Perfect Flame Le1808ca Service Manual
Dual Purpose Electric Grill
246563
Model LE1808CA
OPERATOR'S MANUAL
This dual purpose grill can be used as a portable model or attached to the included grill cart as shown above right.
FREE HELP
FROM THE GRILL EXPERTS
Do not return to thestore. At Grand Hall we're
the experts on this product and trained to help
you with:
Assembly questions
Grilloperation
Replacement of damaged ormissing parts
visit
www.grandhall.com or call:
1- 877-550-8041
Monday - Friday 8:00am-4:30pm CST
IMPORTANT:
NOTE TO ASSEMBLER/ INSTALLER:
Leave this manual with the consumer.
NOTE TO CONSUMER:
Keep this manual for future reference.
RECORD YOUR SERIAL # __________________
(Seerating label on grill)
! !
Failure to comply with these instructions could
result in a fire or electric shock that could cause
serious bodily injury, death or property damage.
FOR OUTDOOR USE ONLY. DO NOT USE
INDOORSORFOR COMMERCIALCOOKING.
Whether this grill wasassembled byyou or some-
one else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Yourgrillwillgetveryhot.Always weara flame
retardant BBQ mitt when cooking on your grill.
Never leanover cookingareas while using grill. Do
not touch cooking surfaces, lid, grill housing or
other parts while grill is in operation, or until the grill
has cooled down after use.
Use yourgrill at least2feet away from any wall
orsurface.Use yourgrill at least 2feet awayfrom
combustible objects that can melt or catch fire
(such as vinyl or wood siding, fences and overhangs) or sources of ignition including pilot lights
on water heaters and live electrical appliances.
WARN ING
Printed in China
Manual # P80173002H- Date:2008/03/25
Table of Contents
Primary Safety Warnings ........................... 1-3
Pre-Assembly Instructions.............................. 3
Part Diagrams and Lists .......................... 4-6
Assembly Instructions...............................7-12
Use and Care Instructions ........................ 13
Troubleshooting .............................................. 14
Cleaning and Maintenance .......................... 15
Cooking Chart .............................................. 16
Warranty Terms..............................
Back Cover
IMPORTANT SAFEGUARD
When using this grill or any electrical appliances,
basic safety precautions should always be
followed including the following.
•
Read all Instructions.
•
Do not touch hot surfaces. Use handles or
knobs.
•
To protect against electrical shock do not
immerse cord, plugs, or this grill in water or
other liquid.
•
Close supervision is necessary when any
appliance is used near children.
•
Unplug from outlet when not in use and
before cleaning . Allow to cool before putting
on or taking off parts.
•
Do not operate any appliance with a damaged cord or plug or after the appliance
malfunctions or has been damaged in any
manner. Return appliance to the nearest
authorized service facility for examination,
repair, or adjustment.
•
The use of accessory attachments not
recommended by the appliance manufacturer
may cause injuries.
•
Do not let cord hang over edge of table or
counter, or touch hot surfaces.
•
Do not place on or near a hot gas or
electrical burner, or in a heated oven.
•
Extreme caution must be used when moving
an appliance containing hot oil or other hot
liquids.
•
Attach the plug of the appliance to the
receptacle of power supply extension cord
first, then plug cord into the wall outlet.
To disconnect, turn any control to “off”, then
remove plug from wall outlet.
•
Do not use appliance for other than intended
use.
•
Fuel, such as charcoal briquettes, is not
to be used with appliance.
•
Use only on properly grounded outlet.
•
A short power-supply cord (or detachable
power-supply cord) is to be provided to reduce
the risk resulting from becoming
entangled in or tripping over a longer cord.
•
Longer detachable power-supply cords or
extension cords are available and may be
used if care is exercised in their use.
•
If a longer detachable power-supply cord or
extension cord is used:
1) The marked electrical rating of the cord set
or extension cord should be at least as great
as the electrical rating of the appliance, and
2) The cord should be arranged so that it will
not drape over the countertop or tabletop
where it can be pulled on by children or
tripped over.
3) The appliance is of the grounded type, the
extension cord should be a grounding-type 3wire cord.
Outdoor extension cords should be used with
•
outdoor use products and are surface
marked with suffix letters "W-A"and with a
tag stating "Suitable for Use with Outdoor
Appliances". The connection to an extension
cord should be kept dry and off the ground.
•
Store products indoors when not in use – out
of the reach of children.
•
Do not clean this product with a water spray
or the like.
SAVE THESE
INSTRUCTIONS
IMPORTANT
Remove the Grease Receptacle BEFORE detaching the Grill Head for portable or table-top use.
Reinstall the Grease Receptacle once the Grill
Head is firmly in position (with legs opened and
placed on a flat surface).
! !
Failure to read and follow the Use and
Care Instructions could result in a fire or
explosion that could causeserious bodily
injury, death or property damage.
WARN ING
2
DANGER
ELECTRIC SHOCK CAN KILL OR RESULT IN
SERIOUS INJURY.
TO PREVENT ELECTRICAL SHOCK:
Connect cord to properly grounded GFCI
•
(Ground Fault Circuit Interrupter) outlet only.
Never operate your electric grill when it is
•
raining.
•
Always keep cord dry and off the ground.
•
Never put the cord or heating element in water
or any liquid.
•
To prevent your grill from being splashed by
water or falling into water, do not use grill
within 10 feet of pool, spa, pond, water faucet
or any body of water.
•
Make sure the control knob is set to OFF
before plugging OR unplugging your grill.
•
Unplug your grill when not in use or before
moving the grill.
•
Do not unplug your grill by pulling the cord.
•
Keep cord away from hot grill surfaces.
Never operate your grill if the cord or plug
•
appears damaged.
USE AND SAFETY
!!
!
The use of an extension cord is not recom-
•
mended with this grill.
Grill is rated for 1,700 watts at 120VAC.
•
If you must use an extension cord, for
•
your safety: Use only outdoor extension
cords marked with suffix letters "W-A" and
with a tag stating "Suitable for Use with
Outdoor Appliances".
•
Do not use 16 or 18 gauge extension cords
with your electric grill. Damage to household
wiring and/or fire could result.
DO NOT USE CHARCOAL OR ANY
•
TYPE FUEL INSIDE THIS GRILL. Using
charcoal or fuel will damage your grill
and result in a fire or explosion that
could cause serious bodily injury,
death or property damage.
California Proposition 65
•
Brass components, such as the rheostat
valve stem used on this electric grill,
contain lead which is known to the
State of California to cause cancer, birth
defects, or other reproductive harm.
WARN ING
!
•
Never remove the grounding plug or use with
an adapter to two prongs.
•
Unplug the cord before using water or any
liquid to clean your grill.
GROUND FAULT INTERRUPTER REQUIRED
Since 1971 the National Electric Code (NEC)
•
has required Ground Fault Circuit Interrupter
devices on all outdoor circuits.
If your residence was built before 1971, check
•
with a qualified electrician to determine if a
Ground Fault Circuit Interrupter protector exists.
Do not use this appliance if the circuit does
•
not have GFCI protection.
Do not plug this grill into an indoor electrical
•
circuit.
Save These Instructions
for Future Reference
PRE-ASSEMBLY
Read and performthe followingpre-assembly instructions:
Tools Required forAssembly:
protective work gloves
•
For your safety, obtain assistance from another
•
person when assembling this gas grill.
#2 & #3 Phillips Head Screwdriver
•
Open lid of shipping carton and remove parts box and
packing materials. Lay cardboard sheet on floor and
use as a work surface to protect floor and grill parts
from scratches.
You may slic e the carton front corners with a utility
knife to lay open the carton front panel. This allows
you to raise the grill head lid and remove the components packed inside, making it easier to lift. Use the
sliced off carton front as a work surface to protect
floor and grill parts from scratches.
Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.
Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box or you have
questions during the assembly process, call the
Grill InformationCenter
8am-4:30pm CST, Monday through Friday
1-877-550-8041
3
Hardware Pack Parts List for Model LE1808CA
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06027002A Hardware Pack 1 For use in assembly of Model LE1808CA
P05501106B
S411G07012
S112G04324
S112G04084
S112G04084
Cotter Pin 2
Attaches Wheel Axle and Wheels to Cart Legs
Washer 7/16 in. 2
Phillips Head Screw 1/4 in. X2 in. 8 Attaches Cart Bottom Shelfbetween Cart Legs
Phillips Head Screw 1/4 in. x 1/2 in. 8 Attaches Bowl Brackets to Upper Cart Legs
Phillips Head Screw 1/4 in. x 1/2 in. 8 Attaches Side Shelf Bracket to Cart Legs
S233G04104 Wing Bolt 1/4 in. x5/8 in. 6 Attaches Grill Head onto Bowl Bracket
PD13010050
S138G04104
P05515020B
S193G04074
Control Knob for Electric Burner 1 Attaches to Control Panel
Pattern Head Screw 1/4 in. x5/8 in. 8
Attaches Side Shelf to Side Shelf Bracket
"L" Screwdriver 1
Special Flat Head Screw 1/4 in. x7/16 in. 2 Attaches to Grease Tray Bracket
Hardware Pack Diagram for Model LE1808CA
Wing Bolt
1/4 in. x 5/8 in.
Qty. 6
Part # S233G04104
Phillips Head Screw
1/4 in. x 1/2 in.
Qty. 16
Part # S112G04084
Washer 7/16 in.
Qty. 2
Part # S411G07012
Phillips Head Screw
1/4 in. x 2 in.
Qty. 8
Part # S112G04324
Cotter Pin
Qty. 2
Part # P05501106B
Specification and Wiring Diagram
AC Power Rate: 120 VAC / 60 Hz, 1,700 Watts
•
Temperature Setting Range: 120°F ~570°F
•
Thermostat
AC120V/60Hz
White/AWG14/105°C
Black/AWG14/105°C
120°F~570°F
White/AWG14/105°C
Electric Timer
Module
Special Flat Head Screw
1/4 in. x 7/16 in.
Qty. 2
Part # S193G04074
Control Knob for
Electric Burner
Qty. 1
Part # PD13010050
Scale: 1:2
Indicator
120VAC
White/AWG14/200°C
White/AWG18/105°C
Heat Element
120VAC/1,700Watt
Pattern Head Screw
1/4 in. x 5/8 in.
Qty. 8
Part # S138G04104
"L" Screwdriver
Qty. 1
Part # P05515020B
Scale: 1:2
Green/AW G14/105°C Chass is
WARNING
Black/AWG18/105°C
Black/AWG14/200°C
: If any of the original wire supplied with the appliance needs to be replaced,
it must be replaced with specified type as above or its equivalent
.
4
25
Parts Diagram for Model LE1808CA
1
4
5
3
24
23
22
20
17
21
18
6
17
10
2
13
9
8
11
12
7
21
22
23
15
16
14
29
35
28
18
19
27
24
26
34
33
31
30
32
5
Parts List for Model LE1808CA
8
Parts List for Model LE1807CA
KEY PART DESCRIPTION PART # QTY
1 Lid PD01010015 1
2 Lid Trim Plate PD01020012 1
3 Lid Handle PD02010015 1
4 Name Plate P00414041C 1
5 Lid Latch, Upper PD03010011 2
6 Lid Latch, Lower PD03020011 2
7 Bowl, Outer PD04010015 1
8 Bowl, Inner PD04020012 1
9 Burner, Electric PD05010010 1
10 Cooking Grid PD07010013 1
11 Thermostat Bracket PD08010025 1
12 Thermostat Protector PD08010042 1
13 Burner Bracket PD16010025 1
14 Control Panel Heat Shield PD08010015 1
15 Control Panel Assembly PD09010015 1
16 Control Knob PD13010050 1
17 Leg, Foldable PD17030015 4
18 Leg Grip PD17040015 4
19 Grease Draining Tray PD14010012 1
20 Grease Receptacle PD14020012 1
21 Grease Tray Brac ket PD16040015 2
22 Bowl Bracket PD16010042 2
23 Side Shelf Bracket, LF/RR PD16030032 2
24 Side Shelf Bracket, RF/LR PD16030042 2
25 Side Shelf, Left PD19010022 1
26 Side Shelf, Right PD19020022 1
27 Cart Leg, Upper PD17010032 4
2
Cart Bottom Shelf PD20010012 1
29 Cart Leg, Lower Left PD17020012 2
30 Cart Leg, Lower Right PD17020032 2
31 End Cap, Leg PD21010010 2
32 Wheel Axle PD18010015 1
33 Wheel P05101001A 2
34 Wheel Hub Cap P05116001B 2
35 Cart Leg Protective Pad, Lower Left PD17020056 2
Hardware Pack P06027002A 1
Operator's Manual P80173002H 1
Note: This grill can be assembled in approximately 30 minutes.
To Order Grand Hall Certified Replacement Parts, Call 1-877-550-8041
To obtain the correct replacement parts for your elec tric grill, please refer to the part numbers in this parts
list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see UL label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Use only Grand Hall certified replacement parts. The use of any part that is not a factory
authorized part can be dangerous and will also void your product warranty. Keep this Operator's Manual
for convenient referral and for part replacement.
6
Install Wheel (Fig. 1)
1
Washer 7/16 in.
Qty. 2
Part # S411G07012
Cotter Pin
Qty. 2
Part # P05501106B
Thread Wheel Axle on the Lower Front Left Cart Legs.
1.
2.
Insert1Wheeland1Washer7/16in.totheleftsideof
Wheel Axle and secure Cotter Pin as shown.
Snap the Wheel Hub Caps onto the Wheels.
3.
Repeat steps for the rear right side of Wheel Axle.
4.
Cotter
pin
Assembly Instructions
Wheel
Axle
Washer
Wheel
Hub Cap
Wheel
Lower Left
Cart Legs
Wheel
Axle
Install Cart Legs (Fig. 2)
2
Align the 2 holes on the Lower Right Cart Legs with the
1.
threaded holes on the Upper Right Cart Legs and snap
fit the two parts together.
Repeat Steps for Upper Left Cart Legs and Lower Left
2.
Cart Legs.
Fig. 1
Double holes
face inward
Upper Left
Cart Legs
Upper Right
Cart Legs
Lower Left
Cart Legs
Lower Right
Cart Legs
Fig. 2
7
3
Install Cart Bottom Shelf (Fig. 3)
Attach the Cart Bottom Shelf between the Cart Legs (as
1.
shown).
Note: Ensure double holes face inward on 4 Cart Legs.
2.
Insert 2 Phillips Head Screws 1/4 in. x 2 in. per Cart L eg
and tighten securely.
Upper Left
Cart Legs
Lower Left
Cart Legs
Cart Bottom Shelf
Double holes
face inward
Upper Right
Cart Legs
Phillips Head Screw
1/4 in. x 2 in.
Qty. 8
Part # S112G04324
Install Bowl Brackets (Fig. 4)
4
Phillips Head Screw
1/4 in. x 1/2 in.
Qty. 8
Part # S112G04084
Attach a Right Bowl Bracket between the Upper Right Cart
1.
Legs.
Note: Ensure flat plate faces inward.
Insert 4 Phillips Head screws 1/4 in. x 1/2 in. and tighten
2.
securely.
Repeat steps for Left Bowl Bracket between the Upper
3.
Left Cart Legs.
Right Bowl
Bracket
Lower Left
Cart Legs
Lower Right
Cart Legs
Fig. 3
Left Bowl
Bracket
Flat plate faces inward
Right Bowl
Bracket
Upper Left
Cart Legs
Cart Bottom
Shelf
Lower Right
Cart Legs
Fig. 4
8
5
Install Side Shelf Brackets (Fig. 5)
Attach the Side Shelf Brackets, (RF/RR) to the Upper Right
1.
Cart Legs.
Insert 4 Phillips Head Screws 1/4 in. x 1/2 in. and tighten
2.
securely.
3.
Repeat steps for Left Side Shelf Brackets to Upper Left Cart
Legs.
Phillips Head Screw
1/4 in. x 1/2 in.
Qty. 8
Part # S112G04084
Side Shelf
Brackets
LF
LR
Upper Left
Cart Legs
Right Bowl
Bracket
Upper Right
Cart Legs
RR
6
Install Grill Head and Control Knob (Fig. 6)
Place Grill Head onto Bowl Bracket.
1.
2.
Tighten securely using 6 Wing Bolts 1/4 in. x 5/8 in. from
underside of Left and Right Bowl Brackets.
Attach Control Knob as shown.
3.
3.
Wing Bolt
1/4 in. x 5/8 in.
Qty. 6
Part # S233G04104
Lower Left
Cart Legs
Cart Bottom
Shelf
Control
Knob
Side Shelf
Brackets
RF
Lower Right
Cart Legs
Fig. 5
Grill Head
Upper/Lower
Lid Latches
Control Knob for
Electric Burner
Qty. 1
Part # PD13010050
Scale: 1:2
Left Bowl
Bracket
Lower Left
Cart Legs
9
Right Bowl
Bracket
Cart Bottom
Shelf
Lower Right
Cart Legs
Fig. 6
7-1
Pattern Head Screw
1/4 in. x 5/8 in.
Qty. 8
Part # S138G04104
1.
Attach two Pattern Head Screws 1/4 in. x 5/8 in. to the lower holes
of the Right Side Shelf Brackets and tighten securely. (See Fig. A).
Align the slot B of the Right Side Shelf to the installed Pattern Head
Screws and secure the side shelf into position.
From the underside of the Side Shelf, insert one Pattern Head Screw
2.
1/4 in. x 5/8 in. into the front Side Shelf Bracket, (see Fig. B). Then
tighten securely using a "L" Screwdriver provided. (See Fig. C).
From the underside of the Side Shelf, insert one Pattern Head Screw
3.
1/4 in. x 5/8 in. into the rear Side Shelf Bracket and tighten securely.
Repeat for Left Side Shelf.
4.
Install Side Shelf (Fig. 7)
Fig. A
Fig. B
Left Side
Shelf
Hole inside the internal
upper panel frame
A
B
C
"L" Screwdriver
Qty. 1
Part # P05515020B
Scale: 1:2
Fig. C
Lower Left
Cart Legs
View from under the Right Side Shelf
Grill Head
Cart Bottom
Shelf
Right Side
Shelf
Upper/Lower
Lid Latches
Lower Right
Cart Legs
Fig. 7
10
7-2
Fold-Away Side Shelf Option (Fig. 8)
1.
With both hands grab both sides of Left Side Shelf and lift to
dislodge it from the fixed position B slots.
2.
Pull Left Side Shelf away from the grill head and release for
Fold Away option.
Then allow the Side Shelf to slide down along the slot C
3.
until it comes to a stop.
Repeat for Right Side Shelf.
4.
Fig. 8
For illustration purposes - Rear View of the Left Side Shelf
LIFT SIDE SHELF
A
C
B
1.
8
Install Grease Tray and Grease Receptacle (Fig. 9)
Slide the Grease Tray side tabs over Grease Tray Bracket side
1.
A
C
B
2.
rails underneath the Grill Bowl.
2.
Secure Special Flat Head Screw 1/4 in. x 7/16 in. to
Grease Tray Bracket (Fig. 9)
The Grease Tray is required to be present and centered for
3.
your safety.
Slide the Grease Receptacle over Grease Tray (attached
4.
to underside of Grease Tray) until it rests in place.
4.
Left Side
Shelf
SLIDE
SIDE
SHELF
ALONG
THE
SLOT
Right Side
Shelf
SWING
SIDE
SHELF
DOWN
3.
Special Flat Head Screw
1/4 in. x 7/16 in.
Qty. 2
Part # S193G04074
Grease Tray
Grease
Receptacle
Left Side
Shelf
Lower Left
Cart Legs
Grill Head
Upper/Lower
Lid Latches
Right Side
Shelf
Cart Bottom
Shelf
Lower Right
Cart Legs
Grease Tray Br acket
Fig. 9
11
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