INSTALLATION AND OPERATION INSTRUCTIONS
4400 SERIES POWER PAKS
MODELS
4400 Series
4404 4404W
4410 4410W
4414 4414W
4414-230 4420W
4420
IMPORTANT INFORMATION
To register your product, visit our web site at www.
perlick.com. Click on Commercial, then Service.
You will see the link to Warranty Registration Form.
You must complete and submit this form or the
installation date will revert back to the ship date.
Permanently mount the enclosed Warning/Safety
Instruction label in a visible location near the CO2
regulator.
This manual has been prepared to assist you in the
installation of your Century Remote Beer System and
to acquaint you with its operation and maintenance.
C
Table of Contents
Sizes & Specications ............................................ 2-3
Air-Cooled Models ................................................. 2
Water-Cooled Models ............................................ 3
General Information .......................................... 4
Installation ........................................................ 5
Connecting Power Pak to Trunk Housing .............. 6
Connecting to Trunk Housing ................................ 7
Power Pak Start-Up ................................................... 8
LEDS ......................................................................... 9
Preventative Maintenance ......................................... 9
Replacement Parts .................................................. 10
Wiring Diagrams ...................................................... 11
US
We dedicate considerable time to ensure that our
products provide the highest level of customer
satisfaction. If service is required, your dealer can
provide you with a list of qualified service agents. For
your own protection, never return merchandise for
credit without our approval.
We thank you for selecting a Perlick product and assure
you of our continuing interest in your satisfaction.
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414.353.7060 • Fax 414.353.7069
Toll Free 800.558.5592 • E-Mail perlick@perlick.com • www.perlick.com
Form No. Z2020
Rev. 04.15.2015
4400 SERIES POWER PAKS AIR COOLED
Operation/Installation Manual
MODEL NOS. 4404 4410 4414 4414-230 4420
DIMENSIONS:
EXTERIOR (mm)
Length “A” 24
Width “B” 17
Height “C” 25
1/4
” (616) 24
1/4
” (438) 17
1/2
” (648) 25
A minimum of six inches of clearance should be allowed around the entire unit for proper performance.
Additional clearance should be considered for above the unit and in front of the unit for servicability.
ELECTRICAL Voltage 120 V 120 V 120 V 208/230 V** 208/230 V**
Frequency 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz
Phase 1 Ø 1 Ø 1 Ø 1 Ø 1 Ø
SINGLE PUMP RLA (Rated Load Amps) 15.1 15.7 17.1 10.5 21.9
MCA (Min. Circuit Ampacity) 17.2 18.0 19.6 12.2 26.4
MOCP (Max. over Current Protection) 25 25 25 15 40.0
DUAL PUMPS
(add -2 to model #)
RLA (Rated Load Amps) N/A 21.8 22.7 13.3 24.7
MCA (Min. Circuit Ampacity) N/A 24.1 25.2 15.0 29.2
MOCP (Max. over Current Protection) N/A 30.0 35.0 20.0 45.0
TRIPLE PUMPS
(add -3 to model #)
RLA (Rated Load Amps) N/A N/A N/A 16.1 27.5
MCA (Min. Circuit Ampacity) N/A N/A N/A 17.8 32.0
MOCP (Max. over Current Protection) N/A N/A N/A 20.0 50.0
COMPRESSOR 1/3 HP 1/2 HP 3/4 HP 3/4 HP 1.5 HP
EVAPORATOR RATING
3420 3800 6000 6300 12000
@ 20°F (BTUH)
HEAT REJECTION (MAX) 4080 6080 9600 10080 19200
REFRIGERANT R-134a R-134a R-134a R-134a R-134a
SHIPPING WEIGHT LBS (kg) 140 (64) 153 (69) 180 (82) 205 (93) 255 (116)
CABINET Stainless Steel
CIRCULATING PUMP 100 GPH/130 PSIG
RESERVOIR CAPACITY 1.75 gal 1.75 gal 1.75 gal 1.75 gal 1.75 gal
REFRIGERATION Constant Pressure Expansion Valve, Condensing Unit with Service Valves
REFRIGERANT CHARGE (grams) 14.0 oz/397 g 12.0 oz/340 g 9.5 oz/269 g 11.0 oz/312 g 16.0 oz/453 g
GLYCOL CONCENTRATION 30% 30% 30% 30% 30%
OPTIONAL
ACCESSORIES
4430 115V pump kit for 4410 Power Pak (eld installed) 61790 Dual Tier Rack
4431 115V pump kit for 4414 Power Pak (eld installed) 61791+1 Triple Tier Rack
4432 208/230V pump kit for 4414/230V and 4420 Power Paks (eld installed) 61792+2 Quad Tier Rack
4435 BLM Receptacle C22296A-20 Cord Kit for 120V single pump Power Paks only (Field installed)
4408SS Wall Bracket for 4404 & 4410 only
C21499BSS Stainless Steel Table Stand
**Requires four wires (2 hot, 1 neutral and 1 ground).
1/4
” (616) 24
1/4
” (438) 17
1/2
” (648) 25
1/4
” (616) 26
1/4
” (438) 20
1/2
” (648) 31” (782) 31” (782)
3/4
” (679) 26
1/4
” (519) 20
3/4
1/4
” (679)
” (519)
C
US
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
2
4400 SERIES POWER PAKS WATER COOLED
Operation/Installation Manual
MODEL NOS. 4404W 4410W 4414W 4420W
DIMENSIONS:
EXTERIOR (mm)
ELECTRICAL Voltage 120 V 120 V 120 V 208/230 V***
SINGLE PUMP RLA (Rated Load Amps) 15.4 17.1 17.4 20.8
DUAL PUMPS
(add -2 to model #)
TRIPLE PUMPS
(add -3 to model #)
COMPRESSOR 1/3 HP 1/2 HP 3/4 HP 1-1/2 HP
EVAPORATOR RATING @ 20°F (BTUH) 3420 4080 6870 13,800
HEAT REJECTION (MAX) 2050 2450 4122 6500
REFRIGERANT R-134a R-134a R-134a R-134a
SHIPPING WEIGHT LBS (kg) 141 (64) 143 (65) 205 (93) 255 (116)
CABINET Stainless Steel
CIRCULATING PUMP 100 GPH/130 PSIG
RESERVOIR CAPACITY 1.75 gal 1.75 gal 1.75 gal 1.75 gal
REFRIGERATION Constant Pressure Expansion Valve, Condensing Unit with Service Valves
REFRIGERANT CHARGE (grams) 14.5 oz / 410 g 14.5 oz / 410 g 22.0 oz / 623 g 22.0 oz / 623 g
GLYCOL CONCENTRATION 30% 30% 30% 30%
PLUMBING REQUIREMENTS
INLET & OUTLET All employ 1/2” O.D. Quick Connect Fittings
FLOW RATE (gpm) @ 75°F 0.5 0.6 0.9 1.2
PRESSURE DROP (psig) 0.1 0.2 0.4 0.5
MAX SUPPLY PRESSURE All Models: Incoming Water Pressure not to exceed 150 psig
Length “A” 24
Width “B” 17
Height “C” 25
A minimum of six inches of clearance should be allowed around the entire unit for proper performance.
Additional clearance should be considered for above the unit and in front of the unit for servicability.
Frequency 60 Hz 60 Hz 60 Hz 60 Hz
Phase 1 Ø 1 Ø 1 Ø 1 Ø
MCA (Min. Circuit Ampacity) 17.7 19.9 20.4 25.3
MOCP (Max. over Current Protection) 25.0 30.0 30.0 40.0
RLA (Rated Load Amps) 21.5 23.2 23.0 23.6
MCA (Min. Circuit Ampacity) 23.8 26.0 26.0 28.1
MOCP (Max. over Current Protection) 30.0 35.0 35.0 45.0
RLA (Rated Load Amps) N/A N/A 28.6 26.4
MCA (Min. Circuit Ampacity) N/A N/A 31.6 30.9
MOCP (Max. over Current Protection) N/A N/A 40.0 45.0
1/4
” (616) 24
1/4
” (438) 17
1/2
” (648) 25
1/4
” (616) 26
1/4
” (438) 20
1/2
” (648) 31” (782) 31” (782)
3/4
” (679) 26
1/4
” (519) 20
3/4
1/4
” (679)
” (519)
OPTIONAL
ACCESSORIES
C
4430 115V pump kit for 4410 Power Pak (eld installed)
4431 115V pump kit for 4414 Power Pak (eld installed)
4435 BLM Receptacle
4408SS Wall Bracket for 4404 & 4410 only
57782 Set of four adjustable legs
54838 Water hammer arrestor (add if incoming water is under 65°F)
61790 Dual tier rack
61791+1 Triple tier rack
61792+2 Quad tier rack
C22296A-20 Cord Kit for 120V single pump Power Paks only (Field
Installed)
C21499BSS Stainless Steel Table Stand
US
WATER INLET
WATER OUTLET
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
3
Form No. Z2020
Rev. 04.15.2015
4400 SERIES POWER PAKS GENERAL INFORMATION
Operation/Installation Manual
Accessories
Power Cord Kit
C2296A-20--12/3 Cord, 20A, Nema Plug 5-20P,
Dedicated Circuit Models - See above electrical
specifications
Power Pak Racks
61790, 61790+1, 61790+2 - All Models
Power Pak Wall Mounting Brackets
4408 - For Models 4404 & 4410 only
Coolant Solution-63299-1
One gallon Perlick Coolant solution, 30% DowFrost
HD/70% Distilled Water
Coolant Connector Kit
63335 - All Models
Leg Set - All Models
57782 . . . Set of four, 5 3/4”-71/2” adjustable legs
Pump Kits
4430 - Pump kit, 115V, 6.1 A, 100 gph, 130 psig
Models 4410, 4410W
4431 - Pump kit, 115V, 5.6 A, 100 gph, 130 psig
Models 4414, 4414W
4432 - Pump kit, 230V, 2.8 A, 100 gph, 130 psig
Models 4414-230, 4420
PRODUCT DESCRIPTION
Power Paks have always been an integral part of a
Perlick Century Beer System. The 4400 Series Power
Pak product line has been expanded to satify longer
beer runs. A Power Pak circulates coolant solution
(food grade propylene glycol with distilled water) from
walk-in cooler to the dispensing station(s) and back,
maintaining the desired dispensing temperature at
the faucet. The 4400 series Power Pak incorporate
a 1/3 hp ball bearing, maintenance free motor with a
100 gallon per hour 150 psig positive displacement
pump for optimum performance. The 4400 series
Power Pak product line employs a direct expansion
form of refrigeration increasing the units’ efficency as
well as making the units more compact. These units
also employ an electronic temperature control with
digital readout. This state of the art control controls
the performance of the unit as well as giving the
user a visual indication of the how the unit is working
as well as giving the user a visual indication of the
how the unit is working as well as early indication if
something may be going wrong through the use of
internal alarms.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
4
4400 SERIES POWER PAKS INSTALLATION
Operation/Installation Manual
INSTALLATION
IMPORTANT SAFETY WARNINGS!
• Follow all National and Regional Codes.
• Read Installation and Operating Instructions
carefully before attempting to install, operate or
maintain the product.
• Protect yourself and others by observing all safety
information.
• Electrical hazards exist and can cause injuries if
not serviced by properly trained personnel.
• Failure to comply with instructions could result in
personal injury and/or property damage!
• Retain instructions for future reference.
• Never operate the circulating pump without
coolant in the reservoir.
NOTE: Air-cooled Power Paks must be installed
in areas with adequate ventilation to maintain
ambient temperatures of less than 105°F to achieve
optimum performance and satisfy warranty
requirements.
INSTALLING THE POWER PAK
Prior to installing a 4400 Series Power Pak, it is
imperative that the method of connecting it to the
electrical service has been determined. Ensure that
the electrical service to power the Power Pak will
handle the load requirements. Perlick has a Power
Cord specifically designed for a Power Pak, which has
a RLA of 16 amps or less, and a MCA of 20 amps or
less. All units with RLA greater than 16 amps and a
MCA of greater than 20 amps should have the Power
Pak hard-wired to electrical service.
ALL MODELS
• Determine the ideal placement of the Power Pak.
Locate the connection point to the truck housing
and place the Power Pak as close to this point as
possible. NOTE: If the Power Pak is to be located
on top of the walk-in cooler, it is imperative
that proper ventilation is provided to prevent
system failure due to overheating. Inadequate
ventilation will void warranty.
• Place the Power Pak and Ensure that it is level to
provide proper overflow protection. REMINDER:
Allow a minimun of six inches of clearace on
the louvered ends of the cabinet for proper
airflow. Allow accessibility room on the top of
the cabinet for serviceability.
• Remove the top panels (2).
• Ensure Power Switches for Condensing Unit and
Pump(s) are in the OFF position. Make the electrical
connections per ther illustrations. NOTE: Electrical
circuit shold be a dedicated circuit for use only
with the Power Pak. The circuit should be sized in
accordance with the electrical requirements of each
unit as well as in compliance with all National and
Local Codes.
• Plumb overflow port to a suitable reservior/drain.
WATER-COOLED MODELS
• In addition to the above installation instruction:
• Care should be exercised in locating the Power
Pak so that the unit will never be exposed to
temperatures below freezing.
• If the Power Pak is installing more than 5 feet higher
than the remote outlet drain point (i.e., location of
the floor drain) of the condenser, a vacuum breaker
or open vent line should be provided to prevent
the discharge line from creating a partial vacuum
condition in the condenser water system.
• If a water-circulating pump is used it should be
placed on the water supply side of the condenser,
so water is being pushed through the condenser.
• A potable water supply is required as
well as a drain or reclamation system.
Make water supply connection to fitting labeled as
the water inlet. Make outlet connection to fitting
labeled as the water outlet connection. Both the
inlet and outlet fittings supplied with the Power Pak
are 1/2” Quick Connect fittings.
4400 SERIES POWER PAKS INSTALLATION
Operation/Installation Manual
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
5
Form No. Z2020
Rev. 04.15.2015
4400 SERIES POWER PAKS GENERAL INFORMATION
Operation/Installation Manual
CONNECTING POWER PAK TO TRUNK HOUSING
400 Series Power Paks require rigid fittings with a
minimum pressure rating of 150 psig. Use Coolant
Connector Kit #63335 to connect Power Pak to Trunk
Housing.
• Inspect pump outlet port for debris. Insert barbed
fitting #63307 into pummp outlet port.
• Inspect Glycol Return Manifold inlet for debris.
Insert barbed fitting #63307 into return manifold
inlet port.
• Cut supplied coolant tubing, #54588, to required
length to reach from Power Pak to Trunk Housing
connection point.
• Cut tubular insulation sleeve, #C12700, in half and
install over previously cut coolant tubing.
• Take Oetiker clamps, #54871-210, and install over
coolant tubing ends.
• Push coolant lines, one each over pump outlet
barbed fitting #63307 and return manifold barbed
fitting #63307.
• Position Oetikers over barbed fitting and clamp
securely.
• Slide tubular insulation sleeves tightly against
connection points. Use insulation tape as necessary
to ensure an air tight seal to prevent excessive heat
gain or condensation problems.
• Drill a 3-1/2” diameter hole in walk-in cooler to
accommodate coolant lines.
• Install insulation donuts over hole (both inside and
outside of cooler walls.
• Slide large insulation sleeve, #57478, over
remaining coolant tubing exposed to warm air
conditions including inside walk-in cooler from
Power Pak to Trunk Housing connection point. Seal
and tape all seams to prevent excessive heat gain
or condensation problems.
• Slide coolant lines through 3-1/2” donut hole
previosly cut in walk-in cooler wall.
• Position Trunk Housing coolant lines and Coolant
Connector kit lines in horizontal position, to alleviate
condensation runoff into Trunk Housing.
• Cut Trunk Housing coolant lines with tubing cutter to
ensure clean burr free ends.
• Take Oetikers clamps #54871-210, and install over
coolant connector kit tubing ends.
• Slide coolant connector kit tubing over the trunk
housing coolant lines and secure using the Oetikers.
• Complete the insulation process by ensuring that all
coolant lines are well insulated including all seams
to prevent excessive condensation and heat gain.
• Seal donut hole to ensure an air tight seal to prevent
walk-in cooler problems as well as condensation.
CONNECTING TRUNK HOUSING COOLANT LINES
TO DISPENSING HEAD
• Position the trunk housing so that beverage lines
can be connected with a minimum cutting.
• Split trunk housing approximately 12 inches from
the end to allow working room for the connections.
• Cut and deburr copper coolant lines coming from
trunk housing and dispensing head. Stagger the
lengths.
• Connect trunk housing coolant lines to dispensing
head coolant lines using clamps, hose and 3/8”
x 1/2” union, included in Head connecting kit,
#63486. Ensure that coolant lines are fully clample
to guarantee a leak free connection.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
6
4400 SERIES POWER PAKS INSTALLATION
Operation/Installation Manual
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
7
Form No. Z2020
Rev. 04.15.2015
4400 SERIES POWER PAKS STARTUP
Operation/Installation Manual
SYSTEM START-UP
Use only Perlick Approved Coolant Solution, #632991, all other solutions and mixtures will void the Perlick
warranty. The Coolant Solution has been pre-mixed for
optimum performance and wear protection. The Power
Pak resevoir holds approximately 1.75 gallons of solution. It takes approximately 1 gallon of Coolant Solution
to fill every 60 feet of Perlick Trunk Housing.
• Never operate the circulating pumps without coolant
in the resevoir.
• Fill Power Pak resevoir with Perlick Coolant Solution.
• Turn condensing unit switch and pump switch to the
ON position. Coolant solution level will begin to drop
in resevoir.
• Continue adding Perlick Coolant Solution until no
air bubbles are apparent from the Coolant return
line. NOTE: Never allow for the Coolant level in
the resevoir to drop below the heat exchanger
tube inlet. Allowing the level to drop below the
inlet will allow air into the lines.
• Fill Power Pak reservoir until both the return
line fitting port and the overflow tube port are
submersed under Coolant Solution. Watch return
line fitting port for additional Coolant Solution may
need to be added.
• Thoroughly check all field connection points for
leaks.
• Monitor Power Pak Temperature read-out to ensure
Power Pak is working properly. Dependent on
length of trunk housing run(s) and surrounding
ambient conditions, these factors will determine
how long it takes for the Power Pak to cut-out on
the temperature control.
DIGITAL TEMPERATURE CONTROLLER
The 4400 Series Power Pak comes equipped with
a Factory Programmed Electronic Thermostat with
display. The Thermostat has numerous factory
settings, which should never be adjusted or tampered
with to ensure proper operation of the Power Pak. The
Thermostat has been factory programmed to cut-out at
30°F with a hysteresis/differential of 4°F.
Front Panel Commands–Normal Operation
SET:
To display target set point.
DEFROST:
To start a manual defrost. (This feature is available, however, the parameters for actuation are programmed, such that, no defrost is available).
Front Panel Commands–Programming Mode
SET:
Selects a parameter or confirms an operation.
UP ARROW:
Browses the parameter codes or increases the displayed value.
DOWN ARROW:
Browses the parameter codes or decreases the displayed value.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
8
POWER PAKS LEDS & PREVENTATIVE MAINTENANCE
Operation/Installation Manual
Meaning of LEDS
LED MODE FUNCTION
SNOWFLAKE ON Compressor
Enabled
SNOWFLAKE FLASHING Programing
Phase (flashing
with DEFROST) Anti-short cycle
delay enabled
DEFROST FLASHING Programming
Phase (flashing
with SNOWFLAKE) Drip time in
progress
DISPLAY MESSAGE MEANINGS
MESSAGE MEANING
POF Keyboard is locked out. No
parameters can be adjusted
without unlocking the keyboard.
ALARM MEANING ACTION
EE Data or Consult Factory
memory failure
P1 Room probe Numerous - see
failure note 1
How to see the SETPOINT
• Press and immediately release the SET key: the
display will show the Set point value.
• Press and immediately release the SET key or wait
for 5 seconds to display the probe value again.
How to change the SETPOINT
• Press and hold the SET key for more than 2
seconds to change the Set point value.
• The value of the set point will be displayed and the
SNOWFLAKE LED starts blinking.
• To change the Set value, press the UP or DOWN
ARROWS, dependent on the new set point value.
• To memorize the new set point value, press the SET
key again or wait 15 seconds.
WARNING:
IF MESSAGE OR INFORMATION SHOWN ON
READOUT IS UNFAMILIAR, ALLOW CONTROL
TO SIT FOR A MINIMUN OF 15 SECONDS AND
CONTROLLER SHOULD RETURN TO DISPLAY
PROBE TEMPERATURE.
NOTE 1: Faulty probe, loose connection, broket
wire. (Power Pak will continue to operate with
a faulty probe. The controller has been factory
programmed to continue operation with the
compressor cycling on and off in 5 minute
intervals.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
9
Form No. Z2020
Rev. 04.15.2015
4400 SERIES POWER PAKS REPLACEMENT PARTS
Operation/Installation Manual
Replacement Parts
COMPONENT/MODEL 4404 4410 4414 4414-230 4420
Condensing Unit 572FG5108AA
(C22652)
559HG5110HA
(C22667) C22634 C22645 C22668
Compressor 262FG92UB.2 269HG9290AF AJ250AT-188-J7 RRT10K1E-
PFV-959
Cond Fan Motor 1450076 1450095 TFM351 950-0344-00 950-0265-00
Fan Blade 2455003 2455003 51541-1 083-0033-01
Start Components US-PBNE6210Z1 US-PBNEK6214Z1
Water Regulator N/A N/A N/A N/A N/A
Pump Motor 63292 63292 63293 63293 63293
Heat Exchanger 63303A 63300A 63301A 63301A 63301A
Gasket, Heat Exchanger 61758A 61758A 61758A 61758A 61758A
Grille 64197-1SS 64197-1SS 64197-1SS 64285-1SS 64286-1SS
Front Panel 64407-1SS 64407-1SS 64407-1SS 64285-1SS 64286-1SS
Contactor N/A N/A N/A 63359 63359
Relay, Pump N/A N/A N/A 63358 63358
COMPONENT/MODEL 4404W 4410W 4414W 4420W
Condensing Unit C22640 C22641 C22642 C22666
Compressor ARE51C4E-
CAA-901
Cond Fan Motor N/A N/A N/A N/A
Fan Blade N/A N/A N/A N/A
Start Components
RRT62C1E-
IAA-901
RRT10K1E-
PKA-959
CS18K6E-
PKV-970
ZS19KAE-
PFV-818
Water Regulator 510-0049-00 510-0049-00 510-0049-00 510-0049-00
Pump Motor 63292 63292 63293 63293
Heat Exchanger 63300A 63300A 63301A 63302A
Gasket, Heat Exchanger 61758A 61758A 61758A 61758A
Grille 64197-1SS 64197-1SS 64197-1SS 64285-1SS
Front Panel 64407-1SS 64407-1SS 64407-1SS 64286-1SS
Contactor N/A N/A N/A 63359
Relay, Pump N/A N/A N/A 63358
Common Components
COMPONENT/MODEL ALL MODELS
Expansion Valve 63826
Pump 63291-1
V-Clamp 63291-2
Pump Insulation 64425
Zip Tie, Pump Insul 57551
Temp Control Kit 67177
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
COMPONENT/MODEL ALL MODELS
Controller, Digital 67139
Compression Fitting 63296-3
Switch 63303
Drier 63297
Coolant Solution 63299-1
10
4400 SERIES POWER PAKS WIRING DIAGRAMS
Operation/Installation Manual
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
11
Form No. Z2020
Rev. 04.15.2015
Quality & Innovation
th at inspires
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414.353.7060 • Fax 414.353.7069
Toll Free 800.558.5592 • E-Mail perlick@perlick.com • www.perlick.com
inspires
Form No. Z2020
Rev. 04.15.2015
Loading...