PERCo IR-10 Operation Manual

Proximity Card Reader

IR-10

CERTIFICATE AND OPERATION MANUAL

PERCo-Web system

Proximity Card Reader

IR-10

Certificate and Operation Manual

TC RU C-RU.МЛ02.В.00273

ТУ 4372-040-88226999-2014

CONTENTS

1 GENERAL INFORMATION .........................................................................................3

2 TECHNICAL SPECIFICATIONS .................................................................................4

3 DELIVERY SET...........................................................................................................4

4 PRODUCT DESCRIPTION .........................................................................................5

4.1 Design ...................................................................................................................5

4.2 Operating principle ................................................................................................5

4.3 Data transmitting via Wiegand interface ................................................................6

5 CONFIGURATION ......................................................................................................8

5.1 Selection of reader number in RS-485 interface....................................................8

5.2 Operation in Wiegand mode..................................................................................8

5.2.1 Indication setting ............................................................................................8

5.2.2 Changing the format of output data ................................................................9

6 INSTALLATION.........................................................................................................10

6.1 Safety requirements ............................................................................................10

6.2 Installation features .............................................................................................10

6.3 Tools and equipment required for installation......................................................10

6.4 Required cables...................................................................................................11

6.5 Installation sequence...........................................................................................11

7 TROUBLESHOOTING ..............................................................................................14

8 PERCO WARRANTY ................................................................................................15

IR-10 Proximity Card Reader

1 GENERAL INFORMATION

IR-10 long range proximity card reader (hereinafter– the reader) is designed for reading

and interpretation of proximity card identifier and for transferring of identifier to ACS
controller. The reader is designed for the use at automotive check-point. Up to four
readers can be installed for each passage direction.

Attention!

 The reader is designed for outdoor use only.
 People who have implanted pacemakers shall avoid continuous influence of

electromagnetic radiation produced by the reader.

The reader with regard to resistance to environmental exposure complies with
GOST15150, category N1 (for an outdoor application).

Operation of the turnstile housing is allowed at ambient air temperature from -40°С to
+40°С and at relative air humidity of up to 100% at +25°С.

Storage of the reader is allowed in indoor facilities at the ambient air temperature from

-40°С to +40°С and relative air humidity of up to 98% at +25°С.

The reader has the marking on the inner side of the housing. The marking contains the
product name, the model abbreviation, the date of manufacture, the serial number; allowed
power voltage, consumption current.

The reader in the original package should be transported in closed freight containers or
other closed type cargo transport units.

The reader is packed in a cardboard box that protects it from being damaged during
transportation and storage.

Overall dimensions of the box (L × W × H). ..............................................425×311×174 mm

Weight of the box................................................................................................ max. 3.5 kg

After transportation or storage at temperatures below zero or at high air humidity, prior to
installation the reader must be kept in the original package for no less than 24 hours
indoors under normal climate conditions prior to installation.

Due to continuous improvement of products the Manufacturer reserves the right to modify,
without notice, the product design not aggravating its technical specifications.

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Certificate & Operation Manual

2 TECHNICAL SPECIFICATIONS

Rated operating voltage1 ........................................................................................ 12 VDC

Operating voltage limits1 ................................................................................ 10.8–14 VDC

Consumption current .................................................................................................. 1.1 A

Power consumption ............................................................................................ max. 14 W

Controller connection interface .............................................................. RS-485, Wiegand2

Card reading distance at the rated operating voltage for different card types:

HID ProxCard II cards ............................................................................ max. 60 cm

EM-Marin IL-05ELR cards .................................................................... max. 100 cm

EM-Marin EM4100 cards ........................................................................ max. 70 cm

Length of cables (power and control) ............................................................................. 3 m

Mean lifetime ........................................................................................................... 8 years

Electric shock protection class ...................................................................... III (IEC 61140)

Ingress protection rating ........................................................................... IP54 (EN 60529)

Overall dimensions of reader (with a mounting arm) .............................. 408300×266 mm

Reader weight (with a mounting arm) ............................................................... max. 2.5 kg

3 DELIVERY SET

Attention!

The completeness of the delivery set shall be checked upon receipt.

Standard delivery set

Reader ............................................................................................................................... 1

Mounting arm ..................................................................................................................... 1

Jumper ............................................................................................................................... 3

Installation kit:

plastic dowel ............................................................................................................ 4

screw ....................................................................................................................... 4

Certificate and operation manual ....................................................................................... 1

Package ............................................................................................................................. 1

Additional equipment

BH-03 post ......................................................................................................................... 1

Power supply unit .............................................................................................................. 1

1

As a power supply it is recommended to use DC source with linear voltage stabilization and

output pulsation amplitude max. 50 mV.

2

Wiegand, Wiegand 26, Wiegand 37, Wiegand 42.

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IR-10 Proximity Card Reader

4 PRODUCT DESCRIPTION

4.1 Design

The reader consists of the unit in plastic housing, on the front side of which there are three
indicators: green (top), yellow (central), red (down). The mounting arm included in the
delivery set can be used for installation. Electronic components are protected from
negative environmental effects by means of plastic plate with sealing gasket. Cables are
connected at the back side of the reader.

The reader is equipped with integrated sound indicator. Code reading is confirmed by a
short sound signal and short status change of the yellow (central) indicator (it turns on, if it
was off, or it turns off, if it was on).

Reader board (see Fig. 1) contains three configurative jumpers (ХP1, ХP2 and ХP3) and

one wire jumper ХP5 – «disconnection of EOL resistor» (the jumper is present – the EOL

resistor is present, if the jumper is removed (cut) – the EOL resistor is disconnected).

Figure 1. The board of the reader

4.2 Operating principle

Readers provide code reading from Proximity identifiers with operation frequency 125 kHz
(hereinafter – the identifier) produced by HID Corporation, type: ProxCard II, ISOProx II

(standard formats HID: 26 bit (H10301), 37 bit (H10302, H10304)), and also IL-05ELR
and EM4100/4102 identifiers produced by EM-Microelectronic-Marin SA.

Code reading is performed when the identifier is presented to the reader. Maximum
operating distance between the identifier and the reader depends on the type of the
identifier, it is in the range from 50 to 100 cm. The identifier can be placed inside pocket,
wallet or any other radio transparent container (cover).

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Certificate & Operation Manual

Figure 2. Reader operation

When the reader is switched on it radiates low frequency (125 kHz) electromagnetic field.
Caught in this field the identifier is activated and starts transmitting individual encoded
signal that is received by the reader.

Reader transforms the received signal in accordance with an external device interface and

sends it to controller of external device via RS-485 or Wiegand interfaces.

Data is transmitted to the external controller at one time at the moment of first positive
signal receipt from identifier. Repeated data transfer is possible not earlier than 500 ms
after identifier leaves stable reception zone.

4.3 Data transmitting via Wiegand interface

Two wires are used for transmission: «data 0» and «data 1». When logic level «0» occurs
on one of the wires it signals the presence of bit with appropriate value in coded mark.

Time response characteristics of output data format:

Duration of data pulse ................................................................................... 100 mcs

Pulse-time ........................................................................................................... 1 ms

Figure 3. Formation of output reader signals and their diagrams

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IR-10 Proximity Card Reader

All bytes are transmitted with high-order bits forward.

The length of the coded mark depends on the output data format set at assembly and can
be either fixed or specified by data dimension received from identifier.

Following rules are applied when there is difference between coded mark received from
identifier and the output coded mark:

- If the input coded mark from identifier is longer than output mark the excessive high­order bits are truncated.

- If the input coded mark from identifier is shorter than output mark the missing high­order bits are padded with zeros.

The structure of coded mark and order of parities in it for fixed length formats are
presented in the following Figures:

- The identifier encoded signal includes the even number of bits (N/2 – integer):

- The identifier encoded signal includes the uneven number of bits (N/2 – non
integer):

The structure of output coded mark in Wiegand 26 (H10301) format is presented in Figure:

1 – Control bit (corresponds with the even parity for the next 12 bit data)
2 – Byte code
3 – High-order byte of card number
4 – Low-order byte of card number

5 – Control bit (corresponds with the odd parity for the previous 12 bit data).

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Certificate & Operation Manual

5 CONFIGURATION

5.1 Selection of reader number in RS-485 interface

When connected via RS-485 interface the reader starts operating according to reader

connection protocol in PERCo Web system, it can be used as an external reader for
controllers of the system.

Operation of reader in PERCo Web is similar to operation of IR-xx series readers. The
difference is that in this case up to eight readers can be connected to one controller. All
odd-numbered readers are considered by the controller to be “reader No. 1”, and all even­numbered readers are considered to be “reader No. 2”. Number of reader is bound to
passage direction. Binding is made by computer software.

Number of reader from 1 to 8 is set with the use of XP1, XP2, XP3 configurative jumpers
(see Fig. 1). Numbers of readers corresponding to position of jumpers are given in
Table 1.

Table 1. Number of reader

Jumper is installed

No.

ХP1 ХP2 ХP3

1 No No No
2 No No Yes
3 No Yes No
4 No Yes Yes
5 Yes No No
6 Yes No Yes
7 Yes Yes No
8 Yes Yes Yes

5.2 Operation in Wiegand mode

In case there is no connection via RS-485 interface, the reader starts operating via
Wiegand interface and can be used as an external reader for ACS controllers.

5.2.1 Indication setting

Indication mode controlled by ACS controller when connected via Wiegand interface

depends on XP1 jumper on the board of the controller (see Fig. 1). If the jumper is

installed, “single line” control variant is set; if the jumper is removed, “double line” control
variant is set. (ХP2 and ХP3 jumpers are not used in this case).

Control signals are transmitted via blue and yellow wires of the reader connection cable
from the controller. Reader indication for both variants depending on received control
signals is given in Table 2.

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IR-10 Proximity Card Reader

Table 2. Reader indication

Control signals Indication

Blue wire Yellow wire «single line» «double line»

0 0 Green Red and Green

0 HZ Green Red
HZ 0 Red Green
HZ HZ Red Yellow

Key to Table 2:

0 – control line is connected to negative terminal of power supply;
HZ – high resistance on control line (control line is not connected to negative
terminal of power supply)

In order to control sound indicator externally brown wire shall be connected to negative
terminal of power supply.

5.2.2 Changing the format of output data

Attention!

Switching over the reader into Wiegand formats does not prevent it from reading
cards of other formats and delivering read code to an output of a reader in the set
format.

Changing of format of Wiegand interface output data is defined by connection point of
orange wire (WF – Wiegand-Format on Fig. 6) at the output of standard connection cable

of the reader. Connection point is selected according to Table 3.

Table 3. Setting of output data format

Connection point of WF orange wire Output data format

 (not connected)

Wiegand 26

D0 (green) Wiegand 37
+12В (red) Wiegand 42

«ground» (black + shield) Wiegand

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Certificate & Operation Manual

6 INSTALLATION

6.1 Safety requirements

Attention!

 Study the Operation manual thoroughly before beginning the installation work.
 Reader installation must be carried out by a professional circuit installer.
 Only serviceable tools should be used.
 All work should be carried out only when the power is off and power supply is

disconnected from the mains.

 Observe general safety requirements for use of electrical equipment when laying

cables.

6.2 Installation features

It is recommended to install readers close to an operating device. Consider following
factors when choosing the place for installation:

 when the reader is installed on a metal post, the cross-section of the post shall not

exceed 60×60 mm;

 when the reader is installed on reinforced concrete wall, the metal framework of the

wall may decrease card reading distance, that is why there should be up to 1 m
distance between the reader and the wall;

 distance between two readers shall be:

in the same plane................................................................................. min. 0.5 m

facing each other .................................................................................... min. 3 m

 Close electric interference sources shorten card reading distance, therefore reader

must be installed at min. 1 m whilst its cable laid at min. 30 cm distance from
computer monitors, electric generators and motors, AC relays, thyristor light
regulators, ac lines, computer and telephone signals;

 Metal constructions decrease card reading distance, therefore reader must be

installed at min. 1 m from them;

6.3 Tools and equipment required for installation

Note:

The use of other tools is permitted on condition that they do not reduce the quality
of installation.

Following tools shall be used during installation process:

 1.2÷1.5kW hammer drill;
 Ø7 mm hard-alloy drill bits;
 Philips head screwdriver No. 2;
 hobby knife;
 level;
 2 m measuring tape.

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IR-10 Proximity Card Reader

6.4 Required cables

Note:

Maximum distance between the reader and the controller depends on the cross­section of the cable you use. In case of use of standard cables given here the
flawless operation of the reader is guaranteed at the maximum distance of 40 m.

Table 4. Cables used for installation

No. Connection

Max.

length,

m

Type

1 Power source 40 Twin wire with min. 1 mm2 cross-section

2

RS-485 interface of

ACS controller

40

Twisted pair cable Cat5 or higher, with min. 0.2 mm

2

cross-section. A and B signal lines shall be in one pair.

3

Wiegand interface of

ACS controller

40

Shielded cable with 0.2-0.8 mm

2

cross-section (24AWG –

18AWG). Do not use cables with twisted pairs.

6.5 Installation sequence

Follow this sequence during installation of the reader:

1. Unpack the box with equipment, check carefully the delivery set.

2. Change the configuration of the reader if necessary.

Attention!

Remove the back panel of the reader housing carefully! Avoid damaging power and
data transfer cables that go through the hole at the back panel and also avoid
damaging the sealing gasket.

2.1. Unscrew four screws that fix the mounting arm to the housing and remove the
mounting arm.

2.2. Remove the back panel with the sealing gasket.

2.3. When connected via RS-485 interface set the reader number (see Table 1) by

using XP1, XP2, XP3 jumpers on the board of the reader (see Fig. 1). If this

reader is not used as an end-of-line device on the communication line of RS-
485 interface, cut XP5 wire jumper to turn off the EOL resistor. Note that in such

case it is necessary to install EOL resistors on real ends of the communication

line of RS-485 interface. If there are several devices connected to the controller
via RS-485 interface the communication line is connected to all devices

consistently.

2.4. When connected via Wiegand interface the “double line” variant of indication
control is set on default. Install XP1 jumper if you want to change to “single line”

variant of indication control.

2.5. Install the back panel with the sealing gasket and the mounting arm, then fix
them to the housing with four screws.

3. Choose the place for installation of the reader. Use recommendations in
Section 6.2.

Note:

It is recommended to choose the best place for installation by testing card reading
distance and to install it only after that.

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Certificate & Operation Manual

Figure 4. Mounting hole pattern for installation

4. Mark and prepare mounting holes for the mounting arm and cables in the
installation surface according to Fig. 4.

5. Pull cables through required holes in the mounting arm and in the installation
surface. Fix the reader on the installation surface with the use of four screws
included into the delivery set.

6. Lay cables, fix them and connect them to the ACS controller in accordance with
Fig. 5 and Fig. 6 or with the controller manual. Types of required cables are given in
Table 4.

Note:

 In case of connection via Wiegand interface it is recommended to change the

output data format directly where the standard cable is connected with the
lengthening cable.

 It is recommended to use a corrugated hose to protect cables.

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IR-10 Proximity Card Reader

Figure 5. Connection layout for RS-485 interface of PERCo Web controller

Figure 6. Connection layout for Wiegand interface of ACS

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Certificate & Operation Manual

7 TROUBLESHOOTING

Possible faults to be corrected by the user themselves are listed in Table 5.

Table 5. Troubleshooting guide

Fault Most plausible cause Remedy

When powered-up, the reader
does not respond to a
presented card.

No supply voltage on the
reader.

Check connection of the reader to
the power source.

The reader responds to the
presented card, but there are
no events and indication on
this reader.

No connection with the

controller via RS-485 or
Wiegand.

Check connection and distribution of

RS-485 line or Wiegand line.

Electromagnetic interference
or metal construction near
the reader.

Fulfill requirements given in
Section 6.2.

Card reading distance does
not correspond with the one
given in Section 2.

Surge at output of power
source unit.

Fulfill requirements given in
Section 2, it may be necessary to
energize the

reader with a separate

power source.

In an unlikely event of other faults please consult the PERCo Technical Support
Department.

14

IR-10 Proximity Card Reader

8 PERCO WARRANTY

PERCo (the Manufacturer) warrants that the IR-10 reader post complies with applicable
statutory safety requirements and electromagnetic compatibility provided that the
instructions on storage, installation and operation, given in the Certificate & Operation
Manual, are observed.

The warranty period is 5 (five) years commencing from the date of sale. Should there be
no date of sale on the warranty card, the warranty period shall commence from the date of
manufacture specified in the Certificate and on the Product label.

In the post-warranty period the replacement parts/components are warranted to be free
from defects in material or workmanship for a period of 3 (three) months from the date of
shipment of the repaired/replaced Product to the Customer.

All claims with regard to quantity, completeness and defects to appearance of the Product
delivered are accepted by the Manufacturer in writing within no more than 5 (five) working
days after the products are received by the Customer. In case of failure to meet the
abovementioned deadline no claims are accepted.

The Warranty does not cover:

 products, parts and components with:

- external mechanical damages resulting in the Product’s fault;

- defects resulting from Customer's improper testing, operation, installation,
maintenance, modification, alteration, or adjustment;

- damages due to force majeure circumstances (natural disasters, vandalism etc.)
or defects as a result of external circumstances (power surges, electric discharge,
etc);

 fuses, accumulators, galvanic elements and other components, replacement of which

is performed by the Customer in accordance with the Product’s in-line
documentation.

To the maximum extent permitted by the acting law, the Manufacturer does not incur a
liability for any direct or indirect losses of the Customer, including but not limited to loss of
profit or data, losses caused by idle period, missed profit, and etc related to use or
impossibility to use products and software, including possible software errors and failures.

Within the warranty period the products are repaired free of charge at the Manufacturer’s
site. The Manufacturer reserves the right to repair failed product or replace it with an
operational one. Time of repair is specified at the moment the Product is accepted for
repair. Transportation cost to and back from the place of repair shall be borne by the
Customer.

In order to shorten the repair time the Customer must inform the Manufacturer’s Technical
Support Department (the TSD) of the problem with the Product’s operation and/or about
the origin of the fault by submitting a filled-in Technical Support Form by e-mail, fax or via
the Manufacturer’s website or communicate directly a specialist of the TSD.

The Manufacturer reserves the right not to accept the Product for repair from the Customer
who failed to submit the Technical Support Form.

The Manufacturer’s warranty obligations don’t cover attendance by the experts

of a Customer and maintenance of any Product on site

If in the course of the examination taken by the Manufacturer of the Product or its
parts/components believed to be faulty, no faults have been detected, the Customer is
responsible for compensation of the Manufacturer’s expenses related to the examination.

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Certificate & Operation Manual

16

Apart from the warranties mentioned above the Manufacturer does not provide any other
warranties with regard to compatibility of a Product purchased with software or products
produced by other manufacturers as well as any warranties that this Product will fit for the
purposes not stipulated in the Product’s in-line documentation.

The warranty does not provide for any claims with regard to the technical specifications of
the Product in case they are in compliance with those stated by the Manufacturer. The
Manufacturer does not guarantee that the Product purchased will meet Customer’s
requirements and expectations.

PLEASE NOTE THAT PERCo PRODUCES TECHNICALLY

SOPHISTICATED PRODUCTS THAT, IF NOT FAULTY,

CANNOT BE RETURNED BACK IF BY SOME REASON

THE CUSTOMER DEEMS THEM UNSATISFACTORY

WARRANTY CARD

IR-10 proximity card reader

Serial number 5 1 9

Date of manufacture: « » ____________________201__

Quality control seal:
_____________________________________________________________

Date of sale: « » ____________________201__

____________________________________

(signature, seal)



Cutting line

Warranty repair coupon

IR-10 proximity card reader

Serial number 5 1 9

Date of manufacture: « » ____________________201_

Quality control seal:
_____________________________________________________________

Date of sale: « » ____________________201__

____________________________________

(signature, seal)

PERCo

Polytechnicheskaya str., 4, block 2

194021, Saint Petersburg

Russia

Tel: [phone]

E-mail: [e-mail]

[e-mail]

www.perco.com

www.perco.com