Perfect Aire 1PAMSCH12, 1PAMSH09-MZW-16, 1PAMSCH18, 1PAMSH18-MZW-16, 1PAMSH18-MZO2-16 Installation Manual

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Before using your multi-zone inverter mini-split system, please read
this manual carefully and keep it for future reference along with your receipt.
INVERTER MULTI-ZONE HEAT PUMP MINI-SPLIT SYSTEMS
Please read this installation manual completely before installing the product. Replacement and repair work shall be performed by authorized personnel only. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Contact an authorized service technician for repair, maintenance or installation of this unit.
CONTENTS
SAFETY PRECAUTIONS
Warning ...........................................................................................................................................2
Caution ............................................................................................................................................2
INSTALLATION INSTRUCTIONS
Selecting installation place...............................................................................................................3
Wall-mounted type ...........................................................................................................................3
Accessories .........................................................................................................4
Four-way cassette type ....................................................................................................................9
Outdoor unit installation ..........................................................................................................................15
REFRIGERANT PIPE CONNECTION
Refrigerant pipe connection .............................................................................................................16
ELECTRICAL WORK
Electrical work ................................................................................................................................17
AIR PURGING
Air purging with vacuum pump .........................................................................................................21
Safety and leakage check ................................................................................................................22
TEST RUNNING
Test running ............................................................................................................................................23
TROUBLE SHOOTING TIPS
Trouble shooting tips .....................................................................................................................24
Read This Manual
This manual provides the information needed for proper use and maintenance of this unit. Basic preventive care can help extend the life of this unit. The “Troubleshooting Tips” contains a chart with solutions to the most common problems. Referring to this section may save time and prevent the need for a service call in the event of a problem.
CAUTION
Contact an authorized service technician for repair or maintenance of this unit. Contact an authorized installer for installation of this unit. The air conditioner is not intended for use by young children without supervision. Disabled persons may require assistance with set up. Young children should be supervised to ensure that they do not play with the air conditioner. Replacement work shall be performed by authorized personnel only. Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
1
SAFETY PRECAUTIONS
Read the following SAFETY PRECAUTIONS carefully before installation. Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model to be installed. Incorrect installation due to ignoring of the instructions will cause harm or damage. The seriousness is classified by the following indications.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to property.
The items to be followed are classified by the symbols:
Symbol with white background denotes item that is PROHIBITED from doing.
WARNING
1) Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.
2) Install according to these installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
3) Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, electrical shock or fire.
4) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury.
5) For electrical work, follow the local national wiring standard, regulation and these installation instructions. An independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
6) Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not proper, it will cause heat-up or fire at the connection.
7) Wiring routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed properly, it will cause heat-up at connection point of terminal, fire or electrical shock.
8) When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9) Do not modify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
,
1) This equipment must be grounded and installed with grounding leakage current breaker. It may cause electrical shock if grounding is not proper.
2) Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire.
3) Carry out drainage piping as mentioned in installation instructions. If drainage is not proper, water may enter the room and damage the furniture.
CAUTION
2
1. Wall-mounted type
INSTALLATION INSTRUCTIONS
Selecting installation place
More than 6in.(15cm)
Read completely, then follow step by step.
Indoor unit
Do not expose the indoor unit to heat or steam.
More than 4.73in.(12cm)
More than 4.73in.( 12cm)
Select a place where there are no obstacles in front or around the unit. Make sure that condensation drainage can be conveniently routed away.
More than 6.57ft( 2.0m)
Do not install near a doorway. Ensure that the space on the left and right
Fig.1
of the unit is more than 5 inches (12cm). Use a stud finder to locate studs to prevent unnecessary damage to the wall. The indoor unit should be installed on the wall at a height of 7 feet (2.0 m) or more from the floor. The indoor unit should be installed allowing a minimum clearance of 6 inches (15cm) from the ceiling. Any variations in pipe length will/may require adjustment to refrigerant charge. There should not be any direct sunlight. Otherwise, the sun will fade the plastic cabinet and affect its appearance. If unavoidable, sunlight prevention should be taken into consideration.
Outdoor unit
More than 11.9in.( 30cm)
If an awning is built over the outdoor unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the
More than 11.9in.
(30
cm)
condenser is not restricted. Ensure that the clearance around the back of the unit is more than 12 inches (30cm) and left side is
More than 23.7in.( 60cm)
more than 12 inches (30cm). The front of the unit should have more than 7 feet (2m) of clearance and the connection side (right side) should have more than 24 inches (60cm) of clearance.
More than 6.57ft( 200cm)
Fig.2
Do not place animals and plants in the path of the air inlet or outlet. Take the air conditioner weight into account and select a place where noise and vibration will not be an issue. Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
Rooftop installation:
If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting. If the outdoor unit is installed on roof structures or external walls, this may result in excessive noise and vibration, and may also
be classed as a non serviceable installation.
3
INSTALLATION INSTRUCTIONS
Tools needed for installation:
Level gauge Screwdriver Electric drill, Hole core drill (2.5 inches (65mm)) Flaring tool set Specified torque wrenches: 13.0 lb.ft., 30.4 lb.ft.,
39.8 lb.ft., 47.7 lb.ft. (different depending on model No.) Spanner (half union) Service wrench Gas-leak detector
Parts List
Vacuum pump Gauge manifold Users manual Thermometer Multimeter Pipe cutter Measuring tape
Number
1
2
3
4
5
6
7
8
9
10
Name of Part
Installation Plate
Plastic Expansion Sheath
Self-Tapping Screw A ST3.9X25
Connecting Pipe Assembly
Liquid side
Gas side
1/4 6.35mm)
3/8 9.53mm
1/2 12.7mm)
Remote Control
Self-tapping Screw B ST2.9X10
Remote Control Holder
Seal (for cooling& heating models only)
Drain Joint
Transfer connector
(NOTE: Pipe size differs from appliance to appliance. To meet different pipe size requirement, sometimes the pipe connections need the transfer connector to install on the outdoor unit .)
(for cooling& heating models only)
( )
Packed with the indoor unit
Qty/one unit
1
5-8
(depending on models)
5-8
(depending on models)
Parts you must purchase Consult the technician for the proper size.
1
2
1
1
1
1 (on some models)
4
More than 4.73in.(12cm)
.ni37.4 naht eroM (12cm)
INSTALLATION INSTRUCTIONS
More than 6in.(15cm)
More than
4.73in.(12cm)
2
1
3
More than
)mc21(.ni37.4
Remote control
Remote control
retlif riA
More than
4in.(10cm)
Remote control
Air out
retlif riA
4
6
More th an
23.7i n. ( 60 cm)
More than
11.9in.(30cm)
retlif riA
Remote control
retlif riA
5
A
More than
23.7in.(60c m)
One-Two Zone One-Three Zone
Mor e than
6.5 7ft( 2.0m )
Loop a connective cable
B
C
One-Four Zone
Fig.3
CAUTIONS
This illustration is for explanation purposes only. The actual shape of your air condtion er may be slightly different. Copper lines must be insulated inde pendently.
CAUTION
Use a stud finder to locate studs to prevent unnecessary damage to the wall. A minimum pipe run of 10ft (3m) is required to minimize vibration & excessive noise. Two of the A, B and C directions should be free from obstructions.
5
INSTALLATION INSTRUCTIONS
Indoor unit installation (wall-mounted type)
1. Fit the Installation Plate
1. Fit the installation plate horizontally on structural parts of the wall with spaces around the installation plate.
2. If the wall is made of brick, concrete or the like, drill five or eight 0.197 inches ( 5mm) diameter holes in the wall. Insert Clip anchor for appropriate mounting screws.
3. Fit the installation plate on the wall with five or eight type “A” screws.
Not e:
Fit the Installation Plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate. The Installation Plate may be slightly different according to the different models of indoor unit.
(Dimensions are in “inch” unless otherwise stated)
Indoor unit outline
4.8in.(120mm) or more to wall
Left rear side refrigerant pipe hole 2.6
4.8in.(120mm) or more to wall
Left rear side refrigerant pipe hole 2.6in.
Correct orientation of Installation Plate
Fig.4
6in.(150mm) or more to ceiling
C
Installation plate
1.8
A
Model A (A: 28, B: 9.84, C:3.94, D: 4.33)
Model B( )A: 31.1, B:10.43, C:3.94, D: 5.9
6in.(150mm) or more to ceiling
1.8
Model A (A: 28, B: 9.84, C: 3.94, D: 4.33)
Model B( )A: 31.1, B:10.8, C:3.94, D: 3.35
Model C( )A: 33.5, B:11.4, C:3.94, D: 4.53
D
4.8in.(120mm) or more to wall
B
Right rear side
1.8
refrigerant pipe hole 2.6in.
4.8in.(120mm) or more to wall
Right rear side refrigerant
1.8
pipe hole 2.6in.
4.8in.(120mm) or more to wall
2. Dr ill a hole in th e wall
1. Determine hole positions according to the diagram detailed in Fig.5. Drill one (1) hole (2.5 inches (65mm)) slanting slightly to outdoor side.
3. Connective Pipe and Drainage Installation
Drainage
1. Run the drain hose sloping downward. Do not install the drain hose as illustrated in Fig.7.
Indoor unit outline
Left rear side refrigerant pipe hole 2.6
Do not block water flow by a rise.
5.91in.
11.5in.
1.8
Model A (A: 36.2, B: 11.5, C:5.9, D: 7.3)
Model B( )A: 39.2, B:11.5, C:5.9, D:7.9
Model C( )A: 33.5, B:12, C:5.9, D:5.7
6in.(150mm) or more to ceiling
Installation plate
36.14in.
7.28in.
Fig.5
Wall
Indoor
Outdoor
)
5-7 mm
(
0.2 -0 .3 in .
Fig.6
Do not put the end of drain hose into water.
Fig.7
4.8in.(120mm) or more to wall
Right rear side refrigerant
1.8
pipe hole 2.6in.
6
2. When connecting extension drain hose, insulate the connecting part of extension drain hose with a shield pipe, do not let the drain hose slack.
INSTALLATION INSTRUCTIONS
Connective pipe installation
1. For the left-hand and right-hand piping, remove the pipe cover from the side panel.
2. For the rear-right-hand and rear-left-hand piping, install the piping as shown in Fig.10.
3. Fix the end of the connective pipe. (Refer to Tightening Connection in REFRIGERANT PIPING CONNECTION)
4. Piping and wrapping
Bundle the tubing, connecting cable, and drain hose with tape securely, evenly as shown in Fig.11. Because the condensed water from rear of the indoor unit is gathered in evaporative drain pain box and is piped out of room do not put anything else in the box.
Right-hand piping
Left-hand piping
Fig.9
Fig.8
Rear-right piping
Rear-left piping
Fig.10
CAUTION
Connect the indoor unit first, then the outdoor unit. Do not allow the piping to let out from the back of the indoor unit. Be careful not to let the drain hose slack. Heat insulated both of the auxiliary piping. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit. Never intercross nor intertwist the power wire with any other wiring. Run the drain hose sloped downward to drain out the condensed water smoothly.
7
Drain hose
Indoor unit
Connective cable
Fig.11
Ponding box
Pipe room
Connective pipe
Wrapping belt
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