PERFECTION-SCHWANK GFP28MNG, GFP28TNG Owner's Operation And Installation Manual

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UNVENTED (VENT-FREE)

NATURAL GAS FIREPLACE

This appliance may be installed in an aftermarket* manufactured (mobile) home,

where not prohibited by state or local codes.

* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer

OWNER’S OPERATION AND INSTALLATION MANUAL

GFP28MNG

AND

GFP28TNG

Shown with optional

cabinet mantel and hearth base.

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Save this manual for future reference.

WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to

Combustion and Ventilation

tion in this manual.

Air for

sec-

CONTENTS

SECTION PAGE

Safety Information................................................................................... 2

Product Identification .............................................................................. 4

Local Codes ............................................................................................. 5

Unpacking................................................................................................ 5

Product Features ...................................................................................... 5

Air for Combustion and Ventilation........................................................ 6

Installing .................................................................................................. 9

Check Gas Type ............................................................................... 9

Assembling and Attaching Brass Trim ............................................ 10

Installation Clearances ..................................................................... 11

Conventional Fireplace Installation ................................................. 11

Built-In Fireplace Installation .......................................................... 14

Installing Gas Piping to Fireplace Location ..................................... 16

Connecting Fireplace to Gas Supply ................................................ 17

Checking Gas Connections .............................................................. 18

Installing Logs.................................................................................. 20

Operating Fireplace (Thermostat-Controlled Model) ............................. 21

Operating Fireplace (Manually Controlled Model)................................. 24

Inspecting Burners................................................................................... 28

Cleaning and Maintenance ...................................................................... 28

Troubleshooting....................................................................................... 28

Service Hints ........................................................................................... 38

Specifications .......................................................................................... 38

Wiring Diagram....................................................................................... 38

Technical Service .................................................................................... 38

Illustrated Parts Lists ............................................................................... 32-37

Replacement Parts ................................................................................... 39

Accessories .............................................................................................. 39

Warranty Information .............................................................................. Back Cover

SAFETY

INFORMATION

W ARNINGS

WARNING ICON G 001

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.

DANGER

WARNING ICON G 001

Carbon monoxide poisoning may lead to death!

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble

the flu, with headaches, dizziness, or nausea. If you have these signs, the fireplace may not be working properly. Get fresh air at once! Have fireplace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Natural Gas: Natural gas is odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.

Safety Information continues on next page

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SAFETY

INFORMATION

Continued

W ARNINGS

WARNING: Any change to this fireplace or its controls can be dangerous.

1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

2. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do not use any phone in your building

• immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions

• if you cannot reach your gas supplier, call the fire department

3. This fireplace shall not be installed in a bedroom or bathroom.

4. Never install the fireplace

• in a recreational vehicle

• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the fireplace

• in high traffic areas

• in windy or drafty areas

5. Do not use this fireplace as a wood-burning fireplace. Use only the logs provided with the fireplace.

6. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of fireplace.

7. You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is in place before running fireplace.

8. This fireplace is designed to be smokeless. If logs ever appear to smoke, turn off fireplace and call a qualified service person. smoking could occur due to log curing and fireplace burning manufacturing residues.

9. Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.

10. Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.

11. This fireplace needs fresh air ventilation to run properly. This fireplace has an oxygen depletion sensor (ODS) pilot light safety system. The ODS shuts down the fireplace if not enough fresh air is available. See Air for Combustion and Ventilation, pages 6 through 8. If fireplace keeps shutting off, see Troubleshooting, pages 28 through 31.

12. Do not run fireplace

• where flammable liquids or vapors are used or stored

• under dusty conditions

13. Do not use this fireplace to cook food or burn paper or other objects.

14. Never place any objects in the fireplace or on logs.

15. Fireplace front and screen becomes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shut-down. Allow surfaces to cool before touching.

16. Carefully supervise young children when they are in the room with fireplace.

17. Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.

18. Do not operate fireplace if any log is broken. Do not operate fireplace if a log is chipped (dime-sized or larger).

19. Turn fireplace off and let cool before servicing. Only a qualified service person should service and repair fireplace.

20. Operating fireplace above elevations of 4,500 feet could cause pilot outage.

Continued

Note:

During initial operation, slight

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PRODUCT

IDENTIFICATION

Front Burner

Front Log (#1)

Rear Log (#2)

Left Front Branch (#4)

Base

Right Front Branch (#5)

Top Louvered

Hood

Rear Burner

Gas Regulator

Figure 1 - Log Base Assembly

Top Outer Casing

Firebox Support

Rear Access Door

Screen Assembly

Bottom Louver Assembly

Figure 2 - Fireplace

Side Access Door

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LOCAL CODES

Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223, also known as NFPA 54*.

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

UNPACKING

PRODUCT

FEATURES

1. Place the carton containing the fireplace unit on its back. Hold fireplace and pull the carton and pallet away. Remove trim kit from front of fireplace.

2. Locate two screws above top corners of the fireplace screen. Remove and discard these screws. Lift fireplace screen up and pull out to remove.

3. Remove protective packaging applied to logs, log base assembly, and fireplace.

4. Check all items for any shipping damage. If damaged, promptly inform dealer where you bought fireplace.

Operation

This vent-free fireplace is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic flames and glowing embers. When used without the blower, the fireplace requires no electricity making it ideal for emergency back-up heat.

Safety Features

This fireplace has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS). The ODS/pilot is a required feature for vent-free room heaters. The ODS system protects against oxygen depletion and any interruption in the fuel supply. If either occurs, the ODS shuts off gas flow to the burner, turning the fireplace off. An internal regulator controls fluctuations in your gas pressure.

Piezo Ignition System

This fireplace has a piezo ignitor. This system requires no matches, batteries, or other sources to light fireplace.

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Thermostat Control (GFP28TNG)

These fireplaces have a thermostat sensing bulb and a control valve. The thermostat controls the heat output and flame height. This maintains a consistent room temperature. Even the lowest setting provides realistic flames and glowing embers from two burners. Selecting higher comfort settings allows the fireplace to run longer, producing greater heat output. At lower comfort settings, the fireplace will run less. This results in increased heating comfort. This can also result in lower gas bills.

Blower Assembly (GFP28TNG)

This fireplace has a blower assembly. The blower operates thermostatically. The blower circulates heated air from the fireplace into the room. Use of blower is optional.

Variable Manual Control (GFP28MNG)

These fireplaces have a variable manual control valve which allows the user to choose the heat setting that best suits his needs. Any setting between low and high may be selected by simply turning the control knob.

AIR FOR

W ARNING

COMBUSTION

AND

VENTILATION

This heater shall not be installed in a confined space unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.

Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.

While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.

Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.

PROVIDING ADEQUATE VENTILATION

The following is exerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation.

All spaces in homes fall into one of the three following ventilation classifications:

1. Unusually Tight Contruction; 2. Unconfined Space; 3. Confined Space. The information on pages 6 through 8 will help you classify your space and provide adequate ventilation.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is defined as construction where: a. walls and ceilings exposed to the outside atmosphere have a continu-

ous water vapor retarder with a rating of one perm or less with open-

ings gasketed or sealed b. weather stripping has been added on openable windows and doors c. caulking or sealants are applied to areas such as joints around window

and door frames, between sole plates and floors, between wall-ceiling

joints, between wall panels, at penetrations for plumbing, electrical, and

gas lines, and at other openings.

If your home meets all of the three criteria above, you must provide additional fresh air. See

If your home does not meet all of the three criteria above, proceed to page 6.

Ventilation Air From Outdoors

and

, page 7

and

Unconfined Space

The National Fuel Gas Code, ANSIZ223.1, 1992, Section 5.3 defines uncon- fined space as having a minimum air volume of 50 cubic feet (127 cubic cm) for each 1000 Btu/Hr input rating of all appliances in the space (cubic feet equals length x width x height of space). Include adjoining rooms only if there are doorless passageways or ventilation grills between the rooms.

Confined Space

The National Fuel Gas Code, ANSIZ223.1, 1992, Section 5.3 defines confined space as having an air volume of less than 50 cubic feet (127 cubic cm) for each 1000 Btu/Hr input rating of all appliances in the space (cubic feet equals length x width x height of space). Include adjoining rooms only if there are doorless

passageways or ventilation grills between the rooms.

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AIR FOR

COMBUSTION

DETERMINING AIR FLOW FOR FIREPLACE LOCATION

Determining if You Have a Confined or Unconfined Space

Use this work sheet to determine if you have a confined or unconfined space.

AND

VENTILATION

Continued

Space: Includes the room in which you will install fireplace plus any adjoining rooms

with doorless passageways or ventilation grills between the rooms.

1. Determine the volume of the space (length x width x height). Length x Width x Height = ___________________ cu. ft. (volume of space)

Example:

If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.

2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.

____________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr

the space can support)

Example:

3. Add the Btu/Hr of all fuel burning appliances in the space.

Example:

* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.

4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.

_________________ Btu/Hr (maximum the space can support) _________________ Btu/Hr (actual amount of Btu/Hr used)

Example:

The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:

A. Rework work sheet, adding the space of an adjoining room. If the extra space pro-

vides an unconfined space, remove door to adjoining room or add ventilation grills

between rooms. See Ventilation Air from Inside Building, page 8. B. Vent room directly to the outdoors. See Ventilation Air from Outdoors, page 8. C. Install a lower Btu/Hr fireplace, if lower Btu/Hr size makes room unconfined.

If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.

Space size 22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) =

3168 cu. ft. (volume of space)

3168 cu. ft. (volume of space) ÷ 50 cu. ft. = 63.3 or 63,300 (maximum Btu/Hr the space can support)

Vent-free fireplace ___________________ Btu/Hr Gas water heater* ___________________ Btu/Hr Gas furnace ___________________ Btu/Hr Vented gas heater ___________________ Btu/Hr Gas fireplace logs ___________________ Btu/Hr Other gas appliances* + ___________________ Btu/Hr Total = ___________________ Btu/Hr

Gas water heater 40,000 Btu/Hr Vent-free fireplace + 28,000 Btu/Hr Total = 68,000 Btu/Hr

63,300 Btu/Hr (maximum the space can support) 68,000 Btu/Hr (actual amount of Btu/Hr used)

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Continued

AIR FOR

Remove Door into Adjoining

Room, Option

Ventilation Grills

Into Adjoining Room,

Option 2

Ventilation

Grills

Into Adjoining

Room,

Option 1

12"

COMBUSTION

AND

VENTILATION

Continued

WARNING

If the area in which the heater may be operated is smaller than that defined as an unconfined space, provide adequate combustion and ventilation air by one of the methods described in the

National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3.

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 3). You can also remove door into adjoining room (see option 3, Figure 3). Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.

W ARNING

Rework worksheet, adding the space of the adjoining unconfined space. appliances in both spaces.

The combined spaces must have enough fresh air to supply all

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces.

IMPORTANT:

thermostat-controlled power vent. Heated air entering the attic will activate the power vent.

Figure 3 - Ventilation Air from Inside Building

Do not provide openings for inlet or outlet air into attic if attic has a

Ventilated Attic

Crawl Space

Ventilated

To Attic

Crawl

Space

Outlet Air

Inlet Air

Outlet Air

Inlet Air

Figure 4 - Ventilation Air from Outdoors

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INSTALLING

NOTICE

A qualified service person must install fireplace. Follow all local codes.

WARNING

Never install the fireplace

• in a bedroom or bathroom

• in a recreational vehicle

• where curtains, furniture, clothing, or other flammable

objects are less than 36 inches from the front, top, or sides of the fireplace

• in high traffic areas

• in windy or drafty areas

WARNING

The GFP28TNG has a three-prong, grounded electrical plug. This plug helps protect you against electrical shock. Only connect plug to a properly grounded, three-prong receptacle. Do not cut or remove the grounding prong from this plug.

CAUTION

This fireplace creates warm air currents. These currents move heat to wall surfaces next to fireplace. Installing fireplace next to vinyl or cloth wall coverings or operating fireplace where impurities in the air (such as tobacco smoke) exist, may discolor walls.

IMPORTANT:

installing fireplace in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 6 through 8.

IMPORTANT:

not work properly.

CHECK GAS TYPE

Use only natural gas. If your gas supply is not natural gas, do not install fireplace. Call dealer where you bought fireplace for proper type fireplace.

ELECTRICAL HOOKUP

The GFP28TNG has a blower assembly with an electrical cord. The electrical cord is five feet in length. You must locate fireplace within reach of a 120 volt grounded electrical outlet. If not, you must install an electrical outlet within reach of fireplace power cord.

Vent-free heaters add moisture to the air. Although this is beneficial,

Make sure the fireplace is level. If fireplace is not level, log set will

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Continued

INSTALLING

Continued

ASSEMBLING AND ATTACHING BRASS TRIM

Note:

1. Remove packaging from three pieces of brass trim.

2. Locate four brass screws, two adjusting plates with set screws, and two shims

3. Align shim under adjusting plate as shown in Figure 5.

4. Slide one end of adjusting plate/shim in slot on mitered edge of top brass trim

5. Slide other end of adjusting plate/shim in slot on mitered edge of side brass

6. While firmly holding edges of brass trim together, tighten both set screws on

7. Repeat steps 1 through 6 for other side.

The instructions below show assembling and attaching brass trim to fireplace. Do not yet install trim if performing a built-in installation (see page 14, Built- In Fireplace Installation).

in the hardware packet.

(see Figure 5). trim (see Figure 5). the adjusting plate with slotted screwdriver.

Side Brass Trim

Figure 5 - Assembling Brass Trim

Set Screws

Adjusting Plate

Shim

Slot

Mitered Edge

Slot

Top Brass Trim

8. Tighten trim hanging screws (#10 x 6.25 shoulder) into holes in cabinets. Place the assembled trim onto fireplace cabinet. Align hanging notches on trim with hanging screws on side of fireplace (see Figure 6). Push trim firmly into place, sliding hanging notches over hanging screws.

Trim Hanging Screws

Assembled Brass Trim

Hanging Notches on Trim

Figure 6 - Attaching Brass Trim to Fireplace

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INSTALLING

INSTALLATION CLEARANCES

Continued

W ARNING

Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling, and adjoining wall.

Carefully follow the instructions below. This will ensure safe installation.

Minimum Wall and Ceiling Clearances (see Figure 7)

A. Clearances from the side of the fireplace opening to any combustible wall should

not be less than 16 inches for a cabinet mantel or 12 inches for a corner installation.

B. Clearances from the top of the fireplace opening to the ceiling should not be

less than 42 inches.

MINIMUM CLEARANCE

Note: Clearances are the same if using optional cabinet mantel or built-in installation.

16"

Side Wall - 16 "

42"

Ceiling - 42" Floor - 0"

Figure 7 - Minimum Clearance to Wall and Ceiling

CONVENTIONAL FIREPLACE INSTALLATION

Conventional installation of this fireplace involves installing fireplace along with the cabinet mantel and hearth base accessory against a wall in your home. Follow the instructions below to install the fireplace in this manner.

WARNING

For conventional installation, it is recommended you use the cabinet mantel or hearth bases specified in this manual. Surface clearances may not be sufficient with other cabinet mantels and hearth bases. This may create a fire hazard. See page 39 for correct mantels and hearth bases.

Note:

The instructions below show installation using the GM28MU cabinet mantel

and the GFP28HBU hearth base accessory. The hearth base accessory shown is optional for this installation. You can install fireplace and cabinet mantel directly on the floor.

1. Assemble cabinet mantel and hearth base. Assembly instructions are included with each accessory.

Accessories,

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Continued

INSTALLING

Continued

2. Break off nailing flanges (see Figure 8) with hammer or pliers.

3. Place mantel and base in desired location. Place heater in front opening of mantel. Make sure all pieces fit properly. Remove mantel.

4. Mark floor and base or wall for gas line entrance. Make sure there is enough clearance between heater and mantel for gas line. IMPORTANT: Make sure there are no electrical lines where gas piping will go through floor or wall.

5. Cut an access hole in hearth base top to run flexible gas line to fireplace (see Figure 9). Make sure to locate access hole so cabinet mantel will cover it when installed.

Note:

You can secure base to floor using wood screws. Countersink

screw heads and putty over.

Nailing Flanges

Figure 8 - Location of Nailing Flanges

6. Install gas piping to fireplace location. This installation includes an approved flexible gas line (if allowed by local codes) after the manual shutoff valve. The flexible gas line must be the last item installed on the gas piping. See Installing Gas Piping to Fireplace Location, page 16.

Hearth Base

Figure 9 - Placing Hearth Base Accessory Against Wall

Flexible Gas Line

Electrical Outlet

Gas Line Access Hole

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Cabinet Mantel

Figure 10 - Installing Cabinet Mantel

7. Carefully place fireplace on top of hearth base (Figure 11). Be careful not to

Note:

scratch or damage hearth base.

You can secure fireplace to hearth or floor. Open lower louver. Locate screw holes in bottom of base. Secure with wood screws through these holes and into hearth or floor.

8. Connect fireplace to gas supply (see page 17).

9. Check all gas connections for leaks. See Checking Gas Connections, page 18.

10. After heater is secured, replace mantel on hearth base (see Figure 10). Make sure mantel is flush against wall. Install brass trim (see page 10).

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Figure 11 - Inserting Fireplace Into Cabinet Mantel

Continued

INSTALLING

35 1/2"

17 3/4"

33"

Continued

BUILT-IN FIREPLACE INSTALLATION

Built-in installation of this fireplace involves installing fireplace into a framed-in enclosure. This makes the front of fireplace flush with wall. If installing a mantel above the fireplace, but you must follow the clearances shown in Figure 15, page 15. Follow the instructions below to install the fireplace in this manner.

Height Front Width Depth

Actual Framing Actual Framing Actual Framing

/8" 33" 34 5/16" 35 1/2" 16 11/16" 17 3/4"

1. Frame in rough opening. Use dimensions shown in Figure 12 for the rough opening.

2. Install gas piping to fireplace location. This installation includes an approved flexible gas line (if allowed by local codes) after the manual shutoff valve. The flexible gas line must be the last item installed on the gas piping. See Installing Gas Piping to Fireplace Location, page 16.

3. Carefully set fireplace in front of rough opening with back of fireplace inside wall opening.

4. Attach flexible gas line to fireplace gas regulator. See Connecting Fireplace to Gas Supply, page 17.

5. Route blower electrical cord through side or rear access door of fireplace. Plug electrical cord into electrical outlet.

6. Carefully insert fireplace into rough opening.

7. Attach fireplace to wall studs using nails or wood screws through holes in nailing flange (see Figure 14).

8. Check all gas connections for leaks. See Checking Gas Connections, page 18.

9. Install brass trim after final finishing and/or painting of wall (see Figure 6, page 10).

Figure 12 - Rough Opening for Installing in Wall

If installing in a corner, use dimensions shown in Figure 13 for the rough opening. The height is 33" which is the same as the wall opening above.

39 3/8"

27 7/8"

35 1/2"

55 5/8"

Figure 13 - Rough Opening for Installing in Corner

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INSTALLING

Continued

Nails or Wood Screws

Nailing Flange

Figure 14 - Attaching Fireplace to Wall Studs

Mantel Clearances for Built-In Installation

If placing mantel above built-in fireplace, you must meet minimum clearance between mantel shelf and top of fireplace opening.

10" 8" 6" 2

Mantel Shelf

20" 24

Distances to Underside of Mantel

" 27

" 30"

Underside of Mantel Shelf

All minimum distances are in inches

Top of Fireplace Opening

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Figure 15 - Minimum Mantel Clearances for Built-In Installation

If your installation does not meet the above minimum clearances, you must:

• raise the mantel to an acceptable height, OR

• remove the mantel.

INSTALLING

INSTALLING GAS PIPING TO FIREPLACE LOCATION

Continued

NOTICE

A qualified service person must connect fireplace to gas supply. Follow all local codes.

Installation Items Needed

Before installing fireplace, make sure you have the items listed below.

• piping (check local codes)

• sealant (resistant to LP gas)

• manual shutoff valve *

• test gauge connection *

• sediment trap

* An A.G.A. design-certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection.

• tee joint

• pipe wrench

• approved flexible gas line with gas connector

local codes)

(if allowed by

(not provided)

W ARNING

Never connect fireplace to private (non-utility) gas wells. This gas is commonly known as well-head gas.

CAUTION

Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to fireplace. If pipe is too small, undue loss of pressure will occur.

Installation must include a manual shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from fireplace (see Figure 16, page 17).

Check your building codes for any special requirements for locating manual shutoff valve to fireplaces.

Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged fireplace valves.

CAUTION

Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

Install sediment trap in supply line as shown in Figure 16, page 17. Locate sediment trap where it is within reach for cleaning. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into fireplace gas controls. If sediment trap is not installed or is installed wrong, fireplace may not run properly.

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INSTALLING

Continued

A.G.A. Design-Certified Manual Shutoff Valve With 1/8" NPT Tap

Approved Flexible Gas Line

3" Minimum

Figure 16 - Gas Connection

CONNECTING FIREPLACE TO GAS SUPPLY

Installation Items Needed

• 5/16" hex socket wrench or nut-driver

• Phillips screwdriver

• sealant (resistant to LP gas, not provided)

From Gas Meter

(5" W.C. to 10.5" W.C.

Pressure)

Sediment

Tee Joint Pipe Nipple Cap

Trap

1. Remove fireplace screen. Remove two screws that hold fireplace screen in place for shipping. These screws are located near top of screen. Discard screws. Lift fireplace screen up and pull out to remove.

2. Remove access door from rear or side of fireplace. See Product Identification, page 4, for access door locations.

3. Remove screws that attach log base assembly to fireplace (see Figure 17). Carefully lift up log base assembly and remove from fireplace (see Figure 17).

Note:

If adding the GFP28BK Brick Liner accessory, install it now. Follow the instructions in the GFP28BK Accessory Kit.

CAUTION

Do not pick up log base assembly by burners. This could damage burners. Only handle base by grates.

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Figure 17 - Removing Log Base Assembly From Fireplace

Continued

INSTALLING

Continued

4. Route flexible gas line from manual shutoff valve into fireplace through side or rear access panel. Route flexible gas supply line through fireplace access door.

NOTICE

Most building codes do not permit concealed gas connections. A flexible gas line is provided to allow accessibility from the fireplace. The flexible gas supply line connection to the manual shutoff valve should be accessible.

5. Apply pipe joint sealant lightly to male threads of gas connector attached to flexible gas line (see Figure 18). Connect flexible gas line to flexible gas line attached to gas regulator of fireplace (see Figure 18).

6. Check all gas connections for leaks. See Checking Gas Connections, below.

7. Replace log base assembly back into fireplace. Feed flexible gas line into fireplace base area while replacing log base assembly. Make sure the entire flexible gas line is in fireplace base area. Reattach log base assembly to fireplace with screws removed in step 3.

To Fireplace Gas Regulator

Flexible Gas Line from Fireplace Gas Regulator

➞

Gas Connector

Flexible Gas Line from Manual Shutoff Valve

Figure 18 - Attaching Flexible Gas Lines Together

Manual Shutoff Valve

To Gas Meter

➞

CHECKING GAS CONNECTIONS

W ARNING

Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once.

W ARNING

Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.

Pressure Testing Gas Supply Piping System

Test Pressures In Excess Of 1/2 PSIG

1. Disconnect fireplace and its individual manual shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage fireplace gas regulator.

2. Cap off open end of gas pipe where manual shutoff valve was connected.

3. Pressurize supply piping system by either using compressed air or opening main gas valve located on or near gas meter.

4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.

5. Correct all leaks at once.

6. Re-connect fireplace and manual shutoff valve to gas supply. Check re-connected fittings for leaks.

103090

INSTALLING

POSITION

OFF

POSITION

Continued

Test Pressures Equal To or Less Than 1/2 PSIG

1. Close manual shutoff valve (see Figure 19).

2. Pressurize supply piping system by either using compressed air or opening main gas valve located on or near gas meter.

3. Check all joints from gas meter to manual shutoff valve (see Figure 20). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.

4. Correct all leaks at once.

Pressure Testing Fireplace Gas Connections

1. Open manual shutoff valve (see Figure 19).

2. Open main gas valve located on or near gas meter.

3. Make sure control knob of fireplace is in the OFF position.

4. Check all joints from manual shutoff valve to thermostat gas valve (see Figure

20). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.

5. Correct all leaks at once.

6. Light fireplace (see Operating Fireplace, pages 21 through 24 [Thermostatcontrolled models] or pages 24 through 26 [Manually-controlled models]). Check all other internal joints for leaks.

7. Turn off fireplace (see To Turn Off Gas to Appliance, page 23 [Thermostatcontrolled models] or page 26 [Manually-controlled models]).

Manual Shutoff Valve

Open

Closed

Figure 19 - Manual Shutoff Valve

Manual Shutoff Valve

Gas Meter

103090

Manual Gas Valve

Figure 20 - Checking Gas Joints

Continued

INSTALLING

INSTALLING LOGS

Continued

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury.

Each log is marked with a number. These numbers will help you identify the log when installing. It is very important to install these logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.

1. Slide front log (#1) into place behind front burner. Make sure tabs at bottom of log are behind front burner (see Figure 21).

2 . Slide rear log (#2) into place behind rear burner (see Figure 22).

3. Place left front branch (#4) and right front branch (#5) (24" and 30" models) or front branch (#4) (18" model) into place (see Figure 23). Make sure notches on bottom rest on grates.

Front Log (#1)

Tab

Figure 21 - Installing Front Log

Rear Log (#2)

Figure 22 - Installing Rear Log

Left Branch (#4)

Right Branch (#5)

Figure 23 - Installing Rear Log

103090

INSTALLING

Continued

W ARNING

You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is in place before running fireplace.

5. Install fireplace screen by slipping notches of fireplace screen over screws on front of fireplace (see Figure 24).

103090

FIREPLACE

Thermostat-

Controlled Model

GFP28TNG

Notches

Figure 24 - Installing Fireplace Screen

Screws for Mounting Screen

FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING

W ARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot,

follow these instructions exactly.

B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell

next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the

knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician or gas supplier. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a

qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

Continued

OPERATING

LIGHTING INSTRUCTIONS

FIREPLACE

Thermostat-

Controlled Model

Continued

W ARNING

You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is installed before running fireplace.

NOTICE

During initial operation of new fireplace, burning logs will give off a paper-burning smell. Orange flame will also be present. Open window to vent smell. Operate fireplace on HI position to burn off odor. This will only last a few hours.

1. STOP! Read the safety information on page 21.

2. Make sure manual shutoff valve is fully open.

Clockwise

3. Turn control knob clockwise

Ignitor Button

Figure 25 - Control Knob and Ignitor Button Location

4. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above. If you don’t smell gas, go to the next step.

5. Turn control knob counterclockwise control knob for five (5) seconds (see Figure 25, above).

Note:

If running fireplace for first time, there will be air in gas line. You may need to press in control knob for 30 seconds or longer. This will allow air to bleed from the gas system.

6. Continue pressing control knob in. Press and release ignitor button. This will light pilot. The pilot is attached to the front burner. If needed, keep pressing ignitor button until pilot lights.

7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.

• If control knob does not pop out when released, contact a qualified service person or gas supplier for repairs.

Note:

If pilot goes out, repeat steps 3 through 7. This fireplace has a safety interlock system. Wait one (1) minute for system to reset before lighting pilot again.

Note:

If pilot does not stay lit, contact a qualified service person or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, page 23.

to the OFF position.

to the PILOT position. Press in

C-clockwise

Control Knob

Thermocouple

Ignitor Electrode

Pilot Burner

Figure 26 - Pilot

103090

OPERATING

FIREPLACE

8. Turn control knob counterclockwise burners should light. Set control knob to any heat level between HI and LO.

C-clockwise

to desired heating level. The

Thermostat-

Controlled Model

Continued

CAUTION

Do not try to adjust heating levels by using the manual shutoff valve.

TO TURN OFF GAS TO APPLIANCE

Shutting Off Fireplace

Turn control knob clockwise

Shutting Off Burners Only (pilot stays lit)

Turn control knob clockwise

THERMOSTA T CONTROL OPERATION

You can set the thermostat control knob to any comfort level between HI and LO. The thermostat will gradually modulate the heat output and flame height from higher to lower settings, or pilot, in order to maintain the comfort level you select. The ideal comfort setting will vary by household depending upon the amount of space to be heated, the output of the central heating system, etc.

Note:

Selecting the HI setting will cause the burner to remain on without modulating

down in most cases.

MANUAL LIGHTING PROCEDURE

1. Follow steps 1 through 5 under Lighting Instructions, page 22.

2. Depress control knob and light pilot with match.

3. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob. Now follow step 8, above.

Clockwise

to the OFF position.

Clockwise

to the PILOT position.

BLOWER OPERATION

WARNING

This fireplace has a three-prong, grounded electrical plug. this plug helps protect you against electrical shock. Only connect plug to a properly grounded, three-prong receptacle. Do not cut or remove the grounding plug from this plug.

Locate the blower switch by opening lower louver on fireplace. Blower switch is located at lower left inside louver door.

The thermostat-controlled blower has three settings: ON, OFF, and AUTO. In the ON position, the blower will operate constantly. In the OFF position, the blower will not operate. In the AUTO postion, the blower will start when the thermostat senses a sufficient increase in firebox temperature.

Note:

Your gas logs and thermostat blower will not turn on and off at the same time. The fireplace may run for several minutes before the blower turns on. After the heater modulates to the pilot position, the blower will continue to run. The blower will shut off after the firebox temperature decreases.

It is safe to operate the fireplace with the burner turned off. However, the blower helps distribute heated air from the fireplace.

103090

Continued

OPERATING

FOR YOUR SAFETY READ BEFORE LIGHTING

FIREPLACE

Manually-Controlled

Model

GFP28MNG

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot,

follow these instructions exactly.

B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell

next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the

knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician or gas supplier. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a

qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

WARNING

You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is installed before running fireplace.

NOTICE

1. STOP! Read the safety information above.

2. Make sure manual shutoff valve is fully open.

3. Turn control knob clockwise

Control Knob

Figure 27 - Control Knob and Ignitor Button Location

Clockwise

to the OFF position.

Ignitor Button

IGNITOR

103090

OPERATING

FIREPLACE

Manually-Controlled

Model

Continued

5. Slightly depress and turn control knob counterclockwise position. Press in control knob for five (5) seconds (see Figure 27, page 24).

Note:

If running fireplace for first time, there will be air in gas line. You may need to press in control knob for 30 seconds or longer. This will allow air to bleed from the gas system.

6. Continue pressing control knob in. Press and release ignitor button. This will light pilot. The pilot is attached to the front burner. If needed, keep pressing ignitor button until pilot lights.

Note:

7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.

Note:

If pilot goes out, repeat steps 3 through 7.

• If control knob does not pop out when released, contact a qualified service person or gas supplier for repairs.

C-clockwise

to the PILOT

Thermocouple

Figure 28 - Pilot

8. Slightly depress and turn control knob counterclockwise position. Both burners should light. Set control knob to either HIGH or LOW.

Ignitor Electrode

Pilot Burner

C-clockwise

to the HIGH

VARIABLE CONTROL OPERATION

The variable control valve can be set to any heat setting and flame height desired, by simply turning the control knob until that setting is attained. Even the lowest setting provides realistic flames and glowing embers from two burners. Selecting higher settings produces greater heat output. This results in increased heating comfort.

WARNING

Do not operate heater between pilot and high positions.

103090

CAUTION

Do not try to adjust heating levels by using the manual shutoff valve.

OPERATING

TO TURN OFF GAS TO APPLIANCE

FIREPLACE

Manually-Controlled

Model

Continued

Shutting Off Fireplace

1. Turn control knob clockwise

2. Slightly depress control knob and turn clockwise

3. Slightly depress control knob and turn clockwise

Shutting Off Burners Only (pilot stays lit)

1. Turn control knob clockwise

2. Press in and turn clockwise

Clockwise

to the HIGH position.

Clockwise

to the PILOT position.

Clockwise

to the PILOT position.

Clockwise

to the OFF position.

MANUAL LIGHTING PROCEDURE

1. Follow steps 1 through 5 under Lighting Instructions, page 24.

2. Depress control knob and light pilot with match.

3. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob. Now follow step 8, above.

103090

INSPECTING

BURNERS

Check pilot flame pattern and burner flame patterns often.

PILOT FLAME PATTERN

Figure 29 shows a correct pilot flame pattern. Figure 30 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the fireplace will shut down.

Thermocouple

Figure 29 - Correct Pilot

Flame Pattern

If pilot flame pattern is incorrect, as shown in Figure 29

• turn fireplace off (see To Turn Off Gas to Appliance, page 23 [Thermostatcontrolled models} or page 26 [Manually-controlled models])

• see Troubleshooting, pages 28 through 31

Pilot Burner

Thermocouple

Figure 30 - Incorrect Pilot

Flame Pattern

Pilot Burner

FRONT BURNER FLAME PATTERN

Figure 31 shows correct front burner flame pattern. Figure 32 shows incorrect front burner flame pattern. The incorrect burner flame pattern shows yellow tipping at top of blue flame.

W ARNING

If front burner flame pattern shows yellow tipping, your fireplace could produce increased levels of carbon monoxide. Follow instructions at bottom of this page. Yellow flame on rear burner is normal.

103090

NOTICE

Do not mistake orange flames with yellow tipping. Dirt or other fine particles are burned by fireplace, causing brief patches of orange flame.

CORRECT FLAME PATTERN AT HIGH POSITION

Figure 31 - Correct Front Burner Flame Pattern

Yellow Tipping At Top of Blue Flame

INCORRECT FLAME PATTERN AT HIGH POSITION

Figure 32 - Incorrect Front Burner Flame Pattern

If front burner flame pattern is incorrect, as shown in Figure 32

• turn fireplace off (see To Turn Off Gas to Appliance, page 23 [Thermostatcontrolled models} or page 26 [Manually-controlled models])

• see Troubleshooting, pages 28 through 31

CLEANING

AND

MAINTENANCE

W ARNING

Turn off fireplace and let cool before cleaning.

CAUTION

You must keep control areas, burners, and circulating air passageways of fireplace clean. Inspect these areas of fireplace before each use. Have fireplace inspected yearly by a qualified service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, etc.

ODS/PILOT AND BURNERS

• Use a vacuum cleaner or small, soft bristled brush to clean.

LOGS

• If you remove logs for cleaning, refer to Installing Logs, pages 20 and 21, to properly replace logs.

• Replace log(s) if broken or chipped (dime-sized or larger).

TROUBLE-

SHOOTING

Note:

items are listed in order of

All troubleshooting

operation.

W ARNING

Turn off fireplace and let cool before servicing. Only a qualified service person should service and repair fireplace.

CAUTION

Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/pilot unit.

OBSERVED PROBLEM

When ignitor button is pressed, there is no spark at ODS/pilot

POSSIBLE CAUSE

1. Ignitor cable pinched or wet

2. Ignitor electrode not connected to ignitor cable

3. Piezo ignitor nut is loose

REMEDY

1. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry

2. Reconnect ignitor cable

3. Tighten nut holding piezo ignitor to base panel of log set. Nut is located behind base panel.

4. Broken ignitor cable

5. Ignitor electrode broken

6. Bad piezo ignitor

7. Ignitor electrode positioned wrong

4. Replace ignitor cable

5. Replace ignitor

6. Replace piezo ignitor

7. Replace ignitor

Continued

103090

TROUBLE-

SHOOTING

Continued

OBSERVED PROBLEM

When ignitor button is pressed, there is spark at ODS/pilot but no ignition

POSSIBLE CAUSE

1. Gas supply turned off or manual shutoff valve closed

2. Control knob not in PILOT position

3. Control knob not pressed in while in PILOT position

4. Air in gas lines when installed

5. ODS/pilot is clogged

6. Gas regulator setting is not correct

REMEDY

1. Turn on gas supply or open manual shutoff valve

2. Turn control knob to PILOT position

3. Press in control knob while in PILOT position

4. Continue holding down control knob. Repeat igniting operation until air is removed

5. Clean ODS/pilot (see

Cleaning and Maintenance, page 28) or

replace ODS/pilot assembly

6. Replace gas regulator

ODS/pilot lights but flame goes out when control knob is released

1. Control knob not fully pressed in

2. Control knob not pressed in long enough

3. Manual shutoff valve not fully open

4. Thermocouple connection loose at control valve

5. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot flame to go out. This problem could be caused by one or both of the following: A) Low gas pressure B) Dirty or partially clogged ODS/pilot

6. Thermocouple damaged

7. Control valve damaged

8. On thermostat models, safety interlock system has been triggered

1. Press in control knob fully

2. After ODS/pilot lights, keep control knob pressed in 30 seconds

3. Fully open manual shutoff valve

4. Hand tighten until snug, then tighten 1/4 turn more

5. A) Contact local natural gas company

B) Clean ODS/pilot (see

Cleaning and Maintenance, page 28) or

replace ODS/pilot assembly

6. Replace thermocouple

7. Replace control valve

8. Wait one minute for safety interlock system to reset. Repeat ignition operation

103090

TROUBLE-

SHOOTING

Continued

OBSERVED PROBLEM

One or both burners do not light after ODS/ pilot is lit

POSSIBLE CAUSE

1. Burner orifice(s) clogged

2. Burner orifice(s) diameter is too small

3. Inlet gas pressure is too low

4. Mislocated crossover tube

REMEDY

1. Clean burner(s) (see

Cleaning and Maintenance, page 28) or replace

burner orifice(s)

2. Replace burner orifice(s)

3. Contact local propane gas company

4. Contact qualified service person

Delayed ignition of one or both burners

Burner backfiring during combustion

Yellow flame in front burner during burner combustion

Slight smoke or odor during initial operation

1. Manifold pressure is too low

2. Burner orifice(s) clogged

3. Mislocated crossover tube

1. Burner orifice is clogged or damaged

2. Damaged burner

3. Gas regulator defective

1. Not enough air

2. Gas regulator defective

1. Residues from manufacturing processes and logs curing

1. Contact local propane gas company

2. Clean burner(s) (see

Cleaning and Maintenance, page 28) or replace

burner orifice(s)

3. Contact qualified service person

1. Clean burner (see Clean- ing and Maintenance, page

28) or replace burner orifice

2. Replace damaged burner

3. Replace gas regulator

1. Check burner(s) for dirt and debris. If found, clean burner(s) (see Cleaning and Maintenance, page 28)

2. Replace gas regulator

1. Problem will stop after a few hours of operation

Fireplace produces a whistling noise when burners are lit

Moisture/condensation noticed on windows

1. Turning control knob to HI position when burners are cold

2. Air in gas line

3. Air passageways on fireplace blocked

4. Dirty or partially clogged burner orifice(s)

1. Not enough combustion/ventilation air

1. Turn control knob to LO position and let warm up for a minute

2. Operate burners until air is removed from line. Have gas line checked by local propane gas company

3. Observe minimum installation clearances (see page 11)

4. Clean burners (see

Cleaning and Maintenance, page 28) or replace

burner orifice(s)

1. Refer to Air for Combus-

tion and Ventilation

requirements (page 6)

Continued

103090

TROUBLE-

SHOOTING

Continued

W ARNING

If you smell gas

• Shut off gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your

building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

IMPORTANT:

Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.

OBSERVED PROBLEM

Fireplace produces a clicking/ticking noise just after burners are lit or shut off

Fireplace produces unwanted odors

Fireplace shuts off in use (ODS operates)

Operating fireplace where impurities in air exist may create odors.

POSSIBLE CAUSE

1. Metal expanding while heating or contracting while cooling

1. Fireplace burning vapors from paint, hair spray, glues, cleaners, chemicals, new carpet, etc. (See statement above)

2. Gas leak. See Warn-

ing statement above

1. Not enough fresh air is available

2. Low line pressure

3. ODS/pilot is partially clogged

IMPORTANT

REMEDY

1. This is common with most fireplaces. If noise is excessive, contact qualified service person

1. Open window and ventilate room. Stop using odor causing products while fireplace is running

2. Locate and correct all leaks (see Checking Gas Connections, page 18)

1. Open window and/or door for ventilation

2. Contact local natural gas company

3. Clean ODS/pilot (see

Cleaning and Maintenance, page 28)

Gas odor even when control knob is in OFF position

Gas odor during combustion

Moisture/condensation noticed on windows

103090

1. Gas leak. See Warn-

ing statement above

2. Control valve defective

1. Foreign matter between control valve and burner

2. Gas leak.

ing statement above

1. Not enough combustion/ventilation air

See Warn-

1. Locate and correct all leaks (see Checking Gas Connections, page 18)

2. Replace control valve

1. Take apart gas tubing and remove foreign matter

2. Locate and correct all leaks (see Checking Gas Connections, page 18)

1. Refer to Air for Combus-

tion and Ventilation requirements (page 6)

ILLUSTRATED

PARTS

BREAKDOWN

Log Base Assembly V ariable ManuallyControlled Models

7-1

7-2

GFP28MNG

103090

PARTS LIST

Log Base Assembly

Variable ManuallyControlled Models

KEY NO. PART NUMBER DESCRIPTION QTY.

1 102230-02 Front Log (#1) 1 2 102231-02 Rear Log (#2) 1 3 102568-01 Control Valve 1 4 101332-01 Left Front Branch (#4) 1 5 101333-01 Right Front Branch (#5) 1 6 098304-01 Screw, #10 Phillips, Black 8 7 100701-02 O.D.S. Pilot 1 7-1 098594-01 Ignitor 1 7-2 098593-01 Thermocouple 1 8 098249-01 Nut 6 9 101006-01 Pilot Bracket 1 10 101330-05 Front Burner 1 11 100999-05 Rear Burner Assembly 1 12 102256-04BR Base Assembly 1 13 098271-06 Ignitor Cable 1 14 101924-01CB Firebox Bottom 1 15 098867-09 Gas Regulator 1 16 101004-04 Front Burner Injector 1 17 102445-01 Piezo Ignitor 1 18 101007-01 Crossover Tube 1 19 099387-05 Pilot Tube 1 20 101972-01 Valve and Piezo Bracket 1 21 M11084-38 Regulator Hex Screw 2 22 102668-01 Front Burner Tube 1 23 101008-01 Gasket 1 24 101973-01 Inlet Tube 1 25 098276-01 1/8" Plug 1 26 101004-11 Rear Burner Injector 1 27 M11084-26 Hex Screw, #10 2 28 098508-01 Valve Retainer Nut 1 29 101628-01 Flex Hose 1 30 097809-02 Adapter 1 31 098354-01 Control Knob 1

This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 38 of this manual.

GFP28MNG

100563-01 Warning Plate 1 101055-02 Lighting Instructions Plate 1 100565-01 Warning Plate Fastener 1 101416-23 Information Video 1 101976-02 Control Position Decal 1

103090

PARTS AVAILABLE — NOT SHOWN

ILLUSTRATED

PARTS

BREAKDOWN

Log Base Assembly

Thermostat-

Controlled

Models

7-1

7-2

GFP28TNG

7-2

103090

P ARTS LIST

Log Base Assembly

Thermostat-

Controlled

Models

This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 38 of this manual.

GFP28TNG

KEY NO. PART NUMBER DESCRIPTION QTY.

1 102230-02 Front Log (#1) 1 2 102231-02 Rear Log (#2) 1 3 M11084-38 Screw 2 4 101332-01 Left Front Branch (#4) 1 5 101333-01 Right Front Branch (#5) 1 6 098304-01 Screw, #10 Phillips, Black 8 7 100701-02 O.D.S. Pilot 1 7-1 098594-01 Ignitor 1 7-2 098593-01 Thermocouple 1 8 098249-01 Nut 4 9 101006-01 Pilot Bracket 1 10 101330-05 Front Burner Assembly 1 11 100999-05 Rear Burner Assembly 1 12 102256-04BR Base Assembly 1 13 098271-06 Ignitor Cable 1 14 101924-01CB Firebox Bottom 1 15 098867-09 Gas Regulator 1 16 101004-04 Front Burner Injector 1 17 102845-01 Inlet Tube 1 18 101382-01 Thermovalve Bracket 1 19 099387-03 Pilot Tube 1 20 102846-01 Burner Tube 1 21 097809-02 Adapter 1 22 099211-01 Screw 2 23 098544-01 Thermostat Clamp 1 24 101329-16 Thermostat Gas Valve Assembly 1 25 101381-01 Cover and Piezo 1 26 101004-01 Rear Burner Injector 1 27 M11084-26 Hex Screw, #10 2 28 101628-01 Flex Hose 1

103090

PARTS AVAILABLE — NOT SHOWN

100563-01 Warning Plate 1 101054-01 Lighting Instructions Plate 1 100565-01 Warning Plate Fastener 1 101416-23 Information Video 1

ILLUSTRATED

PARTS

BREAKDOWN

Fireplace

GFP28MNG

GFP28TNG

103090

PARTS LIST

Fireplace

KEY PART NUMBER FOR MODEL NO. GFP28TNG QTY. GFP28MNG QTY. DESCRIPTION

1 101357-01 1 101357-01 1 Top Outer Casing 2 101373-01 1 101373-01 1 Outer Casing 3 102806-01CB 1 102806-01CB 1 Right Front Side 4 102805-01CB 1 102805-01CB 1 Left Front Side 5 101368-01 1 101368-01 2 Access Door 6 101352-01CB 1 101352-01CB 1 Top Front 7 101739-01CB 1 101739-01CB 1 Louver Hood 8 101375-03BR 1 101375-04BR 1 Firebox Wrapper 9 101738-01CB 1 101738-01CB 1 Lower Louver Assembly 10 101403-01 1 ——Top Duct 11 101348-01 2 101348-01 2 Firebox Support 12 101347-01CB 1 101347-01CB 1 Outer Base 13 099230-02 4 099230-02 4 Shoulder Screw 14 098304-01 15 098304-01 15 Phillips Pan Head Screw, #10 15 101872-02 1 101872-03 1 Firebox Top 16 M11084-26 6 M11084-26 61 Hex Screw, #10 17 101746-01 1 101746-01 1 Handle 18 100587-01 3 100587-01 3 Brass Screw, #6-20x3/8" 19 101784-01 2 101784-01 2 Snap-in Magnet 20 101367-02BR 1 101367-02BR 1 Screen Assembly 21 101404-01 1 ——Baffle 22 097384-02 2 ——Hex Nut #8-32 with Washer 23 101573-01 1 ——Back Duct with Bushing 24 101368-02 1 ——Rear Access Door 25 101614-01 1 ——Limit Switch (thermal disk)

26 101575-01 1 ——Motor Housing Assembly 27 099998-01 1 ——Fan Switch (Thermostat

28 101379-01 1 ——Fan 29 101408-01 1 ——Motor 30 099123-01 1 ——Wire Clip 31 098219-28 1 ——Power Cord Assembly 32 101398-01 1 ——Wire Harness

This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 39 of this manual.

GFP28TNG

GFP28MNG

Assembly

Models)

102753-01 1 102753-01 1 Brass Trim Kit 100639-01 1 100639-01 1 Caution Decal 102865-01 1 102865-01 1 Brass Trim Hardware 101584-01 1 101584-01 1 Wiring Diagram Decal

103090

PARTS AVAILABLE — NOT SHOWN

SERVICE

HINTS

When gas pressure is too low

• pilot will not stay lit

• burners will have delayed ignition

• fireplace will not produce specified heat

When gas quality is bad

• pilot will not stay lit

• burners will produce flames and soot

• fireplace will backfire when lit

You may feel your gas pressure is too low or gas quality is bad. If so, contact your local natural gas supplier.

SPECIFICATIONS

TECHNICAL

SERVICE

WIRING

DIAGRAM

Btu (Low/High) 20,000/28,000 Type Gas Natural Gas Only Ignition Piezo Manifold Pressure 3.4" W.C. Inlet Gas Pressure (in. of water)

Maximum 10.5" Minimum* 5"

(*For purpose of input adjustment.)

Shipping Weight 80 lbs. You may have further questions about installation, operation, or troubleshooting.

If so, contact Perfection-Schwank’s Technical Service Department at 1-800-776-8459 (Outside Georgia) or 706-554-2101.

Fan Switch

(Off/On/Auto)

Off

Auto

Red

Fan Switch (N.O.)

Black

110/115

V.A.C.

Black

White

Green

Figure 33 - Blower Wiring Diagram for Thermostat-Controlled Models

Blue

Black

Blower

Motor

Black

Blower

Motor

103090

REPLACEMENT

PARTS

Note:

Use only original replacement parts. This will protect your warranty cover-

age for parts replaced under warranty.

Parts Under Warranty

Contact authorized dealers of this product. If they can’t supply original replacement part(s), call Perfection-Schwank’s Technical Service Department at 1-800-776-8459 (Outside Georgia) or 706-554-2101.

When calling Perfection-Schwank, have ready

• your name

• your address

• model number of your fireplace

• how fireplace was malfunctioning

• type of gas used (propane/LP or natural gas)

• purchase date

Usually, we will ask you to return the defective part to the factory.

Parts Not Under Warranty

Contact authorized dealers of this product. If they can’t supply original replacement part(s), call Perfection-Schwank’s Parts Department at 1-800-776-8459 (Outside Georgia) or 706-554-2101 for referral information.

When calling Perfection-Schwank, have ready

• model number of your fireplace

• the replacement part number

ACCESSORIES

Purchase these fireplace accessories from your local dealer or Parts Central. If they can not supply these accessories, call Perfection-Schwank’s Sales Department at 1-800-776-8459 (Outside Georgia) or 706-554-2101 for referral information. You can also write to the address listed on the back page of this manual.

CABINET MANTEL GM28MU - Unfinished

Mantel features moldings, fluted sides, and medallion. Available in unfinished hardwood, ready to stain or paint. Dimensions (H xW xD): 44" x 57-3/4" x 22-7/8"

HEARTH BASE GFP28HBU - Unfinished

The hearth base creates a handsome riser for the fireplace . Dimensions (H xW xD): 6-1/2" x 58" x 28-9/16"

103090

FIREBOX BRICK LINER - GFP28BK

Ceramic fiber firebox adds the look of real brick.

WARRANTY INFORMATION

KEEP THIS WARRANTY

Model Serial No. Date Purchased

Always specify model and serial numbers when communicating with the factory.

We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.

LIMITED WARRANTY

PERFECTION-SCHWANK VENT-FREE PROPANE/LP GAS FIREPLACE

Perfection-Schwank warrants this product to be free from defects in materials and components for one (1) year from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.

This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition when provided by a Perfection-Schwank Service Center. Warranty part(s) MUST be obtained through authorized dealers of this product and/or Perfection-Schwank who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.

This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.

TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE (1) YEAR ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE; AND PERFECTION-SCHWANK’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND PERFECTION-SCHWANK SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. For information about this warranty write:

Perfection-Schwank, Inc. One Schwank Way at Hwy 56 P.O. Box 749 Waynesboro, Georgia 30830-0749 1-800-776-8459 (outside of Georgia) 706-554-2101

103090-01 Rev. A 7/96

PERFECTION-SCHWANK GFP28MNG, GFP28TNG Owner's Operation And Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual