Perfect Flame 246563 Operator's Manual

Manual # P80173002H- Date:2008/03/25
OPERATOR'S MANUAL
Dual Purpose Electric Grill 246563 Model LE1808CA
This dual purpose grill can be used as a portable model or attached to the included grill cart as shown above right.
Printed in China
Leave this manual with the consumer.
NOTE TO CONSUMER:
Keep this manual for future reference.
RECORD YOUR SERIAL #__________________ (Seerating label on grill)
IMPORTANT:
FREE HELP
FROM THE GRILL EXPERTS
Do not return to thestore. At GrandHall we're the experts on this product and trained to help
you with:
visit
www.grandhall.com or call:
1- 877-550-8041
Monday - Friday 8:00am-4:30pm CST
Assembly questions Grilloperation Replacement of damaged ormissingparts
  
WARNING
! !
Failure to comply with these instructions could result in a fire or electric shock that could cause serious bodily injury, death or property damage.
FOR OUTDOOR USE ONLY. DO NOT USE INDOORSOR FOR COMMERCIALCOOKING.
Whether this grill was assembled by you or some­one else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.
Yourgrillwillgetveryhot.Always wear a flame retardant BBQ mitt when cooking on your grill. Never leanovercooking areas while usinggrill. Do not touch cooking surf aces, lid, grill housing or other parts while grill isin operation, or until thegrill has cooled down after use.
Use your grill atleast 2 feet away from anywall orsurface.Use your grill at least 2 feetaway from
combustible objects that can melt or catch fire (such as vinyl or wood siding, fences and over­hangs) or sources of ignition including pilot lights on water heaters and live electrical appliances.
2
Table of Contents
Primary Safety Warnings ........................... 1-3
Pre-Assembly Instructions.............................. 3
Part Diagrams and Lists .......................... 4-6
Assembly Instructions...............................7-12
Use and Care Instructions ........................ 13
Troubleshooting .............................................. 14
Cleaning and Maintenance .......................... 15
Cooking Chart .............................................. 16
Warranty Terms ..............................
Back Cover
A short power-supply cord (or detachable power-supply cord) is to be provided to reduce the risk resulting from becoming entangled in or tripping over a longer cord. Longer detachable power-supply cords or extension cords are available and may be used if care is exercised in their use. If a longer detachable power-supply cord or extension cord is used:
1) The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the appliance, and
2) The cord should be arranged so that it will not drape over the countertop or tabletop where it can be pulled on by children or tripped over.
3) The appliance is of the grounded type, the extension cord should be a grounding-type 3­wire cord. Outdoor extension cords should be used with outdoor use products and are surface marked with suffix letters "W-A"and with a tag stating "Suitable for Use with Outdoor Appliances". The connection to an extension cord should be kept dry and off the ground. Store products indoors when not in use – out of the reach of children. Do not clean this product with a water spray or the like.
When using this grill or any electrical appliances, basic safety precautions should always be followed including the following.
IMPORTANT SAFEGUARD
Read all Instructions. Do not touch hot surfaces. Use handles or knobs. To protect against electrical shock do not immerse cord, plugs, or this grill in water or other liquid. Close supervision is necessary when any appliance is used near children. Unplug from outlet when not in use and before cleaning . Allow to cool before putting on or taking off parts. Do not operate any appliance with a dam­aged cord or plug or after the appliance malfunctions or has been damaged in any manner. Return appliance to the nearest authorized service facility for examination, repair, or adjustment. The use of accessory attachments not recommended by the appli ance manufacturer may cause injuries. Do not let cord hang over edge of table or counter, or touch hot surfaces. Do not place on or near a hot gas or electrical burner, or in a heated oven. Extreme caution must be used when moving an appliance containing hot oil or other hot liquids. Attach the plug of the appliance to the receptacle of power supply extension cord first, then plug cord into the wall outlet. To disconnect, turn any control to “off”, then remove plug from wall outlet. Do not use appliance for other than intended use. Fuel, such as charcoal briquettes, is not to be used with appliance. Use only on properly grounded outlet.
! !
Failure to read and follow the Use and Care Instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.
WARNING
IMPORTANT
Remove the Grease Receptacle BEFORE detach­ing the Grill Head for portable or table-top use.
Reinstall the Grease Receptacle once the Grill Head is firmly in position (with legs opened and placed on a flat surface).
SAVE THESE
INSTRUCTIONS
3
USE AND SAFETY
The use of an extension cord is not recom­mended with this grill.
Grill is rated for 1,700 watts at 120VAC.
If you must use an extension cord, for your safety: Use only outdoor extension
cords marked with suffix letters "W-A" and with a tag stating "Suitable for Use with
Outdoor Appliances".
Do not use 16 or 18 gauge extension cords with your electric grill. Damage to household wiring and/or fire could result.
DO NOT USE CHARCOAL OR ANY TYPE FUEL INSIDE THIS GRILL. Using
charcoal or fuel will damage your grill and result in a fire or explosion that
could cause serious bodily injury, death or property damage.
Brass components, such as the rheostat valve stem used on this electric grill, contain lead which is known to the State of California to cause cancer, bi rth defects, or other reproductive harm.
!
WARNING
!
GROUND FAULT INTERRUPTER REQUIRED
Since 1971 the National Electric Code (NEC) has required Ground Fault Circuit Interrupter devices on all outdoor circuits.
If your residence was built before 1971, check with a qualified electrician to determine if a Ground Fault Circuit Interrupter protector exists.
Do not use this appliance if the circuit does not have GFCI protection.
Do not plug this grill into an indoor electrical circuit.
Connect cord to properly grounded GFCI (Ground Fault Circuit Interrupter) outlet only.
Never operate your electric grill when it is raining.
Always keep cord dry and off the ground.
Never put the cord or heating element in water or any liquid.
To prevent your grill from being splashed by water or falling into water, do not use grill within 10 feet of pool, spa, pond, water faucet or any body of water.
Make sure the control knob is set to OFF before plugging OR unplugging your grill.
Unplug your grill when not in use or before moving the grill.
Do not unplug your grill by pulling the cord.
Keep cord away from hot grill surfaces.
Never operate your grill if the cord or plug appears damaged.
Never remove the grounding plug or use with an adapter to two prongs.
Unplug the cord before using water or any liquid to clean your grill.
ELECTRIC SHOCK CAN KILL OR RESULT IN SERIOUS INJURY.
TO PREVENT ELECTRICAL SHOCK:
DANGER
!!
Save These Instructions
for Future Reference
Grill Information Center
1-877-550-8041
8am-4:30pm CST, Monday through Friday
PRE-ASSEMBLY
Read and performthe followingpre-assemblyinstructions:
Open lid of shipping carton and remove parts box and packing materials. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches. You may slice the carton front corners with a utility knife to lay open the carton front panel. This allows you to raise the grill head lid and remove the compo­nents packed inside, making it easier to lift. Use the sliced off carton front as a work surface to protect floor and grill parts from scratches. Use the Hardware and Part Diagrams to ensure all
items are included and free of damage. Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the
For your safety, obtain assistance from another person when assembling this gas grill.
Tools Requiredfor Assembly:
protective work gloves
#2 & #3 Phillips Head Screwdriver
California Proposition 65
4
Hardware Pack Diagram for Model LE1808CA
Hardware Pack Parts List for Model LE1808CA
Specification and Wiring Diagram
AC Power Rate: 120 VAC / 60 Hz, 1,700 Watts Temperature Setting Range: 120°F ~570°F
WARNING
: If any of the original wire supplied with the appliance needs to be replaced,
it must be replaced with specified type as above or its equivalent
.
AC120V/60Hz
Green/AW G14/105°C Chass is
White/AWG14/105°C
Black/AWG14/105°C
White/AWG14/105°C
White/AWG18/105°C
Black/AWG18/105°C
White/AWG14/200°C
Black/AWG14/200°C
Heat Element
120VAC/1,700Watt
Indicator 120VAC
Electric Timer
Module
Thermostat 120°F~570°F
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06027002A Hardware Pack 1 For use in assem bly of Model LE1808CA
P05501106B
Cotter Pin 2
S411G07012
Washer 7/16 in. 2
S112G04324
Phillips Head Screw 1/4 in. X 2 in. 8 Attaches Cart Bottom Shelf between Cart Legs
S112G04084
Phillips Head Screw 1/4 in. x1/2 in. 8 Attaches Bowl Brackets to Upper Cart Legs
S112G04084
Phillips Head Screw 1/4 in. x 1/2 in. 8 Attaches Side Shelf Bracket to Cart Legs
S233G04104 Wing Bolt 1/4 in. x 5/8 in. 6 Attaches Grill Head onto Bowl Bracket
PD13010050
Control Knob for Electric Burner 1 Attaches to Control Panel
S138G04104
Pattern Head Screw 1/4 in. x 5/8 in. 8
P05515020B
"L" Screwdriver 1
S193G04074
Special Flat Head Screw 1/4 in. x7/16 in. 2 Attaches to Grease TrayBracket
Attaches Wheel Axle and Wheels to Cart Legs
Attaches Side Shelf to Side Shelf Bracket
Control Knob for Electric Burner Qty. 1 Part # PD13010050 Scale: 1:2
Wing Bolt 1/4 in. x 5/8 in. Qty. 6 Part # S233G04104
Washer 7/16 in. Qty. 2 Part # S411G07012
Pattern Head Screw 1/4 in. x 5/8 in. Qty. 8 Part # S138G04104
Phillips Head Screw 1/4 in. x 1/2 in. Qty. 16 Part # S112G04084
Phillips Head Screw 1/4 in. x 2 in. Qty. 8 Part # S112G04324
Cotter Pin Qty. 2 Part # P05501106B
Special Flat Head Screw 1/4 in. x 7/16 in. Qty. 2 Part # S193G04074
"L" Screwdriver Qty. 1 Part # P05515020B Scale: 1:2
5
Parts Diagram for Model LE1808CA
1
5
3
4
10
13
9
8
11
7
21
20
17
18
14
15
16
6
27
28
34
33
31
30
32
24
23
25
26
18
17
24
23
29
19
2
22
12
21
22
35
Parts List for Model LE1807CA
6
Important: Use only Grand Hall certified replacement parts. The use of any part that is not a factory authorized part can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part replacement.
To Order Grand Hall Certified Replacement Parts, Call 1-877-550-8041
To o btain the correct replacement parts for your electric grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see UL lab el on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Parts List for Model LE1808CA
KEY PART DESCRIPTI ON PART # QTY
1 Lid PD01010015 1 2 Lid Trim P late PD01020012 1 3 Lid Handle PD02010015 1 4 Name Plate P00414041C 1 5 Lid Latch, Upper PD03010011 2 6 Lid Latch, Lower PD03020011 2 7 Bowl, Outer PD04010015 1 8 Bowl, Inner PD04020012 1
9 Burner, Electric PD05010010 1 10 Cooking Grid PD07010013 1 11 Thermostat Bracket PD08010025 1 12 Thermostat Protector PD08010042 1 13 Burner Bracket PD16010025 1 14 Control Panel Heat Shield PD08010015 1 15 Control Panel Assembly PD09010015 1 16 Control Knob PD13010050 1 17 Leg, Foldable PD17030015 4 18 Leg Grip PD17040015 4 19 Grease Draining Tray PD14010012 1 20 Grease Receptacl e PD14020012 1 21 Grease Tray Bracket PD16040015 2 22 Bowl Bracket PD16010042 2 23 Side Shelf Bracket, LF/RR PD16030032 2 24 Side Shelf Bracket, RF/LR PD16030042 2 25 Side Shelf, Left PD19010022 1 26 Side Shelf, Right PD19020022 1 27 Cart Leg, Upper PD17010032 4 2
8
Cart Bottom Shelf PD20010012 1 29 Cart Leg, Lower Left PD17020012 2 30 Cart Leg, Lower Right PD17020032 2 31 End Cap, Leg PD21010010 2 32 Wheel Axl e PD18010015 1 33 Wheel P05101001A 2 34 Wheel Hub Cap P05116001B 2 35 Cart Leg Protective Pad, Lower Left PD17020056 2
Hardware Pack P06027002A 1
Operator's Manual P80173002H 1
Note: This grill can be assembled in approximately 30 minutes.
7
Assembly Instructions
1
2
Cotter Pin Qty. 2 Part # P05501106B
Washer 7/16 in. Qty. 2 Part # S411G07012
Install Cart Legs (Fig. 2)
Install Wheel (Fig. 1)
Fig. 1
Fig. 2
1.
2.
3.
4.
1.
2.
Lower Left Cart Legs
Wheel Hub Cap
Wheel Axle
Wheel
Wheel Axle
Washer
Cotter pin
Lower Left Cart Legs
Upper Left Cart Legs
Upper Right Cart Legs
Lower Right Cart Legs
Double holes face inward
Thread W heel Axle on the Lower Front Left Cart Legs. Insert1Wheeland1Washer7/16in.totheleftsideof Wheel Axle and secure Cotter Pin as shown. Snap the Wheel Hub Caps onto the W heels. Repeat steps for the rear right side of Wheel Axle.
Align the 2 holes on the Lower Right Cart Legs with the threaded holes on the Upper Right Cart Legs and snap fit the two parts together. Repeat Steps for Upper Left Cart Legs and Lower Left Cart Legs.
Upper Left Cart Legs
Upper Right Cart Legs
Lower Right Cart Legs
Lower Left Cart Legs
Cart Bottom Shelf
Double holes face inward
8
3
Phillips Head Screw 1/4 in. x 2 in. Qty. 8 Part # S112G04324
Install Cart Bottom Shelf (Fig. 3)
Install Bowl Brackets (Fig. 4)
Phillips Head Screw 1/4 in. x 1/2 in. Qty. 8 Part # S112G04084
Fig. 3
Fig. 4
1.
2.
1.
2.
3.
Lower Left Cart Legs
Upper Left Cart Legs
Left Bowl Bracket
Right Bowl Bracket
Cart Bottom Shelf
Lower Right Cart Legs
Flat plate f aces inward
Right Bowl Bracket
4
Attach the Cart Bottom Shelf between the Cart Legs (as shown). Note: Ensure double holes face inward on 4 Cart Legs. Insert 2 Phillips Head Sc rew s 1/4 in. x 2 in. per Cart Leg
and tighten securely.
Attach a Right Bowl Bracket between the Upper Right Cart Legs. Note: Ensure flat plate faces inward. Insert 4 Phillips Head screws 1/4 in. x 1/2 in. and tighten securely. Repeat steps for Left Bowl Bracket between the Upper Left Cart Legs.
9
5
Install Side Shelf Brackets (Fig. 5)
Wing Bolt 1/4 in. x 5/8 in. Qty. 6 Part # S233G04104
Control Knob for Electric Burner Qty. 1 Part # PD13010050 Scale: 1:2
Install Grill Head and Control Knob (Fig. 6)
6
Fig. 6
1.
2.
3.
1.
2.
3.
LF
Side Shelf Brackets
Lower Left Cart Legs
LR
Lower Right
Cart Legs
Cart Bottom Shelf
RR
RF
Side Shelf Brackets
Upper Left Cart Legs
Upper Right Cart Legs
Right Bowl Bracket
3.
Fig. 5
Phillips Head Screw 1/4 in. x 1/2 in. Qty. 8 Part # S112G04084
Lower Right Cart Legs
Right Bowl Bracket
Grill Head
Upper/Lower Lid Latches
Cart Bottom Shelf
Lower Left Cart Legs
Left Bowl Bracket
Control Knob
Attach the Side Shelf Brackets, (RF/RR) to the Upper Right Cart Legs. Insert 4 Phillips Head Screws 1/4 in. x 1/2 in. and tighten securely. Repeat steps for Left Side Shelf Brackets to Upper Left Cart Legs.
Place Grill Head onto Bowl Bracket. Tighten securely using 6 W ing Bolts 1/4 in. x 5/8 in. from underside of Left and Right Bowl Brackets. Attach Control Knob as shown.
10
7-1
Install Side Shelf (Fig. 7)
1.
3.
2.
Pattern Head Screw 1/4 in. x 5/8 in. Qty. 8 Part # S138G04104
4.
View from under the Right Side Shelf
Fig. 7
Right Side Shelf
Cart Bottom Shelf
Upper/Lower Lid Latches
Lower Left Cart Legs
Grill Head
Left Side Shelf
Lower Right Cart Legs
Hole inside the internal upper panel frame
A
B
C
Fig. A
Fig. B
Fig. C
"L" Screwdriver Qty. 1 Part # P05515020B Scale: 1:2
Attach two Pattern Head Screws 1/4 in. x 5/8 in. to the lower holes of the Right Side Shelf Brackets and tighten securely. (See Fig. A). Align the slot B of the Right Side Shelf to the installed Pattern Head Screws and secure the side shelf into position. From the underside of the Side Shelf, insert one Pattern Head Screw 1/4 in. x 5/8 in. into the front Side Shelf Bracket, (see Fig. B). Then tighten securely using a "L" Screwdriver provided. (See Fig. C). From the underside of the Side Shelf, insert one Pattern Head Screw 1/4 in. x 5/8 in. into the rear Side Shelf Bracket and tighten securely.
Repeat for Left Side Shelf.
11
Grease Tr ay Brac ket
8
Special Flat Head Screw 1/4 in. x 7/16 in. Qty. 2 Part # S193G04074
Install Grease Tray and Grease Receptacle (Fig. 9)
Fig. 9
1.
4.
3.
2.
Grease Tray
Grease Receptacle
Grill Head
Lower Left Cart Legs
Right Side Shelf
Left Side Shelf
Cart Bottom Shelf
Lower Right Cart Legs
Upper/Lower Lid Latches
7-2
Fold-Away Side Shelf Option (Fig. 8)
1.
3.
2.
4.
For illustration purposes - Rear View of the Left Side Shelf
Fig. 8
Left Side Shelf
Right Side Shelf
1.
A
B
C
2.
LIFT SIDE SHELF
A
C
B
3.
SWING SIDE SHELF DOWN
4.
SLIDE SIDE SHELF ALONG THE SLOT
With both hands grab both sides of Left Side Shelf and lift to dislodge it from the fixed position B slots. Pull Left Side Shelf away from the grill head and release for Fold Away option. Then allow the Side Shelf to slide down along the slot C until it comes to a stop. Repeat for Right Side Shelf.
Slide the Grease Tray side tabs over Grease Tray Bracket side rails underneath the Grill Bowl. Secure Special Flat Head Screw 1/4 in. x 7/16 in. to Grease Tray Bracket (Fig. 9) The Grease Tray is required to be present and centered for your safety. Slide the Grease Receptacle over Grease Tray (attached to underside of Grease Tray) until it rests in place.
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