134)
Cabinet Depth Ins. (mm) 24

Height Ins. (mm) 34
NO. OF DISPENSING HEADS 1 1 2
NO. FAUCETS 2 2 2
CONDENSER UNIT H.P.
RUNNING LOAD - AMPS 5.9 7.5 7.5
SHIP WT lbs. (kg) 340 (155) 400 (182) 440 (200)
INTERIOR Fourteen gauge stainless steel sills are reinforced with a 12 gauge angle bracket that extends from one

end of the insulated base to the other. The floor pan is 20 gauge, type 304 stainless steel. The walls and
ceiling are 20 gauge galvanized steel.

EXTERIOR All Models: The top is 20 gauge stainless steel. The back is 20 gauge galvanized steel.

Bottom is 20 gauge stainless steel.

Black Models: Doors, front and sides are 20 gauge black powder coated steel.
Stainless Models: Doors, front and sides are 20 gauge stainless steel.

REFRIGERATION R-134a capillary tube-type. Aluminum fin and copper tube evaporator coil. Forced air into dispensing

head. Adjustable temperature control. Self-defrosting. Pull-out condensing unit for service and cleaning.
VENTILATION Front ventilated.
ELECTRICAL 115 Volt, 60 Hz., 1 Phase AC. Furnished with three prong, six foot rubber cord.

Contact Perlick for other voltage/frequency requirements.
PLUMBING Floor drain

condensate has been plumbed to a condensate pan located in the compressor housing.
INSULATION Foamed-in-place polyurethane; 2” walls, 1
OPTIONALACCESSORIES • Optional Dispensing Heads • Leg Set • Door Locks • Keg Couplers

• Caster Sets • Shelf Kit • Faucet Locks

1

/8” (613) 241/8” (613) 241/8” (613)

1

/2” (876) 341/2” (876) 341/2” (876)

1

/4

3

/4” female taper pipe exits out right bottom or end for drip pan waste only. Evaporator

1

1

/3

/2” top and floor.

1

/3

Form No. Z2025A
Rev. 12.05.03

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

2

Preparing the Cabinet for Use – Direct Draw Dispensers Self-Contained

■

Parts List

■

Faucet Standard.

■

Faucet Head Assembly.

■

Black Connector Hose 3⁄16” x 3’.

5

■

16” Air Hose.

⁄

■

Spanner Wrench.

■

Bag of Miscellaneous Parts.

Attach faucet to standard using spanner
wrench to tighten coupling. Attach faucet
handle to faucet.

■

Insert flexible plastic air hose six to seven
inches into bottom of faucet standard.
Secure hose with tie wrap (supplied).

Plumbing

Tools Required

■

#2 Phillips Screwdriver.

■

Spanner Wrench (included).

■

#10 Crescent Wrench.

9

■

/16” Allen Wrench.

3

■

/8” Nut driver.

■

Power Screwdriver (

if available

).

Uncrating and Inspection

Remove all crating material before operating.
Carefully inspect cabinet for hidden damage. If
damage is discovered, file your claim immediately
with the transportation company. Perlick is
not responsible for damage in transit.

Placing the Cabinet

Push the cabinet into place using rollers when
necessary.

Leveling the Cabinet

When the cabinet is in place, check installation with
a carpenter’s level. A slight pitch to the drain side is
desired. Water may accumulate if the cabinet is
pitched to the opposite side.

The floor drain in the right rear corner is equipped

3

with a

/4” female pipe thread connection with side or

bottom access for beer drainer waste.

■

Remove either side or bottom drain plug with an

3

allen wrench and attach a

/4” male pipe (provided

by plumber) to an external drain connection.
Evaporator condensate has been plumbed to a
condensate pan located in the compressor housing.

CAUTION: Do not overtighten drain fitting

as it may damage the threads.

NOTE: The end of the CO

2 line extends through a

sleeve on the side of the cabinet in the
machinery compartment. Connect this
line to the pressure supply with a hose
and fitting.

Electrical

The cabinet must be connected to a separately
fused power source (see electrical specification
plate) and grounded in accordance with National
and Local Electrical Codes. Caution: Do not
attempt to operate the equipment on any other
power source than that listed on the Electrical
Specification plate.

Installing Casters or Legs (Optional)

Attach casters to the cabinet bottom in the holes
provided. Use supplied
self-tapping machine screws. Use power driver if
available.

1

/4”- 20 x 3/4” hex head

Installing the Faucet and
Dispensing Head

Before you begin: Wash tapping devices and
faucet. Flush beer, tapping device and faucet lines
with fresh water.

■

Apply RTV around the base of the dispensing
head to seal it to the top. Align the dispensing
head over the holes on the cabinet top and use
screws provided to secure standard to cabinet
top. Wipe off excess RTV to complete the seal.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

IMPORTANT WARNING

To avoid compressor damage.

DO NOT RUN UNIT

IF CABINET HAS BEEN

LAID ON ITS BACK

If cabinet has been laid on its back for any rea­son, place it back into the upright position and
allow it to stand for 24 hours before running unit.

3

Form No. Z2025A

Rev. 12.05.03

Installation and Tapping – Direct Draw Dispensers Self-Contained

Connecting the Keg Coupler

(when Supplied by Perlick)

■

Place one brown leather washer into black beer
line connector hose on hex nut side. Screw
connector to stainless steel beverage line on
faucet standard. Tighten with a wrench, but do
not over tighten.

■

Make sure lever handle on the keg coupler is in
the UP (untapped) position. Place one brown
leather washer into wing nut end of black beer
line connector hose and thread onto top of keg
coupler. Hand tighten.

■

Place clamp on one end of red air line. Push
end over air valve located inside cabinet.
Tighten clamp with screwdriver. Turn shut-off
valve to OFF (horizontal) position.

■

Place clamp on the other end of red air line and
push over tailpiece on coupler. Tighten clamp
with screwdriver.

CAUTION: Do not use keg coupler as a

handle to lift keg.

Tapping a Single Valve Keg (Sankey):

Step 1

Single Valve Keg Coupler

Step 3

Step 2

■

Be sure beer faucet is in closed position.

■

Align keg lugs with lug openings on bottom
of coupler.

■

Turn clockwise 1⁄4 turn. Pull handle out and
down. Keg is now tapped.

■

Open shut-off valve on air divider located inside
of the cabinet.

Important: Be sure to close this valve

when untapping keg.

Form No. Z2025A
Rev. 12.05.03

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

4

Installation and Tapping – Direct Draw Dispensers Self-Contained

CO2
PRESSURE
GAUGE

CO2
GAS
DRUM

REGULATOR
FITTING

REGULATOR
ADJUSTING
SCREW

FITTING FOR
RED AIR HOSE

SHUT-OFF VALVE
(BLACK LEVER IN
CLOSED POSITION)

HAND
VALVE

PERLICK

PSI

10

50

0

60

20

40

30

■

Connecting the Regulator to the
CO2 Cylinder

■

Remove blue plug from regulator fitting.
(Note: Do not remove the carbonic washer).

■

Screw regulator onto gas cylinder valve. Tighten
with wrench until vertically straight. Be sure that
shut-off valve (black lever) on regulator is in
the OFF (horizontal) position.

■

Place a screw clamp over end of red air line
and push onto regulator tailpiece. Tighten clamp
with a screwdriver.

Adjusting the CO2 Gas Flow

■

Turn regulator adjusting screw counterclockwise
until it turns freely.

■

Turn hand valve counterclockwise on CO
cylinder to the fully open position.

■

Turn regulator adjusting screw clockwise until
desired pressure is reached (approximately
12-15 lbs.). Tighten stop nut on adjusting screw.

■

CO2 Leak Test

Dilute a small amount of liquid dishwashing soap
and rub the soapy mixture around each connection.
If bubbles appear, tighten connection.

Replacing CO2 Gas Cylinder

■

Open shut-off valve on bottom of regulator.

Tur n CO

2 hand valve clockwise until seated and

close shut-off valve on regulator.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

2

Unscrew regulator from cylinder fitting.

■

Replace carbonic washer (Part No. 157F2P),

if needed and reattach regulator to filled

cylinder.

■

Tur n CO2 hand valve counterclockwise until

fully open. Turn regulator shut-off valve to

open position.

■

Adjust CO2 gas flow as required, turning

clockwise for higher pressure.

Proper CO2 Handling

ALWAYS...

■

Connect a regulator (reducing valve) to

2 cylinder.

CO

■

Secure cylinder in upright position whether in

storage or in use.

■

Keep cylinder away from heat. Rupture disc

vents at 122° F. maximum.

■

Ventilate room after high pressure gas leakage.

■

Check the last DOT test date on cylinder neck

before filling. If more than five years old, the

cylinder must be retested to DOT specifications.

■

Be sure CO2 cylinder outlet fitting is free of dust

or dirt before attaching regulator.

■

Store CO2 cylinder and regulator assembly

upright.

■

Allow only properly trained and experienced

personnel to handle high pressure gas.

NEVER...

■

Connect cylinder directly to a keg without a

regulator (reducing valve).

■

Drop or throw regulator or CO2 cylinder.

■

Transport CO2 cylinder in a closed vehicle.

■

Apply oil to a regulator.

■

Shut off CO2 cylinder when not in use. You will

not save gas by doing so!

■

Allow untrained, inexperienced personnel to

handle high pressure gas.

Failure to heed this warning could result in
personal injury or death.

WARNING/SAFETY INSTRUCTIONS

Beverage systems pressur­ized with carbon dioxide or
nitrogen must be equipped
with two safety relief
valves; one at the cylinder
regulator and the other in
the gas line upstream on
the product tanks.

5

Form No. Z2025A

Rev. 12.05.03

Draft Beer Information – Direct Draw Dispensers Self-Contained

Temperature

One of the most common causes of dispensing
problems is improper temperature. Draft beer
should be stored at a temperature between 32° and
38°. At warmer temperatures, beer will foam.

Refrigeration and Temperature Control

The Direct Draw Dispenser is equipped with a
heavy-duty refrigeration system designed to
automatically maintain a storage temperature of
36-41 degrees F. The control is factory set at 38
degrees F.

At temperatures lower than 30° F., beer will freeze.
When beer freezes, the alcohol in the beer may
separate and cause the beer to be cloudy with an
“off” taste.

Adjusting the temperature

The temperature control is inside the cabinet on
the right-hand side of the evaporator fan panel
assembly. You will need a screwdriver to turn the
adjusting screw. Make small adjustments until the
desired temperature is achieved.

■

Colder Temperatures:

Turn the adjusting screw clockwise (to the right).

■

Warmer Temperatures:

Turn the adjusting screw counterclockwise
(to the left).

The condenser fan motor turns off and on with the
condensing unit. The evaporator fan motor runs
continuously. The fan motors are lifetime lubricated
and will require no oiling.

NOTE:

Cabinet Temperatures lower than 34° will not allow
for proper defrosting of the evaporator coil. If
defrosting is necessary, turn the control knob to the
OFF position until coil is defrosted.

Form No. Z2025A
Rev. 12.05.03

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

6

Cleaning the Beer System – Direct Draw Dispensers Self-Contained

The entire beer system, to include the faucet, flexible
beer line and tapping devices must be cleaned at
regular intervals. We recommend flushing the entire
system with fresh water immediately after a keg has
been emptied. Once each month the system should
be cleaned chemically.

It is recommended that you purchase Perlick’s
Pump Type Sterilizer, as shown below. It is
equipped with an adapter that attaches directly to
the faucet shank in lieu of the faucet. It is also
available with a slip coupling for those who choose
to clean their faucets in place.

Part Nos. Description

887P
887PSC
848A33 33oz Liquid alkaline cleaner.

1

⁄2 Gallon sterilizer w/faucet coupling.

1

⁄2 Gallon sterilizer w/slip coupling.

Cleaning the draft beer system
will help to eliminate the buildup
of the following materials:

■

Bacteria:

Beer is an excellent food for
bacteria (none of which is
harmful). Proper conditions
may begin the growth of
bacteria in draft beer and on
the beer faucet. By regular
cleaning, we prevent this
bacterial buildup and

No. 887P

maintain the quality of the

draft beer. Greenish or
yellowish colored material on the faucet may
indicate bacterial growth.

■

Yeast:

All domestic draft beers contain a small amount
of yeast which remains in the beer from the
fermentation process. When the temperature of
draft beer exceeds 50° a process of secondary
fermentation may take place. The beer faucet
may exhibit a white colored substance (yeast
build up) if not cleaned on a regular basis.

■

Beer Stone:

All beer contains calcium which is present from
the grains used in the brewing process. it is an
important natural material in draft systems in
that as it oxidizes it coats the internal parts of
the beer lines and equipment. This thin coat of
beer stone helps prevent the beer from picking
up strong metallic or plastic flavors as it flows
through the system. The beer stone will
continue to build if the system is not cleaned
properly or regularly and can cause drawing
problems if it begins to flake off. Beer stone is
present if one can see a brownish color on the
faucet or inner wall of the beer line, or tobacco­like flakes in the beer.

Cleaning the Cabinet

Use a mild detergent and water to clean the inside
and outside of the cabinet. Dry thoroughly. Never
use a scouring pad or abrasive cleanser.
NOTE: An industrial strength, commercial cleaner
can be used to clean the outside of painted
cabinets.

Cleaning the Condenser

Use a long handled, stiff brush to clean the dirt from
the front surface of the condenser. Keeping the
condenser free from dust and dirt will ensure effi­cient operation.
CAUTION: Do not bend the fins while brushing the
front of the condenser.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

7

Form No. Z2025A

Rev. 12.05.03

Pouring a Perfect Glass of Beer – Direct Draw Dispensers

➠

STEP 1

Start with a clean glass.
Place the glass at a
45° angle, one inch
below faucet. Do not
let the glass touch the
faucet. Open the faucet
all the way.

STEP 2

After the glass has

reached half full,

gradually bring the

glass to the upright

➠

STEP 3

Let the remaining beer
run straight down the
middle of the glass.
This ensures proper
release of CO
producing a 3⁄4” to 1”
foam head.

2 by

➠

position

Form No. Z2025A
Rev. 12.05.03

STEP 4

Close the faucet quickly

and completely.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

8

➠

Trouble Shooting – Direct Draw Dispensers Self-Contained

Beer Service Problems

■

Wild Beer:

Dispensed beer has either too much foam or
is all foam.

CAUSES:

■

Beer has been dispensed improperly.
Solution: See pouring instructions
on page 8.

■

Regulator pressure is set too high.

■

Warm keg temperature.
Solution: Keg must be colder than
40°. Target temperature is between
36° and 38° F.

■

Cabinet door is opened and closed
frequently and temperature is warmer
than 38° F.
Solution: Adjust temperature to between
36° and 38° F.

■

Kinks, dents or obstructions in the line.

■

Using oddly shaped glasses. Frosted,
waxed or styrofoam containers may
cause foaming.

■

Dispenser has been turned off for a
long period of time.

■

Faucet is bad, dirty or in a worn condition.

■

Regulator malfunction.

■

Cloudy Beer:

Beer in glass appears hazy, not clear.

CAUSES:

■

Dirty glass.

■

Dirty faucet or beer line.

■

Frozen or nearly frozen beer.

■

Old beer.

■

Beer that has not been refrigerated for a
long period of time.

Beer and CO2 Facts

Keg No. of No. of No. of No. of Full Keg
Size Gallons Oz. Cases 12Oz. Weight

Quarter 7
Half 15

■

Beer foam is 25% liquid beer and 75% CO2

3

⁄4 992 3.445 105 87 lbs.

1

⁄2 1,984 6.889 210 161 lbs.

gas. Don’t waste it!

■

Most people prefer beer stored at 38° F.

■

Beer lines and faucets require regular cleaning
(see cleaning instructions on page 7).

■

A fully-charged 4.2 lb. CO2 cylinder will
dispense approximately 5

■

CO2 gas gives beer its sparkling effervescence.
It also gives beer its creamy head of foam.

Servings

1

⁄2 to 61⁄2 half barrels.

■

Flat Beer:

Foamy head disappears quickly; beer lacks
brewery fresh flavor.

AUSES:

C

■

Dirty glassware.

■

CO2 pressure is too low, due to leak or
pressure setting.

■

CO2 is turned off at night.

■

Cooler is too cold.

■

CO2 leak or defective (sticking)
check valve.

■

Sluggish CO2 regulator.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

9

Form No. Z2025A

Rev. 12.05.03

Replacement Parts – Direct Draw Dispensers Self-Contained

MODEL NOS. DS2KP DS3KP DS4KP

DS2KS DS3KS DS4KS

All Models

Left hinged door assembly, black 64357SLBL-LK 64357SLBL-LK 64357SLBL-LK
Left hinged door assembly, SS 64357SLSS-LK 64357SLSS-LK 64357SLSS-LK
Right hinged door assembly, black 64357SRBL-LK 64357SRBL-LK 64357SRBL-LK
Right hinged door assembly, SS 64357SRSS-LK 64357SRSS-LK 64357SRSS-LK
Magnetic door gasket 62085-1 62085-1 62085-1
Hinge set, left 63407L 63407L 63407L
Hinge set, right 63407R 63407R 63407R
Elbow-nylon

1

⁄2” trans vinyl beverage tubing 8.7 ft. 1390TR 1390TR 1390TR
Glass rack C24639-1 C24639-1 C24639-1
Bulb clamp C6634 C6634 C6634
Wiring harness 61186-1 61186-1 61186-1
Fan motor C15239A C15239A C15239A

1

/2” diameter fan blade 57699 57699 57699

5
Fan guard assembly C25395 C25395 C25395
Fan motor

Condensing units

1

/4 h.p. condensing unit 1 15 volt, 60 hz. C22647 N/A N/A
Condensing unit (
Compressor (
Fan Motor Assembly 215315009 N/A N/A
Condenser coil 15352019 N/A N/A
Terminal board 219101538 N/A N/A
Overload protector MRT20AGK5590 N/A N/A
Relay 21351619 N/A N/A
Capacitor (
Coil assembly 2 door SC BB 62210A1* N/A N/A
Fin coil, evaporator C17511-1 N/A N/A
Two-way air distributor assembly C18942 N/A N/A

1

2”trans vinyl beverage tubing 9 ft. 1390R N/A N/A

/

Condensing units

1

/3 h.p. condensing unit 115 volt N/A C22646 C22646
Condensing unit (
Compressor (
Fan Motor Assembly N/A 215315009 215315009
Condenser coil N/A 15352019 15352019
Terminal board N/A 219101538 219101538
Overload protector N/A MRT22AFZ5590 MRT22AFZ5590
Relay N/A 21351619 21351619
Capacitor (
Coil assembly
Fin coil, evaporator N/A C17511-2 C17511-2
Three-way air distributor assembly N/A C18943 C18943

1

/2”trans vinyl beverage tubing 10.5 ft. 1390R N/A N/A
Four-way air distributor assembly N/A C18944 C18944

1

/2”trans vinyl beverage tubing 13 ft. 1390R N/A N/A

3

⁄4” F.P.T. x 1⁄2” barb 57736-1 57736-1 57736-1

1

⁄3, 1⁄4 and 1⁄5 h.p. 57513 57513 57513

(2 keg models)

model UFI10HBX

model FFI10HBX

282-339 MFD. 155V

(3 & 4 keg models)

model UFI12HBX

model FFI12HBX

378-454 MFD. 115V

3

⁄4 door SC BB N/A 62210A2* 62210A2*

) 515301063 N/A N/A

) 513200314 N/A N/A

) 13556529 N/A N/A

) N/A 515301062 515301062

) N/A 513200003 513200003

) N/A 13556532 13556532

Form No. Z2025A
Rev. 12.05.03

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

10

Replacement Parts – Concessionaire Dispensers

For Single Valve Keg Coupler (Series D)

Item Part

No. No. Description

1............26000D ..............Single valve keg coupler

2............C14316 ..............“O” ring

3...........31080-2P.............Ball check

4...........31089-2P.............“O” ring (3 per assembly)

5...........31088-2P.............Bottom seal washer

6...........31087-2P.............Probe washer domestic

7............157R2P..............Coupling Gasket

8...........23682-2P.............Check valve

Miscellaneous

Part
No. Description

157L2P................Beer line connector gasket

57F2P .................CO

1392R .................Red air hose

529......................Beer hose

2928D .................Twin gauge CO

2 tank washer

2 regulator

1

7

2
3

4

8

5
6

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

11

Form No. Z2025A

Rev. 12.05.03

Wiring Diagram – Concessionaire Dispensers

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]

Toll Free 800-558-5592 • E-Mail: [e-mail] • www.Perlick.com

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

12

Form No. Z2025A

Rev. 12.05.03