Pepperl+Fuchs VBG-EN-K30-DMD-S16 User Manual
3.0
Spec.
MANUAL
VBG-EN-K30-DMD-S16
EtherNet/IP Gateway with
integrated Safety Monitor
FACTORY AUTOMATION
VBG-EN-K30-DMD-S16
With regard to the supply of products, the current issue of the following document is applicable: The General Terms of Delivery for Products and Services of the Electrical Industry,
published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary
clause: "Expanded reservation of proprietorship"
AS-Interface
Table of contents
Table of contents
Conformity Statement
1 Symbol catalog .....................................................................................9
1.1 Abbreviations................................................................................................... 9
2 General ................................................................................................10
2.1 Product information....................................................................................... 10
2.2 Brief description ............................................................................................ 11
3 Safety...................................................................................................12
3.1 Safety standard.............................................................................................. 12
3.2 Intended use................................................................................................... 12
3.2.1 Conditions of use..........................................................................................................12
3.2.2 Residual risks (EN 292-1) ............................................................................................. 12
3.3 Areas of application....................................................................................... 12
3.4 Organizational requirements ........................................................................ 13
3.4.1 Documentation ..............................................................................................................13
3.4.2 Traceability of the devices ........................................................................................... 13
3.4.3 Safety regulations .........................................................................................................13
3.4.4 Qualified personnel....................................................................................................... 14
3.4.5 Repair ............................................................................................................................. 14
3.4.6 Disposal ......................................................................................................................... 14
4 Spezifications .....................................................................................15
4.1 Technical data................................................................................................ 15
4.1.1 Data sheet VBG-EN-K30-DMD-S16 .............................................................................. 15
4.2 Safety-relevant characteristic data .............................................................. 17
4.3 System reaction times – example calculations........................................... 18
4.4 Scope of delivery ........................................................................................... 21
5 Installation...........................................................................................22
5.1 Dimensions..................................................................................................... 22
5.2 Connections ................................................................................................... 22
5.3 Installing in the control cabinet.................................................................... 23
5.4 Removing........................................................................................................ 23
5.5 Electrical Connection .................................................................................... 24
5.6 Commissioning.............................................................................................. 25
5.6.1 Switching to advanced display mode ......................................................................... 25
5.6.2 Setting of ethernet properties...................................................................................... 25
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
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AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
Table of contents
5.6.3 Connecting AS-i Slaves ................................................................................................ 26
5.7 Quick setup..................................................................................................... 27
5.8 Error tracing....................................................................................................28
5.8.1 Faulty slaves .................................................................................................................. 28
5.8.2 Error display (last error) ...............................................................................................28
5.8.3 Addressing.....................................................................................................................29
5.8.3.1 Assigning address 6 to slave currently at address 2 ....................................................29
5.8.4 Replacing a defective AS-i Safety Slave .....................................................................30
5.8.5 Replacing the chip card ................................................................................................ 31
5.8.6 Local parameter setting of safe AS-i/Gateways and Monitors .................................. 32
5.9 Safe configuration using ASIMON 3 G2 ...................................................... 34
6 Maintenance ....................................................................................... 36
6.1 Checking for safe turn-off .............................................................................36
7 Electrical connection ......................................................................... 37
7.1 Overview of terminals, indicators and operating elements .......................37
7.1.1 VBG-EN-K30-DMD-S16 ..................................................................................................37
7.2 AS-i bus connection.......................................................................................38
7.3 Information about the device types.............................................................. 38
7.4 AS-i and power supply terminal assignments............................................. 38
7.4.1 Electrical connection VBG-EN-K30-DMD-S16............................................................. 39
7.5 Diagnostics interface.....................................................................................40
7.5.1 Diagnostics port RS 232 ............................................................................................... 40
7.6 Chip card......................................................................................................... 40
7.7 EtherNet/IP interface......................................................................................40
7.8 Release circuits..............................................................................................41
7.8.1 Wiring overview of Safety Monitor............................................................................... 41
7.9 Indicators and operating elements............................................................... 42
7.9.1 LED indicators – master ............................................................................................... 42
7.9.2 LED indicators - monitor ............................................................................................... 43
7.9.3 Buttons ...........................................................................................................................44
8 Function and startup of the Safety Monitor..................................... 45
8.1 Powering up the device ................................................................................. 45
8.2 Configuration of the safety functions ..........................................................45
8.2.1 Description of configuration using ASIMON 3 G2 software......................................46
8.2.2 Description of configuration using chip card with master configuration ................47
8.2.3 Configuration using a chip card with complete configuration..................................47
8.3 Safety-relevant documentation of the application ......................................48
8.4 Diagnostic data............................................................................................... 48
8.4.1 Switch-off history ..........................................................................................................49
8.5 Password protection...................................................................................... 49
8.5.1 Procedure for configuring and teaching code sequences........................................ 49
8.5.2 Function of the ESC/Service key ................................................................................. 50
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
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Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Issue date: 17.4.2009
AS-Interface
Table of contents
8.6 Safe coupling slaves on the AS-i circuits.................................................... 51
8.7 Chip card ........................................................................................................ 51
8.7.1 Unsafe data .................................................................................................................... 51
8.7.1.1 Card unformatted .........................................................................................................51
8.7.1.2 Data not compatible ..................................................................................................... 52
8.7.1.3 Card empty................................................................................................................... 52
8.7.1.4 Data compatible ........................................................................................................... 52
8.7.1.5 Data in the device and on the chip card identical......................................................... 52
8.7.1.6 Data in the device and on the chip card not identical................................................... 52
8.7.2 Safe data ........................................................................................................................ 53
8.7.2.1 Data incompatible ........................................................................................................53
8.7.2.2 Data compatible ........................................................................................................... 54
8.7.2.3 Complete configuration ................................................................................................ 54
8.7.2.4 Data on the chip card and in the device are identical .................................................. 54
8.7.2.5 Data not identical ......................................................................................................... 55
8.7.2.6 Operating the chip card from the menu........................................................................ 55
8.7.3 Working with multiple memory banks ........................................................................ 55
9 Operation in advanced display mode...............................................57
9.1 Overview......................................................................................................... 57
9.2 Navigating through the advanced display mode ........................................ 61
9.3 ETHERNET/IP (main menu)........................................................................... 62
9.3.1 TCP/IP Object ................................................................................................................ 62
9.3.1.1 IF STATUS................................................................................................................... 62
9.3.1.2 IF CAPABILITY ............................................................................................................63
9.3.1.3 IF CONTROL ...............................................................................................................63
9.3.1.4 PATH TO LINK OBJECT ............................................................................................. 64
9.3.1.5 TCP/IP CONFIG........................................................................................................... 64
9.3.2 ETHERNET OBJECT ..................................................................................................... 65
9.4 QUICK SETUP ................................................................................................ 66
9.5 AS-I SAFETY................................................................................................... 67
9.5.1 TEACH CODES .............................................................................................................. 68
9.5.1.1 TEACH CODES – COMPLETE ................................................................................... 68
9.5.1.2 SINGLE SLAVE ........................................................................................................... 70
9.5.1.3 COUPLING SLAVE ...................................................................................................... 71
9.5.1.4 INPUT CODE SEQ. ..................................................................................................... 72
9.5.2 SAFE OUTPUT CH (channels for the release circuits) .............................................. 72
9.5.3 SAFE COUPLING (optional menu)............................................................................... 73
9.5.4 START/STOP (changing the Monitor mode) ............................................................... 73
9.5.5 CLEAR SAFE CFG (delete safe configuration)........................................................... 74
9.5.6 PIN (changing the PIN) ................................................................................................. 74
9.5.7 SAFE CHIPCARD........................................................................................................... 75
9.5.7.1 VIEW BANK X CONFIG (view active bank)................................................................. 76
9.5.7.2 CARD –>MONITOR (copy card data to the Monitor)................................................... 77
9.5.7.3 MONITOR –>CARD (copy Monitor data to the chip card) ........................................... 78
9.5.7.4 CLEAR CODES (delete code sequences) ................................................................... 80
9.5.7.5 CLEAR SAFE CARD.................................................................................................... 81
9.5.8 PROTECT (protect safe configuration) ....................................................................... 82
9.5.9 SAFETY SUBST VAL (Substitute values for input data from safe slaves) .............. 82
9.6 DIAGNOSTICS................................................................................................ 83
9.6.1 AS-I CIRCUIT (Selecting the AS-i circuit).................................................................... 84
9.6.2 SAFETY SLAVES (safety oriented slaves).................................................................. 84
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
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AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
Table of contents
9.6.3 INT MON (internal monitor)........................................................................................... 85
9.6.3.1 DIAGNOSTICS (Diagnostics for the internal monitor).................................................. 85
9.6.3.2 LAST DIAGNOSIS (Last diagnostics for the int. monitor).............................................86
9.6.3.3 MONITOR CONFIG (configuration of the int. monitor)................................................. 88
9.6.4 EXT SAFETY MON (external monitor) .........................................................................88
9.6.4.1 DIAGNOSE (Diagnosis for the external monitor)..........................................................89
9.6.4.2 LAST DIAGNOSIS (Last diagnostics for the external monitor).....................................90
9.6.4.3 ACTUAL CONFIG (Configuration for the external monitor)..........................................91
9.6.5 FAULT DETECTOR ........................................................................................................ 92
9.6.6 DELTA LIST ....................................................................................................................93
9.6.7 LCS (History of the slaves which have triggered a configuration error).................. 93
9.6.8 ERROR COUNTERS ......................................................................................................94
9.6.9 LPF (List of Peripheral Faults) .....................................................................................95
9.6.10 FLAGS ............................................................................................................................ 95
9.6.11 ACTUAL CONFIG (actual slave configuration)........................................................... 97
9.6.12 AS-I MASTER (Info) .......................................................................................................98
9.7 SLAVE ADR TOOL..........................................................................................99
9.8 TEST (Test tools for slaves)........................................................................100
9.8.1 AS-I CIRCUIT (Selecting the AS-i circuit)..................................................................100
9.8.2 SLAVE TEST TOOL ..................................................................................................... 101
9.8.3 BINARY INPUTS...........................................................................................................102
9.8.4 BINARY OUTPUTS.......................................................................................................102
9.8.5 ANALOG INPUTS.........................................................................................................102
9.8.6 ANALOG OUTPUTS.....................................................................................................103
9.8.7 PARAMETER ................................................................................................................104
9.9 SETUP (configuration of the AS-i network) ............................................... 104
9.9.1 AS-I CIRCUIT ................................................................................................................105
9.9.2 OPERATION MODE .....................................................................................................105
9.9.3 STORE ACTUAL (store currently detected configuration) ...................................... 105
9.9.4 FORCE OFFLINE (Switch AS-i Master to offline operation) .................................... 106
9.9.5 AUTO ADDR ENABLE (enable automatic address).................................................. 106
9.9.6 AS-I ADDRESS (AS-i address assistant) ...................................................................107
9.9.7 AS-I CONTROL (Optional)........................................................................................... 107
9.9.7.1 CONTROL INFO (Status of the control program).......................................................108
9.9.7.2 CONTROL RUN (start or stop the control program)...................................................108
9.9.7.3 CONTROL FLAGS (control program flag memory).................................................... 109
9.9.8 LOS (list of offline slaves) ..........................................................................................109
9.9.9 CHIPCARD....................................................................................................................110
9.9.10 Language (menu language)........................................................................................110
9.9.11 FACTORY RESET (factory default settings) .............................................................110
9.10 DISPLAY CONTRAST (set display contrast).............................................. 111
10 Advanced Diagnostics for AS-i Masters ........................................ 112
10.1 List of corrupted AS-i Slaves (LCS)............................................................ 112
10.2 Protocol analysis: Counters for corrupted data telegrams......................112
10.3 Offline Phase for Configuration Errors ......................................................113
10.4 Functions of the AS-i Fault Detector .......................................................... 113
10.4.1 Duplicate address detection ....................................................................................... 113
10.4.2 Earth/Ground Fault Detector ......................................................................................114
10.4.3 Noise Detector .............................................................................................................114
10.4.4 Over-voltage Detector ................................................................................................. 114
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
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Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Issue date: 17.4.2009
AS-Interface
Table of contents
11 EtherNet/IP interface ........................................................................115
11.1 Objekt modelling .......................................................................................... 115
11.1.1 Identity object .............................................................................................................. 116
11.1.2 Assembly Object ......................................................................................................... 117
11.1.3 AS-i Master Object ...................................................................................................... 120
11.1.4 AS-i slave Object ......................................................................................................... 122
11.1.5 I/O Data Object ............................................................................................................ 123
11.1.6 Advanced Diagnostics Object ................................................................................... 127
11.1.7 Short Command Interface Object.............................................................................. 128
11.1.8 Long Command Interface Object............................................................................... 128
11.1.9 Safety Control Status Internal Monitor ..................................................................... 128
11.1.10 Safety Control Status External Monitor .................................................................... 130
12 Appendix: the first commissioning with CompactLogix ..............132
12.1 Working with sample files ........................................................................... 135
13 Data Transfer using CIP Messages in RSLogix5000..................... 136
13.1 MSG instruction and Message Type Tag ................................................... 136
13.2 Example 1: read LAS ................................................................................... 138
13.3 Example 2: read/write 16-bit (analog) data ................................................ 139
14 System startup using AS-i Control Tools.......................................140
15 Configuration with Windows Software ASIMON 3 G2...................143
16 Status indication, faults and fault elimination ...............................144
16.1 Spontaneous display of faults from the safety unit ................................. 144
16.2 Replacing a defective safety-configured AS-i slave ................................. 145
16.3 Replacing a defective AS-i Safety Monitor ................................................ 146
16.4 Forget the password? What do I do now? ................................................ 146
17 Glossary ............................................................................................148
18 Appendix: example of a bidirectional safety coupling.................. 151
19 Reference List...................................................................................153
19.1 Manual: “ASIMON 3 G2 Configuration Software“ ..................................... 153
19.2 Sources......................................................................................................... 153
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
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AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
Conformity Statement
Conformity Statement
The AS-i 3.0 EtherNet/IP Gateways with integrated Safety Monitor have
been developed and produced in accordance with the applicable european standards and directives. The conformity statement according to the
EC EMC-, low voltage, and -maschinery directive can be sent to by
request.
Additional information can be found in the Pepperl+Fuchs GmbH basic
catalogue or in the online catalogue in internet.
Subject to technical modifications.
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
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Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Issue date: 17.4.2009
1. Symbol catalog
Information!
This symbol indicates important information.
Attention!
This symbol warns of a potential failure. Non-compliance may lead to interruptions of
the device, the connected peripheral systems, or plant, potentially leading to total malfunctioning.
Warning!
This symbol warns of an imminent danger. Non-compliance may lead to personal injuries that could be fatal or result in material damages and destruction.
1.1 Abbreviations
AS-Interface
Symbol catalog
AS-i
AOPD
CRC
I/O
EDM
EMC
ESD
PELV
PFD
PLC
SaW
AS-interface (actuator sensor interface)
Active opto-electronic protective device
Cyclic redundancy check
Input/output
External device monitoring
Electromagnetic compliance
Electrostatic discharge
Protective extra-low voltage
Probability of failure on demand
Programmable logic control
Safety at Work, safety technic
Information!
Additional information can be found in section <Glossary>.
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
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AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
2. General
2.1 Product information
This system manual applies to the following Pepperl+Fuchs GmbH equipment:
General
AS-i 3.0 EtherNet/IP Gateway, 2 Master with duplicate
VBG-EN-K30-DMD-S16
address' recognition and AS-i inspector, integrated
Safety Monitor (16 release circuits)
Tab. 2-1.
The AS-i/Gateway with integrated Safety Monitor combines two devices in one
housing: an
AS-i 3.0 EtherNet/IP Gateway and a Safety Monitor for 2 AS-i circuits.
The safety unit provides 4 inputs which can be defined as either EDM or as
START inputs.
Functions of the device
–
2 master
Relais circuits
AS-i
Master, power supply
Diagnostic interface
Semiconductor outputs
SaW outputs
VBG-EN-K30-DMD-S16 16 2 2 RS 232 2 16 2
Tab. 2-2.
The EtherNet/IP Gateway serves to connect AS-i systems to the superordinate
EtherNet/IP controller.
All possibilities offered by AS-i can be used via EtherNet/IP.
Commissioning, debugging and setting up of the AS-i parameters can be accom-
plished with the use of push-buttons, the display and the LEDs, but it can also be
handled via Ethernet TCP/IP or via the diagnostic interface.
Safety relays
Caption
2 master: The device is a double master
Relais circuits: number of release circuits
16: safety unit generates 16 independent switching signals
AS-i: number of AS-i circuits
2: safety unit functions with two equal AS-i circuits
Master, power supply: 2: The unit contains two AS-i Masters.
Diagnostic interface: type of the diagnostic port
Semiconductor outputs: number of semiconductor outputs
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
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Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Tab. 2-3.
Issue date: 17.4.2009
Caption
SaW outputs: number of SaW outputs
Safety relays: number of safety relays
2.2 Brief description
The actuator-sensor interface (AS-i) has established itself as a system for networking primarily binary sensors and actuators at the lowest level of the automation hierarchy. The high number of installed systems, the ease of use and the reliable operating behaviour also make the AS-i interesting in the area of machine
safety.
The safety AS-i system is intended for safety applications up to Category 4/
SIL 3. Mixed operation of standard components and safe components is possible.
The AS-i/Gateways with integrated Safety Monitor monitors within an AS-i system
the safe slaves which have been assigned according to the configuration specified by the user with the configuration software. In the event of a stop request or a
defect, the AS-i/Gateways with integrated Safety Monitor switches off the system
in protective operation mode with a maximum reaction time of 40 ms.
AS-i/Gateway with integrated Safety Monitor
Standard
module
Safety emergency
shutdown switches
AS-Interface
Safety
module
General
Tab. 2-3.
AS-i power
supply unit
Protective photoelectric
sensor
Fig. 2-1. Safe and standard components in an AS-i network
Protective photoelectric
light barrier
Standard
module
Safety position
switch
Multiple AS-i Safety Monitors can be used within an AS-i system. In this way, a
safe slave can be monitored by multiple AS-i Safety Monitors.
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
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AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
3. Safety
3.1 Safety standard
The AS-I Safety Monitor has been developed, manufactured, tested and submitted for type testing in accordance with the safety standards prevailing at the time
of testing. The safety requirements per Category 4 in accordance with EN 954-1,
SIL3 in accordance with EN 61 508 and Performance Level “e” in accordance
with EN ISO 13 849-1 are met by all devices.
Information!
A detailed listing of the values for probability of failure (PFD values) can be found in
section <Safety-relevant characteristic data>.
Following a risk analysis you can sue the AS-I Safety Monitor in accordance with
its safety category as a shut-down protection device for protecting hazardous areas.
3.2 Intended use
3.2.1 Conditions of use
The AS-I Safety Monitor has been developed as a shut-down protection device
for protecting hazardous areas on powered equipment.
Attention!
Protection of operating personnel and equipment is not provided is the device is
not used in accordance with its intended use.
Safety
Attention!
Manipulation of and changes to the devices other than expressly described in this
Manual are not permitted.
3.2.2 Residual risks (EN 292-1)
The circuits suggested in this Manual have been tested and verified with the
greatest care. The prevailing standards and regulations are met when using the
components and wiring shown. Residual risks remain if:
• There are any deviations from the suggested wiring concept which may result
in the connected safety-relevant assemblies or protective devices not being
incorporated or only insufficiently incorporated into the safety circuit.
• The operator does not follow the prevailing safety regulations for operation,
setting and maintenance of the machine. Machine inspection and maintenance intervals must be strictly observed.
3.3 Areas of application
The AS-I Safety Monitor, when properly used, enables the operation of sensorcontrolled personal protection equipment and additional safety components.
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
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Issue date: 17.4.2009
AS-Interface
Safety
The device also assumes the mandatory E-STOP function (Stop Category 0 or 1)
for all non-manually operated machines, dynamic monitoring of the restart function and the protection monitoring function.
Examples for use of the AS-I Safety Monitor:
The device is used economically in machines and equipment in which the standard AS-I bus is the local bus. Using the Safety Monitor as a bus component allows already existing AS-I bus configurations to be easily expanded, and safety
components having the corresponding AS-i Safety at Work interface can be inserted without difficulty. If there is no AS-I Safety at Work interface on the safety
component, so-called coupling modules can be used to establish the connection.
Existing AS-I masters and AS-I power supplies can be used as well.
There are no industry-specific restrictions. Some of the key applications are listed
below:
• Machine tools
• Expanded machining centers with multiple control elements and safety sensors for wood and metal processing
• Printing and paper processing machines, trimming machines
• Packaging machinery, both stand-alone and as systems
• Food and beverage machinery
• Workpiece and bulk material conveying systems
• Rubber and plastics industry processing machinery
• Automatic assembly and handling equipment.
3.4 Organizational requirements
3.4.1 Documentation
All the specifications in this System Manual, in particular the sections “Safety Instructions” and “Commissioning”, must be strictly observed.
All the safety instructions in the manual “ASIMON 3 G2 Configuration Software”
must be strictly observed.
Please note the safety rules when configuring the safety functions, see section
<Configuration of the safety functions>. Checking of the release code and testing
the system must be documented in writing and is part of the system documentation.
Keep this System Manual in a safe location where it can be readily accessed. It
should always be available.
3.4.2 Traceability of the devices
The ordering party is responsible for ensuring traceability of the devices by serial
number!
3.4.3 Safety regulations
Observe the locally prevailing legal regulations and requirements of the trade associations.
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
13
AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
3.4.4 Qualified personnel
Installation, commissioning and maintenance of the devices are to be performed
only by qualified specialists.
Electrical work is to be performed only by electrical technicians.
Setting and changing the device configuration via PC and ASIMON 3 G2 configu-
ration software are to be performed only by an authorized safety representative.
The password for changing a device configuration must be kept under lock and
key by the safety representative.
3.4.5 Repair
Repairs, in particular opening of the housing, are to be performed only by the
manufacturer or by an authorized representative of the manufacturer.
3.4.6 Disposal
Information!
Electronic waste is hazardous waste. Please comply with all local ordinances when
disposing this product!
The device does not contain batteries that need to be removed before disposing it.
Safety
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
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Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Issue date: 17.4.2009
4. Spezifications
4.1 Technical data
Attention!
The AS-I power supply for the AS-I components must have isolation per IEC 60
742 and be able to handle momentary power interruptions of up to 20 ms. The
power supply for the 24 V supply must also have isolation per IEC 60 742 and be
able to handle momentary power interruptions of up to 20 ms. The maximum output voltage of the power supply must also be less than 42 V in case of a fault.
4.1.1 Data sheet VBG-EN-K30-DMD-S16
VBG-EN-K30-DMD-S16
Ethernet/IP interface RJ-45
Baud rates 10/100 MBaud
Serial interface RS 232
AS-i cycle time 150 Ps
Safety monitor
Release circuit 4-cha nnel
Start delay < 10 s
Respond delay < 40 ms
Inputs:
4 x EDM/Start
Output:
4 x output switching elements
Card slot chip card for storage of configuration data
Displays
LCD indication of slave addresses and error messages
LED power power on
LED net Ethernet/IP master recognized
LED config error configuration error
LED U AS-i AS-i voltage OK
LED AS-i active AS-i normal operation active
LED prg enable automatic addresses programming enabled
LED prj mode configuration mode active
LED AUX auxiliary power
(number of slaves + 2)
*
EDM: inputs of external device monitoring circuits
start: start inputs
switching current statical 4 mA at 24 V, dynamic 30 mA at 24 V (T=100 µs)
relay outputs (output circuits 1 and 2)
max. contact load: 3 A AC-15 at 30 V, 3 A DC-13 at 30 V
semiconductor outputs (output circuits 3 and 4)
max. contact load: 0,5 A DC-13 at 30 V
AS-Interface
Spezifications
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
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AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
Spezifications
VBG-EN-K30-DMD-S16
4 x LED EDM/Start state of input of ext. device monitoring circuit
4 x LED output circuit state of output circuit
Electrical data
Operating current master power supply, approx. 300 mA out of AS-i network 1,
Operating voltage AS-i voltage 30 V DC
Voltage of insulation t 500 V
Standards EN 61 000-6-2, EN 61 000-6-4
Housing AS-i master housing in stainless steel
Ambient operating temperature 0°C … +55°C
Storage temperature -25°C … +85°C
Dimensions (L / W / H in mm) 120 / 100 / 96
Protection category IEC 60 529 IP20
Tolerable loading referring to impacts and vibrations according to EN 61 131-2
Weight 800 g
Safety Monitor block diagram: Connections: Gateway + Safety Monitor
LED off: open
LED on: closed
LED off: open
LED on: closed
approx. 70 mA out of AS-i network 2
EN 62 061, SIL3, IEC 61 508, SIL3
EN 13 849, performance level e
24 V
0 V
1.13 1.14
2.13
16
Freigabe
(Release)
Freigabe
(Release)
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Freigabe
(Release)
Freigabe
(Release)
Freigabe
(Release)
Sicherheitsmonitor
(Safety Monitor)
Eingänge
(Inputs)
Freigabe
(Release)
Freigabe
(Release)
Freigabe
(Release)
1.Y1 (EDM 1 / Start 1)
2.Y1 (EDM 2 / Start 2)
1.Y2 (EDM 3 / Start 3)
2.Y2 (EDM 4 / Start 4)
3.14
4.14
2.14
Ethernet/IP
+ASI 1–
ASI 1 +PWR- (max. 8A)
+ ASI 2 –
ASI 2 +PWR- (max. 8A)
+
+-+-+
output switching elements
-
-
+
output switching elements
1.13
0 V
+
2.Y2
2.Y1
EDM/START inputs
1.Y1
+
+
4.14
1.14
3.14
EDM/START inputs
2.13+24 V
1.Y2
2.14
Issue date: 17.4.2009
AS-Interface
Spezifications
4.2 Safety-relevant characteristic data
Characteristic data Value Standard
Safety category 4 EN 954-1
Safety category 4 EN 13849-1:2006/PLe Cat 4
Performance Level (PL) e
Safety Integrated Level (SIL) 3 IEC 61508
Lifespan (TM) in years 20 EN 13849-1:2006/PLe Cat 4
Maximum switch-on time in months 12 IEC 61508
PFD
PFH
(probability of a dangerous failure per hour) < 5,36 x 10
D
Max. system reaction time in milliseconds
< 9,25 x 10
40 IEC 61508
-6
IEC 61508, EN 62061
-9
IEC 61508, EN 62061
Tab. 4-4.
Attention!
In addition to the system reaction time of max. 40 ms, the reaction times of the safe ASinterface sensor slave, of the sensor being used for monitoring, of the safe AS-interface
actuator slave and of the actuator used for this purpose must still be added. Please note
that additional reaction times may likewise arise through the configuration of the safety
monitor.
Notice!
Refer to the technical data for the slaves as well as to that for the sensors and actuators
for the reaction times to be added.
Attention!
The system reaction times of the daisy-chained AS-interface components are added up.
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
17
AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
4.3 System reaction times – example calculations
System components:
AS-i network 1
ASI1
AS-i network 2
ASI2
Safe sensor slave (EMERGENCY-OFF switch: t
S1-1
Safe sensor slave (safety light barrier: t
S1-2
Safe sensor slave (EMERGENCY-OFF switch: t
S2-1
Safe actuator slave (motor starter: t
A2-1
SM1-1 Safety monitor with 16 relais circuits and one safe AS-i output in AS-i
network 1
SM1-2 Safety monitor with 2 relais circuits and one safe AS-i output in AS-i
network 1
SM2-1
Safety monitor with 16 relais circuits and one safe AS-i output in AS-i
network 2
RA2-1
= 18 ms)
RS1-2
= 50ms)
Spezifications
= 100 ms)
RS1-1
= 100ms)
RS2-1
Tab. 4-5.
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
18
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Issue date: 17.4.2009
AS-Interface
Spezifications
System configuration - example 1: Calculation of the system reaction time
SM1-1
AS-i Safety Monitor
M
S1-1
SM1-2
AS-i Safety Monitor
M
S1-2
AS-i 1
SM2-1
M
AS-i Safety Monitor
S2-1
M
AS-i 2
Upon activation of safety light barrier S1-2, the relay safety output of safety monitor SM1-2 is controlled.
Calculation of the AS-i relevant system reaction time:
t
System total a)
= t
R S1-2
+ t
= 18ms + 40ms = 58ms
R System
I–
I1
Run
Prg
1.13
ASI+
I+
I+
I+
I2
1.Y1
1.Y2
Prg
1
I
I2
1.Y2
1.Y1
Alarm
Pwr
Fault
Out
1.14
1.23
1.24
ASI–
nc
nc
A2-1
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
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19
AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
Spezifications
System configuration - example 2: Calculation of the system reaction time
SM1-1
AS-i Safety Monitor
M
S1-1
SM1-2
AS-i Safety Monitor
M
S1-2
AS-i 1
SM2-1
M
AS-i Safety Monitor
S2-1
M
AS-i 2
Upon locking of the EMERGENCY-OFF switch S2-1, the motor starter is controlled via the safe AS-interface output of safety monitor SM2-1.
Calculation of the AS-interface-relevant system reaction time:
t
System total b)
= t
R S2-1
+ t
R System
+ t
= 100ms + 40ms + 50ms = 190ms
R A2-1
I+
I–
I2
I1
Run
1
I
Pwr
Prg
1.14
1.13
ASI–
ASI+
I+
I+
1.Y2
1.Y1
Prg
I2
1.Y2
1.Y1
Alarm
Fault
Out
1.24
1.23
nc
nc
A2-1
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
20
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Issue date: 17.4.2009
AS-Interface
Spezifications
System configuration - example 3: Calculation of the system reaction time
SM1-1
AS-i Safety Monitor
M
S1-1
SM1-2
AS-i Safety Monitor
M
S1-2
AS-i 1
SM2-1
M
AS-i Safety Monitor
S2-1
M
AS-i 2
Upon locking of the EMERGENCY-OFF switch S1-1, the relay output of safety
monitor SM2-1 is controlled via the coupling of the safe AS-interface output of
safety monitor SM1-1.
Calculation of the AS-i relevant system reaction time:
t
System total c)
= t
R S1-1
+ t
R System ASI1
+ t
R System ASI2
40ms = 180ms
I–
I+
I+
I+
I1
I2
1.Y1
1.Y2
A2-1
Run
Prg
1
I
I2
1.Y2
1.Y1
Alarm
Pwr
Fault
Out
Prg
1.13
1.14
1.23
1.24
ASI+
ASI–
nc
nc
= 100ms + 40ms +
4.4 Scope of delivery
The basic unit consists of:
AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor.
The following accessories are available:
Software CD with
®
• ASIMON 3 G2 communication software for Microsoft
2000/XP/Vista
®
Windows Me/NT/
• System manual in PDF format (Adobe® Acrobat Reader® Version 5.x or
newer is required for viewing the files)
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
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21
5. Installation
5.1 Dimensions
AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
Installation
78
96
Warning!
Cover the top of the gateway when doing any drilling work above the unit. No particles,
especially metal chips, should be allowed to enter the housing, since this could cause a
short circuit.
Information!
Please refer to installation instruction for this device for detailed mounting information.
5.2 Connections
5 ... 6 mm / PZ2
10
10
AWG 2 x 24 ...12
Attention!
The AS-I power supply for the AS-I components must have isolation per IEC 60 742
and be able to handle momentary power interruptions of up to 20 ms. The power supply for the 24 V supply must also have isolation per IEC 60 742 and be able to handle
momentary power interruptions of up to 20 ms. The maximum output voltage of the
power supply must also be less than 42 V in case of a fault.
110
2 x (0,5 .... 1,5) mm
2 x (0,5 ..
0,8 Nm
7 LB.IN
.. 1,5) mm
120
2
2
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
22
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Issue date: 17.4.2009
5.3 Installing in the control cabinet
The AS-I/Gateway is installed in the control cabinet on 35mm DIN rails per DIN
EN 50 022.
Information!
The enclosure of the AS-I/Gateway is made of stainless steel. The unit is also suitable for exposed wall mounting.
To install, place the unit on the upper edge of the DIN rail and then snap in the
lower edge.
-
-
+-+
+
AS-Interface
Installation
[1]
[2]
5.4 Removing
-
-
+-+
+
3
2
To remove, press the holding clamps [2] down using a screwdriver [1], press the
unit firmly against the upper rail guide and lift out.
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
1
23
AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
5.5 Electrical Connection
Information!
Electrical connections are described in section <Electrical connection>.
Information!
See also section <Operation in advanced display mode> for further information.
Installation
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
24
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Issue date: 17.4.2009
5.6 Commissioning
5.6.1
classical display
Switching to advanced display mode
AS-Interface
Installation
advanced display mode
OK
LCD
1.12A
UNKNOWN SLAVE
ESC
5.6.2 Setting of ethernet properties
LCD
OK
OK
TCP/IP OBJECT
ETHERNET OBJECT
IF STATUS
IF CAPABILITY
IF CONTROL
...
IF STATUS
IF CAPABILITY
IF CONTROL
...
ETHERNET/IP
QUICK SETUP
SETUP
DIAGNOSIS
menu structure see additional page
OK
When using DHCP, no adjustment is necessary
OK
1xESC
LCD
USE DHCP
USE STORED VAL.
IF STATUS
IF CAPABILITY
IF CONTROL
PATH TO LINK OBJ .
TCP/IP CONFIG
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
25
AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
5
S
5
e
U
R
Installation
IF STATUS
IF CAPABILITY
IF CONTROL
PATH TO LINK OBJ.
TCP/IP CONFIG
IP ADDRESS
192. 168. 42. 149
NET MASK
255. 255. 255. 0
GATEWAY
0 . 0 . 0
IP ADDRESS
192.168.42.149
↓
OK
OK
(
ESC
5.6.3 Connecting AS-i Slaves
power
net
config error
U AS-i
AS-i active
prg enable
prj mode
AS-i
...
NET MASK
255. 255. 255. 0
GATEWAY
0 . 0 . 0
AS-i Master
AS-i
OK
(
ESC
OK
(
2xESC
Restart the gateway to assume your chang
power
net
config error
U AS-i
AS-i active
prg enable
prj mode
AS-i Master
1. 1
0.5s
NET MASK
255. 255. 25
IP ADDRES
192.168.42.1
NET MASK
255. 255. 25
GATEWAY
0 . 0 . 0
GATEWAY
0 . 0 . 0 . 0
ETHERNET/I
QUICK SET
SLAVE ADD
LCD
AS-i
AS-i
Slave 1
AS-i
Slave 5
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
26
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1. 41
SEARCHING SLAVES
LCD
Slave 1
AS-i
Slave 5
1. 5
0.5s
Issue date: 17.4.2009
5.7 Quick setup
AS-Interface
Installation
config error
1. 5
1xOK
ETHERNET
QUICK SETUP
SETUP
IO + PARAM. TEST
OK
WARNING:
OUTPUTS MAY BE
RESET
OK
LCD
STORE AS-I
CONFIGURATION
OK
STORE +PRJ MODE
↓
2x ESC
LCD
LCD
LCD
.
CONFIGURATION OK
LCD
HOST ERROR
NO CONNECTION
LCD
OK
↓
LCD
STORE AS-I
CONFIGURATION
STORE +RUN
STORE +PRJ MODE
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
27
5.8 Error tracing
5.8.1 Faulty slaves
power
net
config error
U AS-i
AS-i active
prg enable
prj mode
AS-i
AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
Installation
1.1
AS-i Master
MISSING SLAVE
LCD
AS-i
Slave 1
AS-i
Slave 5
AS-i
Slave 24
5.8.2 Error display (last error)
power
net
config error
U AS-i
AS-i active
prg enable
prj mode
AS-i
AS-i
Slave 1
AS-i
Slave 5
AS-i
Slave 24
AS-i Master
power
net
Config error
U AS-i
AS-i active
prg enable
prj mode
AS-Interface
AS-i
Slave 1
AS-i
Slave 5
AS-i
Slave 24
2s
1.24
MISSING SLAVE
2s
AS-i Master
set/↓
LCD
LCD
Host error
no connection
1: ON 2: OFF
24
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
28
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Issue date: 17.4.2009
5.8.3 Addressing
5.8.3.1 Assigning address 6 to slave currently at address 2
AS-Interface
Installation
LCD
1. 41
SEARCHING SLAVE
OK
2x
↓
ETHERNET
QUICK SETUP
SLAVE ADR TOOL
SLAVE TEST TOOL
OK
LCD
SLAVE ADR TOOL
CONNECT NEW SLAVE
OLD ADDRESS
NEW ADDRESS
Master Slave
Modul anschließen/Connect
module/Raccordez module/
Collegare modulo/Conecte modulo
LCD
SLAVE ADR TOOL
OLD ADDRESS 2
NEW ADDRESS 3
PRG
1x
↓
SLAVE ADR TOOL
OLD ADDRESS 2
NEW ADDRESS 6
PRG
1x
↓
SLAVE ADR TOOL
OLD ADDRESS 2
NEW ADDRESS 6
PRG
OK
SLAVE ADR TOOL
OK
2 x ESC
1. 6
UNKNOWN SLAVE
3 x OK
LCD
LCD
LCD
LCD
Issue date: 17.4.2009
Subject to reasonable modifications due to technical advances. © Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
29
AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor
Installation
For additional information see manual, section <Operation in advanced display
mode>.
5.8.4 Replacing a defective AS-i Safety Slave
The new slave must be able to send teaching codes and must have the same address as the old one. Only one
missing slave is allowed!
[1]
[2]
ESC/Service
(3 seconds)
CONNECT
NEW SLAVE 17
THEN PRESS
SERVICE
[3]
[4]
ESC/Service
(3 seconds)
Subject to reasonable mod ifications due to technical advances. © Pepperl+Fuchs, Printe d in Germany
30
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 Internet http://www.pepperl-fuchs.com
Issue date: 17.4.2009
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