Pepperl+Fuchs VBG-PN-K30-DMD-S16-EV, VBG-PN-K30-DMD-S16, VBG-PN-K30-D-S16, VBG-PNS-K30-DMD User Manual
MANUAL
AS-I 3.0 PROFINET
ATEWAY WITH INTEGR.
G
AFETY MONITOR
S
FACTORY AUTOMATION
AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the
Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Table of contents
Table of contents
1 Introduction...........................................................................................8
2 Declaration of conformity ....................................................................9
2.1 Declaration of conformity................................................................................ 9
3 Safety...................................................................................................10
3.1 Symbols relevant to safety............................................................................ 10
3.2 General notes on safety ................................................................................10
3.3 Disposal .......................................................................................................... 10
4 General ................................................................................................11
4.1 Product information....................................................................................... 11
4.1.1 AS-i 3.0 PROFINET Gateway with integr. Safety Monitor ..........................................11
4.1.2 AS-i 3.0 Gateway PROFINET via PROFIsafe ............................................................... 12
4.2 New Generation of AS-i Gateways with ethernet diagnostics interface ... 13
4.3 Brief description............................................................................................. 14
5 Specifications - AS-i/PROFINET Gateways......................................16
5.1 Technical data ................................................................................................ 16
5.2 Safety-relevant characteristic data............................................................... 17
5.2.1 Overview of parameter for determining the failure rates ........................................... 18
5.3 Reaction times................................................................................................ 19
5.3.1 Sensor -> local relay output..........................................................................................19
5.3.2 Sensor -> local electronic output ................................................................................. 19
5.3.3 Sensor -> AS-i relay output........................................................................................... 20
5.3.4 Sensor -> AS-i electronic output .................................................................................. 20
5.3.5 System reaction times – example calculations ..........................................................21
5.4 Scope of delivery ........................................................................................... 24
6 Specifications - AS-i/PROFIsafe Gateway........................................25
6.1 Technical data ................................................................................................ 25
6.2 Safety-relevant characteristic data............................................................... 26
6.3 Reaction times................................................................................................ 27
6.3.1 Ethernet (PROFIsafe) -> local relay output.................................................................. 27
6.3.2 Ethernet (PROFIsafe) -> local electronic output ......................................................... 27
6.3.3 Ethernet (PROFIsafe) -> AS-i relay output................................................................... 28
6.3.4 Ethernet (PROFIsafe) -> AS-i electronic output ..........................................................28
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Table of contents
7 Installation...........................................................................................29
7.1 Dimensions .................................................................................................... 29
7.2 Connections................................................................................................... 29
7.3 Installing in the control cabinet.................................................................... 30
7.4 Removing ....................................................................................................... 30
7.5 Commissioning.............................................................................................. 31
7.5.1 Switching to advanced display mode .......................................................................... 31
7.5.2 Setting the PROFINET properties ................................................................................31
7.5.3 Setting the PROFIsafe address .................................................................................... 32
7.5.4 Connecting AS-i Slaves ................................................................................................ 33
7.5.5 Quick setup .................................................................................................................... 34
7.5.6 Error tracing ...................................................................................................................35
7.5.6.1 Faulty slaves.................................................................................................................35
7.5.6.2 Error display (last error) ................................................................................................35
7.6 Addressing..................................................................................................... 36
7.6.1 Assigning address 15 to slave currently at address 2............................................... 36
7.7 Local parameter setting of safe AS-i Gateways and Monitors .................. 37
7.8 Replacing a defective safety-related AS-i slave ......................................... 39
7.9 Replacing the chip card ................................................................................ 40
7.10 Replacing a defective device........................................................................ 40
7.10.1 Teaching the group manager after replacing a device ..............................................43
7.11 Replacing the monitor................................................................................... 44
7.12 Safe configuration using ASIMON 3 G2 ..................................................... 47
8 Maintenance ........................................................................................49
8.1 Checking for safe turn-off............................................................................. 49
9 Electrical connection..........................................................................50
9.1 Overview of terminals, indicators and operating elements....................... 50
9.1.1 VBG-PN-K30-D-S16, VBG-PN-K30-DMD-S16, VBG-PNS-K30-DMD, VBG-PN-K30DMD-S16-EV50
9.2 AS-i bus connection...................................................................................... 51
9.3 Information about the device types ............................................................. 51
9.4 AS-i and power supply terminal assignments ............................................ 51
9.4.1 Electrical connection VBG-PN-K30-D-S16 .................................................................52
9.4.2 Electrical connection VBG-PN-K30-DMD-S16-EV .......................................................53
9.4.3 Electrical connection VBG-PN-K30-DMD-S16, VBG-PNS-K30-DMD ........................ 54
9.5 Diagnostics interface .................................................................................... 55
9.5.1 Diagnostics port RS 232 ...............................................................................................55
9.6 PROFINET interface...................................................................................... 55
9.7 Safe coupling via Ethernet ............................ (VBG-PN-K30-DMD-S16-EV)56
9.8 Chip card ........................................................................................................ 56
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Table of contents
9.9 Release circuits.............................................................................................. 57
9.9.1 Wiring overview - safety unit ........................................................................................57
9.10 Indicators and operating elements............................................................... 58
9.10.1 LED indicators – master................................................................................................ 58
9.10.2 LED indicators - safety unit .......................................................................................... 59
9.10.3 Buttons ........................................................................................................................... 60
10 Function and startup of the Safety Monitor .....................................61
10.1 Powering up the device ................................................................................. 61
10.2 Configuration of the safety functions .......................................................... 61
10.2.1 Description of configuration using ASIMON 3 G2 software ...................................... 62
10.2.2 Description of configuration using chip card with master configuration ................63
10.2.3 Configuration using a chip card with complete configuration.................................. 63
10.3 Safety-relevant documentation of the application ...................................... 64
10.4 Diagnostic data .............................................................................................. 64
10.4.1 Diagnostics of release circuits 1-4 via the binary data ............................................. 65
10.5 Switch-off history........................................................................................... 65
10.5.1 Diagnostic values in the IDI ..........................................................................................66
10.6 Password protection...................................................................................... 67
10.6.1 Procedure for configuring and teaching code sequences ........................................ 68
10.6.2 Function of the ESC/Service key..................................................................................69
10.7 Safe coupling slaves on the AS-i circuits .................................................... 69
10.8 Chip card......................................................................................................... 69
10.8.1 Unsafe data ....................................................................................................................69
10.8.1.1 Card unformatted ..........................................................................................................69
10.8.1.2 Data not compatible ......................................................................................................70
10.8.1.3 Card empty ................................................................................................................... 70
10.8.1.4 Data compatible ............................................................................................................70
10.8.1.5 Data in the device and on the chip card identical .........................................................70
10.8.1.6 Data in the device and on the chip card not identical ...................................................70
10.8.2 Safe data .........................................................................................................................71
10.8.2.1 Data incompatible ......................................................................................................... 71
10.8.2.2 Data compatible ............................................................................................................71
10.8.2.3 Complete configuration.................................................................................................72
10.8.2.4 Data on the chip card and in the device are identical ...................................................72
10.8.2.5 Data not identical ..........................................................................................................72
10.8.2.6 Operating the chip card from the menu ........................................................................73
10.8.3 Working with multiple memory banks ......................................................................... 73
11 Operation in advanced display mode ...............................................75
12 Advanced Diagnostics for AS-i Masters...........................................76
12.1 List of corrupted AS-i Slaves (LCS) ............................................................. 76
12.2 Protocol analysis: Counters for corrupted data telegrams ....................... 76
12.3 Offline Phase for Configuration Errors ........................................................ 77
12.4 Functions of the AS-i Fault Detector ............................................................ 77
12.4.1 Duplicate address detection .........................................................................................77
12.4.2 Earth/Ground Fault Detector ........................................................................................ 78
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Table of contents
12.4.3 Noise Detector ............................................................................................................... 78
12.4.4 Over-voltage Detector ................................................................................................... 78
12.5 Functions of the new generation of AS-i Gateways ................................... 79
12.5.1 C-programmable Gateways ..........................................................................................79
12.5.2 Interchangeable memory card......................................................................................79
12.5.3 Earth fault monitor......................................................................................................... 79
12.5.4 Current can be read directly on the unit......................................................................80
12.5.5 Self-resetting fuses ....................................................................................................... 81
12.5.6 AS-i Power24V capable ................................................................................................. 81
12.5.7 Ethernet diagnostics interface with web server .........................................................82
12.5.8 Transitionless operating mode changes ..................................................................... 82
13 Configuration of AS-i/PROFINET Gateways.....................................83
13.1 Projecting PROFINET network ..................................................................... 83
13.2 Logical slots................................................................................................... 83
13.2.1 Options ........................................................................................................................... 83
13.2.2 32 bytes digital AS-i I/O data (A and B slaves) ...........................................................86
13.2.3 16 bytes digital AS-i I/O data (A slaves only)..............................................................88
13.2.4 16 bytes digital AS-i I/O data (B slaves only)..............................................................88
13.2.5 4 words analog AS-i input data .................................................................................... 89
13.2.6 4 Words analog AS-i output data .................................................................................91
13.2.7 36 bytes command interface ........................................................................................ 92
13.2.8 34 bytes command interface ........................................................................................ 93
13.2.9 12 byte command interface .......................................................................................... 94
13.3 Executing of command interface commands ............................................. 94
13.4 PROFINET diagnostics.................................................................................. 95
13.4.1 Channel error codes ...................................................................................................... 95
13.4.2 Manufacturer specific diagnostic................................................................................. 96
13.4.3 Safety Control/Status .................................................................................................... 99
13.4.3.1 Diagnostics in the cyclic channel (10 Byte SafeLink.Diag.) ........................................101
13.5 Device-specific parameters ........................................................................ 102
13.6 Media Redundancy Protocol MRP ............................................................. 103
14 System startup using AS-i Control Tools.......................................104
15 Configuration with Windows Software ASIMON 3 G2 ...................107
16 Status indication, faults and fault elimination ...............................108
16.1 Spontaneous display of faults from the safety unit ................................. 108
16.2 Replacing a defective safety-configured AS-i slave................................. 109
16.3 Replacing a defective AS-i Safety Monitor ................................................ 110
16.4 Forget the password? What do I do now? ................................................ 110
17 Safe Link............................................................................................112
17.1 General introduction .................................................................................. 112
17.2 Configuration ............................................................................................... 113
17.2.1 Configuration using ASIMON ..................................................................................... 114
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Table of contents
17.3 Diagnostics .................................................................................................. 115
18 Glossary ............................................................................................117
19 Appendix, Examples.........................................................................120
19.1 Startup on a Siemens NC control ............................................................... 120
19.1.1 Setting in the S7 configuration...................................................................................120
19.1.2 Setting in the NC control .............................................................................................121
19.1.3 Setting “PROFISAFE_IN_ADDRESS“ ........................................................................121
19.1.4 Setting “PROFISAFE_OUT_ADDRESS“ ....................................................................121
19.1.5 Setting “PROFISAFE_IN_ASSIGN“ ............................................................................121
19.1.6 Setting “PROFISAFE_OUT_ASSIGN" ........................................................................ 122
19.1.7 Setting “PROFISAFE_IN_FILTER" .............................................................................122
19.1.8 Setting “PROFISAFE_OUT_FILTER" .........................................................................122
19.2 Safety diagnostics in the input data image (IDI) ....................................... 123
19.2.1 Representation of the diagnostic information ..........................................................123
19.2.2 Other representation variants .................................................................................... 124
19.2.3 Changing the default setting ......................................................................................124
20 Reference List...................................................................................127
20.1 Manual: “ASIMON 3 G2 Configuration Software“ .....................................127
20.2 Sources ......................................................................................................... 127
21 Codes indicated by the display.......................................................128
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Introduction
1. Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops, produces and distributes electronic sensors and interface modules for the
market of automation technology on a worldwide scale.
Before installing this equipment and put into operation, read this manual carefully.
This manual containes instructions and notes to help you through the installation
and commissioning step by step. This makes sure bring such a trouble-free use of
this product. This is for your benefit, since this:
• ensures the safe operation of the device
• helps you to exploit the full functionality of the device
• avoids errors and related malfunctions
• avoids costs by disruptions and any repairs
• increases the effectiveness and efficiency of your plant
Keep this manual at hand for subsequent operations on the device.
After opening the packaging please check the integrity of the device and the
number of pieces of supplied.
Symbols used
The following symbols are used in this manual:
Information!
This symbol indicates important information.
Attention!
This symbol warns of a potential failure. Non-compliance may lead to interruptions of
the device, the connected peripheral systems, or plant, potentially leading to total malfunctioning.
Warning!
This symbol warns of an imminent danger. Non-compliance may lead to personal injuries that could be fatal or result in material damages and destruction.
Contact
If you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: +49 621 776-4411
Fax: +49 621 776-274411
E-Mail: fa-info@pepperl-fuchs.com
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Declaration of conformity
2. Declaration of conformity
2.1 Declaration of conformity
This product was developed and manufactured under observance of the applicable European standards and guidelines.
Information!
A Declaration of Conformity can be requested from the manufacturer.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to ISO 9001.
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Safety
3. Safety
3.1 Symbols relevant to safety
Information!
This symbol indicates important information.
Attention!
This symbol warns of a potential failure. Non-compliance may lead to interruptions of
the device, the connected peripheral systems, or plant, potentially leading to total malfunctioning.
Warning!
This symbol warns of an imminent danger. Non-compliance may lead to personal injuries that could be fatal or result in material damages and destruction.
3.2 General notes on safety
Only instructed specialist staff may operate the device in accordance with the operating manual.
User modification and or repair are dangerous and will void the warranty and exclude the manufacturer from any liability. If serious faults occur, stop using the device. Secure the device against inadvertent operation. In the event of repairs, return the device to your local Pepperl+Fuchs representative or sales office.
The connection of the device and maintenance work when live may only be carried out by a qualified electrical specialist.
The operating company bears responsibility for observing locally applicable safety regulations.
Store the not used device in the original packaging. This offers the device optimal
protection against impact and moisture.
Ensure that the ambient conditions comply with regulations.
3.3 Disposal
Information!
Electronic waste is hazardous waste. Please comply with all local ordinances when
disposing this product!
The device does not contain batteries that need to be removed before disposing it.
10
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
General
4. General
4.1 Product information
This system manual applies to the following Pepperl+Fuchs equipment:
4.1.1 AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Article No.
VBG-PN-K30-DMD-S16
VBG-PN-K30-D-S16
VBG-PN-K30-DMD-S16EV
1. power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies:
- "yes, max. 4A/AS-i network":
Cost-effective power for 2 AS-i networks with 1 power supply (optionally supply of multiple Single Gateways by 1
power supply).
- "no, max. 8A/AS-i network, redundant supply":
1 power supply per AS-i network. Gateway is powered in normal operation from one of the two AS-i power supplies.
Should one AS-i power supply fail, switching to the other AS-i power supply allows all the diagnostics functions to
be maintained and the unaffected AS-i network continues to operate.
"no, max. 8A/AS-i network":
1 power supply per AS-i network
2. Ethernet fieldbus + RS 232:
Access to AS-i master and safety monitor via Pepperl+Fuchs proprietary software over Ethernet fieldbus interface
or RS 232 interface and adapter cable.
3. AS-i Power24V capable:
- VBG-PN-K30-DMD-S16-EV device can be operated directly on a 24V (PELV) power supply
- with integrated data coupling coils and adjustable self-resetting fuses for safe use also of powerful 24V power supplies.
27.09.2013
Type
Safety,
PROFINET
Safety,
PROFINET
Safety,
PROFINET
Inputs safety, expandable to
max.
62 x
2 channels
max.
62 x
2 channels
max.
62 x 2
channels,
max.
1922
in max.
configuration
Outputs Safety, SIL 3, cat. 4
Safety outputs,
independent according to SIL 3,
Safety communication
Number of AS-i networks,
number of AS-i Master
1 power supply,
4 release
circuits;
2 x relay,
2 x fast
electronic
safe outputs
4 release
circuits;
2 x relay,
2 x fast
electronic
safe outputs
4 release
circuits;
2 x relay,
2 x fast
electronic
safe outputs
Tab. 4-1. Funcion range "AS-i 3.0 PROFINE T Gateway with integr. Safety Monitor"
max.
16
max.
16
max.
32,
max.
992 in
max.
configuration
-
-
Safe
Link
2 AS-i
networks, 2
AS-i
Masters
2 AS-i
networks, 1
AS-i
Master
2 AS-i
networks, 2
AS-i
Masters
1 gateway for 2 AS-i networks1Diagnostic and
no, max.
8A/AS-i
network,
redundant
supply
no, max.
8A/AS-i
network,
redundant
supply
no, max.
4A/AS-i
Kreis
Power24V
Ethernet
fieldbus
+ RS 232
Ethernet
fieldbus
+ RS 232
Ethernet
fieldbus
+ RS 232
3
configuration interface2Programming in C
no
no
optional
11
AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
General
The AS-i 3.0 PROFINET Gateway with integr. Safety Monitor combines two devices in one housing: an AS-i/PROFINET Gateway and a Safety Monitor for 2 ASi circuits.
The safety unit provides 4 inputs which can be defined as either EDM or as
START inputs.
AS-i/PROFINET-Gateways serve to connect AS-i systems to the superordinate
PROFINET controller. It acts as a master for AS-i and as a slave on field bus level.
Commissioning, debugging and setting up of the AS-i parameters can be accomplished with the use of the display, but it can also be handled via the diagnostic interface and the field bus.
4.1.2 AS-i 3.0 Gateway PROFINET via PROFIsafe
VBG-PNS-K30-DMD
12
Article No.
PROFIsafe,
PROFINET
Type
max.
62 x
2 channels
Inputs safety, expandable to
Outputs Safety, SIL 3, cat. 4
Safety outputs,
independent according to SIL 3,
Safety communication
Number of AS-i networks,
number of AS-i Master
1 power supply,
4 release
circuits;
2 x relay,
2 x fast
electronic
safe outputs
max.
16
Tab. 4-2. Funcion range "AS-i 3.0 Gateway PROF INET via PROFIsafe"
PROFI
safe
(F-CPU)
2 AS-i
networks,
2AS-i
Masters
1 gateway for 2 AS-i networks
no, max.
8A/AS-i
network,
redundant supply
Diagnostic and
configuration interface
RS 232 +
Ethernet
no
The AS-i 3.0 Gateway PROFINET via PROFIsafe is a combination of an AS-i/
PROFINET Gateway with a PROFIsafe F-device. It is used for transmitting of
safety related data to/from SaW slaves via the standard field bus PROFINET.
The gateway supports 64 release circuits. The integrated safety unit provides 4
non-safety inputs. PROFIsafe transfers input status data to F-Host.
Information!
PROFIsafe is a certified acc. to IEC 61508 profile for PROFIBUS and PROFINET. With
SIL 3 (Safety Integrity Level) or category 4 acc. to EN 954-1 fulfills PROFIsafe the
highest safety requirements for the process- and manufacturing industry. Both safety
related and standard communication are possible via one and the same cable.
AS-i/PROFINET-Gateways serve to connect AS-i systems to the superordinate
PROFINET controller. It acts as a master for AS-i and as a slave on field bus level.
Programming in C
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
General
Commissioning, debugging and setting up of the AS-i parameters can be accomplished with the use of the display, but it can also be handled via the diagnostic interface and the field bus.
4.2 New Generation of AS-i Gateways with ethernet diagnostics interface
The plus points of the new Gateway generation at a glance:
• Gateways now programmable in C
• Ethernet diagnostics interface for remote diagnostics
• Integrated web server: diagnostics for the Gateways and the AS-i circuits
over Ethernet possible with no additional software
• GSD configuration files already stored in the web server
• Earth fault monitor distinguishes between AS-i cable and sensor cable
• Current from both AS-i circuits in the "1 Gateway, 1 power supply for 2 AS-i
circuits" version can now be read directly on the unit
• Self-resetting fuses in the "1 Gateway, 1 power supply for 2 AS-i circuits" version
• Device temperature display
• AS-i Power24V capable
• Interfaces for virtually every bus system and Ethernet solution
Information!
See also section <Functions of the new generation of AS-i Gateways> for further information.
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
General
4.3 Brief description
The actuator-sensor interface (AS-i) has established itself as a system for networking primarily binary sensors and actuators at the lowest level of the automation hierarchy. The high number of installed systems, the ease of use and the reliable operating behaviour also make the AS-i interesting in the area of machine
safety.
The safety AS-i system is intended for safety applications up to Category 4/SIL 3.
Mixed operation of standard components and safe components is possible.
AS-i 3.0 Gateway PROFINET via PROFIsafe
The safety unit monitors within an AS-i system the safe slaves which have been
assigned according to the configuration specified by the user with the configuration software. This safety information is transmitted to PROFIsafe.
SPS
1.13
2.13+24 V
0 V
+
2.Y2
2.Y1
Aux
AS-i Safety
Integrated
1.Y1
1.Y2
2.Y1
2.Y2
K1
K2
K3
K4
1.Y2
1.Y1
+
Mode
2.14
3.14
4.14+1.14
ESC
OK
Service
Set
ASI
+PWR+ASI
+ASI 1
1
2
+ASI
Safety In
Adr. 1
Analog In
Adr. 3
Analog In
Adr. 10
OEM 3O
Adr. 22A
OEM 4I/4O
Adr. 26
Abb. 4-1. Safe and standard components in an AS-i network
Analog In
Adr. 4
Analog In
Adr. 11
OEM Safety
Adr. 21
OEM 3O
Adr. 23A
OEM Safety
Adr. 24
OEM 2I/2O
Adr. 27
Safety In
Adr. 6
Safety In
Adr. 12
Safety Out
Adr. 4/7B
2.13+24 V
0 V+1.13
2.Y2
2.Y1
Aux
AS-i Safety
Integrated
1.Y1
1.Y2
2.Y1
2.Y2
K1
K2
K3
K4
1.Y2
1.Y1
Mode
2.14+4.14+1.14
3.14
ESC
OK
Service
Set
ASI
+PWR+ASI
+ASI 1
1
2
+ASI
Safety In
Adr. 13
Safety Out
Adr. 2/7A
14
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
General
AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
The AS-i/PROFINET Gateway monitors within an AS-i system the safe slaves
which have been assigned according to the configuration specified by the user
with the configuration software. In the event of a stop request or a defect, the ASi/PROFINET Gateway switches off the system in protective operation mode with a
maximum reaction time of 40 ms.
AS-i coupling circuit
Analog In
Adr. 10
OEM 3O
Adr. 22A
OEM 4I/4O
Adr. 26
Safety In
Adr. 1
Analog In
Adr. 3
coupling slave Adr. 1
Analog In
Adr. 11
OEM Safety
Adr. 21
OEM 3O
Adr. 23A
OEM Safety
Adr. 24
OEM 2I/2O
Adr. 27
lightgrids 1
coupling slave Adr. 2
emergency-stop
circuit 1
Safety In
Adr. 6
Safety In
Adr. 12
Safety Out
Adr. 4/7B
1.13
2.13+24 V
0 V
+
2.Y2
2.Y1
Aux
AS-i Safety
Integrated
1.Y1
1.Y2
2.Y1
2.Y2
K1
K2
K3
K4
1.Y2
1.Y1
+
Mode
2.14
3.14
4.14+1.14
ESC
OK
Service
Set
Safety In
Adr. 13
Safety Out
Adr. 2/7A
1.13
2.13+24 V
0 V
+
2.Y2
2.Y1
Aux
AS-i Safety
Integrated
1.Y1
1.Y2
2.Y1
2.Y2
K1
K2
K3
K4
1.Y2
1.Y1
+
Mode
2.14
3.14
4.14+1.14
ESC
OK
Service
Set
Analog In
Adr. 4
coupling slave Adr. 6
silent running
coupling slave Adr. 7
emergency-stop
circuit 2
Abb. 4-2. Safe and standard components in an AS-i network
Multiple AS-i Safety Monitors can be used within an AS-i system. In this way, a
safe slave can be monitored by multiple AS-i Safety Monitors.
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFINET Gateways
5. Specifications - AS-i/PROFINET Gateways
5.1 Technical data
The technical data are placed in the data sheet. Please view the current version
on the web page: http://www.pepperl-fuchs.com.
Attention!
The AS-I power supply for the AS-I components must have isolation per IEC 60 742
and be able to handle momentary power interruptions of up to 20 ms. The power supply for the 24 V supply must also have isolation per IEC 60 742 and be able to handle
momentary power interruptions of up to 20 ms. The maximum output voltage of the
power supply must also be less than 42 V in case of a fault.
16
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFINET Gateways
5.2 Safety-relevant characteristic data
Characteristic data Value Standard
Safety category 4 EN 954-1
Safety category 4 EN ISO 13849-1: 2008
Performance Level (PL) e
Safety Integrity Level (SIL) 3 EN 61508: 2001
Lifespan (TM) in years 20 EN ISO 13849-1: 2008
Maximum switch-on time in months 12 EN 61508: 2001
Max. system reaction time in milliseconds
Attention!
In addition to the system reaction time of max. 40 ms, the reaction times of the safe ASinterface sensor slave, of the sensor being used for monitoring, of the safe AS-interface
actuator slave and of the actuator used for this purpose must still be added. Please note
that additional reaction times may likewise arise through the configuration of the safety
monitor.
Notice!
Refer to the technical data for the slaves as well as to that for the sensors and actuators
for the reaction times to be added.
40 EN 61508: 2001
Tab. 5-3.
Attention!
The system reaction times of the daisy-chained AS-interface components are added up.
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Specifications - AS-i/PROFINET Gateways
5.2.1 Overview of parameter for determining the failure rates
nop/y switching intervals
t
[s]
cycle
B10d
value
electromechanics Standard
MTTFd [years] PFH [1/h]
105.120 300 2.500.000 237,82
52.560 600 475,65
8.760 3600 2853,88
nop/y switching
intervals
t
cycle
105.120 300 2.500.000
B10d
value
electronics
PFH
-09
4,76 E
electromechanics PFH
MTTFdPFH
237,82
52.560 600 475,65
8.760 3600 2853,88
-9
9,908 x 10
-9
4,853 x 10
-10
9,054 x 10
total
1,12 x 10-81,6 x 10
5,09 x 10-99,85 x 10
-10
7,82 x 10
5,54 x 10
-8
-9
-9
EN ISO
13849-1
Tab. 5-4.
Standard
EN 62061
EN 61508
Tab. 5-5.
18
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFINET Gateways
5.3 Reaction times
5.3.1 Sensor -> local relay output
Sensor
t
t
s
ts = maximal reaction time of the sensor (see data sheet)
t
= maximal system reaction time
react
react
= 40ms
1.13
2.13
1.14
2.14
5.3.2 Sensor -> local electronic output
Sensor
t
s
ts = maximal reaction time of the sensor (see data sheet)
t
= maximal system reaction time
react
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t
react
24V
3.14
4.14
= 30ms
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFINET Gateways
5.3.3 Sensor -> AS-i relay output
1.13
1.14
1.23
1.24
Sensor
t
s
ts = maximal reaction time of the sensor (see data sheet)
t
= maximal system reaction time
react
5.3.4 Sensor -> AS-i electronic output
Sensor
t
s
ts = maximal reaction time of the sensor (see data sheet)
t
= maximal system reaction time
react
t
react
t
react
Relay output
= 85ms
24V
1.14
2.14
Electronic output
= 85ms
20
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFINET Gateways
5.3.5 System reaction times – example calculations
System components:
AS-i network 1
ASI1
AS-i network 2
ASI2
Safe sensor slave (EMERGENCY-OFF switch: t
S1-1
Safe sensor slave (safety light barrier: t
S1-2
Safe sensor slave (EMERGENCY-OFF switch: t
S2-1
Safe actuator slave (motor starter: t
A2-1
SM1-1 Safety monitor with 16 relais circuits and one safe AS-i output in AS-i
network 1
SM1-2 Safety monitor with 2 relais circuits and one safe AS-i output in AS-i
network 1
SM2-1
Safety monitor with 16 relais circuits and one safe AS-i output in AS-i
network 2
System configuration - example 1: Calculation of the system reaction time
RA2-1
= 18 ms)
RS1-2
= 50ms)
RS1-1
RS2-1
= 100 ms)
= 100ms)
Tab. 5-6.
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFINET Gateways
System configuration - example 1: Calculation of the system reaction time
SM1-1
AS-i Safety Monitor
M
S1-1
SM1-2
AS-i Safety Monitor
M
S1-2
AS-i 1
SM2-1
M
AS-i Safety Monitor
S2-1
M
AS-i 2
Upon activation of safety light barrier S1-2, the relay safety output of safety monitor SM1-2 is controlled.
Calculation of the AS-i relevant system reaction time:
t
System total a)
= t
R S1-2
+ t
= 18ms + 40ms = 58ms
R System
System configuration - example 2: Calculation of the system reaction time
I–
I+
I1
I2
Run
1
I
Pwr
Prg
1.13
1.14
ASI+
ASI–
I+
I+
1.Y1
1.Y2
Prg
I2
1.Y2
1.Y1
Alarm
Fault
Out
1.23
1.24
nc
nc
A2-1
22
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFINET Gateways
System configuration - example 2: Calculation of the system reaction time
SM1-1
AS-i Safety Monitor
M
S1-1
SM1-2
AS-i Safety Monitor
M
S1-2
AS-i 1
SM2-1
M
AS-i Safety Monitor
S2-1
M
AS-i 2
Upon locking of the EMERGENCY-OFF switch S2-1, the motor starter is controlled via the safe AS-interface output of safety monitor SM2-1.
Calculation of the AS-interface-relevant system reaction time:
t
System total b)
= t
R S2-1
+ t
R System
+ t
= 100ms + 40ms + 50ms = 190ms
R A2-1
System configuration - example 3: Calculation of the system reaction time
I–
I1
Run
Prg
1.13
ASI+
I+
I+
I+
I2
1.Y1
1.Y2
Prg
1
I
I2
1.Y2
1.Y1
Alarm
Pwr
Fault
Out
1.14
1.23
1.24
ASI–
nc
nc
A2-1
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFINET Gateways
System configuration - example 3: Calculation of the system reaction time
SM1-1
AS-i Safety Monitor
M
S1-1
SM1-2
AS-i Safety Monitor
M
S1-2
AS-i 1
SM2-1
M
AS-i Safety Monitor
S2-1
M
AS-i 2
Upon locking of the EMERGENCY-OFF switch S1-1, the relay output of safety
monitor SM2-1 is controlled via the coupling of the safe AS-interface output of
safety monitor SM1-1.
Calculation of the AS-i relevant system reaction time:
t
System total c)
= t
R S1-1
+ t
R System ASI1
+ t
R System ASI2
40ms = 180ms
I+
I+
I+
I–
1.Y2
1.Y1
I2
I1
A2-1
Run
Prg
1
I
I2
1.Y2
1.Y1
Alarm
Pwr
Fault
Out
Prg
1.24
1.23
1.14
1.13
nc
nc
ASI–
ASI+
= 100ms + 40ms +
5.4 Scope of delivery
The basic unit consists of:
AS-i 3.0 PROFINET Gateway with integr. Safety Monitor.
The following accessories are available:
Software CD with
• ASIMON 3 G2 communication software for Microsoft
Windows 7/Windows 8
• System manual in PDF format (Adobe® Reader® Version 7.x or newer is
required for viewing the files)
24
®
Windows XP/Vista/
®
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFIsafe Gateway
6. Specifications - AS-i/PROFIsafe Gateway
6.1 Technical data
The technical data are placed in the data sheet. Please view the current version
on the web page: http://www.pepperl-fuchs.com.
Attention!
The AS-I power supply for the AS-I components must have isolation per IEC 60 742
and be able to handle momentary power interruptions of up to 20 ms. The power supply for the 24 V supply must also have isolation per IEC 60 742 and be able to handle
momentary power interruptions of up to 20 ms. The maximum output voltage of the
power supply must also be less than 42 V in case of a fault.
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFIsafe Gateway
6.2 Safety-relevant characteristic data
Characteristic data Value Standard
Safety category 4 EN 954-1
EN ISO 13849-1: 2008
Performance Level (PL) e EN ISO 13849-1: 2008
Safety Integrity Level (SIL) 3 IEC 61508: 2001
Lifespan (TM) in years 20 EN ISO 13849-1: 2008
Maximum switch-on time in months 12 IEC 61508: 2001
PFD
PFH
D
(probability of a dangerous failure per hour)
Max. system reaction time in milliseconds
PROFIsafe → local relay output 15
PROFIsafe → local electronic output 5
PROFIsafe → AS-i relay output 60
PROFIsafe → AS-i electronic output 50
AS-i → PROFIsafe 30
PROFINET → local output 40
PROFINET → AS-i
AS-i → local output
AS-i → AS-i
AS-i → PROFINET 50
Attention!
In addition to the system reaction time in the gateway, eventually reaction times of
other daisy-chained safe AS-i and PROFIsafe componentshave to be added too.
Please note that additional reaction times may likewise arise through the configuration
of the safety unit.
< 9,25 x 10
< 5,36 x 10
-6
IEC 61508: 2001,
EN 62061: 2005
-9
IEC 61508: 2001,
EN 62061: 2005
IEC 61508: 2001
Tab. 6-7.
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFIsafe Gateway
6.3 Reaction times
6.3.1 Ethernet (PROFIsafe) -> local relay output
1.13
2.13
1.14
2.14
t
ethernet
t
= reaction time PROFIsafe type 150ms
ethernet
t
= maximal system reaction time
react
6.3.2 Ethernet (PROFIsafe) -> local electronic output
t
ethernet
t
= reaction time PROFIsafe type 150ms
ethernet
t
= maximal system reaction time
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react
t
= 15ms
react
24V
1.14
2.14
t
= 5ms
react
27
AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Specifications - AS-i/PROFIsafe Gateway
6.3.3 Ethernet (PROFIsafe) -> AS-i relay output
1.13
1.14
1.23
1.24
Relay output
t
ethernet
t
= reaction time PROFIsafe type 150ms
ethernet
t
= maximal system reaction time
react
6.3.4 Ethernet (PROFIsafe) -> AS-i electronic output
t
react
t
ethernet
t
= reaction time PROFIsafe type 150ms
ethernet
t
= maximal system reaction time
react
t
react
= 60ms
24V
1.14
2.14
Electronic output
= 50ms
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Installation
7. Installation
7.1 Dimensions
80
96
Warning!
Cover the top of the gateway when doing any drilling work above the unit. No particles,
especially metal chips, should be allowed to enter the housing, since this could cause a
short circuit.
Information!
Please refer to installation instruction for this device for detailed mounting information.
7.2 Connections
10
10
AWG 24 ... 12
Attention!
The power supply for the AS-I components must have isolation per IEC 60 742 and be
able to handle momentary power interruptions of up to 20 ms. The power supply for
the 24 V supply must also have isolation per IEC 60 742 and be able to handle
momentary power interruptions of up to 20 ms. The maximum output voltage of the
power supply must also be less than 42 V in case of a fault.
110
0,2 ... 2,5 mm
0,2 ... 2,5 mm
120
2
2
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AS-i 3.0 PROFINET Gateway with integr. Safety Monitor
Installation
7.3 Installing in the control cabinet
The AS-I/Gateway is installed in the control cabinet on 35mm DIN rails per DIN
EN 50 022.
Information!
The enclosure of the AS-I/Gateway is made of stainless steel. The unit is also suitable for exposed wall mounting.
To install, place the unit on the upper edge of the DIN rail and then snap in the
lower edge.
[1]
-
-
+-+
+
[2]
7.4 Removing
To remove, press the holding clamps [2] down using a screwdriver [1], press the
unit firmly against the upper rail guide and lift out.
30
-
-
+-+
+
3
1
2
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