Pepperl+Fuchs VBA-4E3A-G20-ZEL/M1L-P2 User Manual
VBA-4E3A-G20ZEL/M1L-P2
AS-Interface
Motor Control Module
FACTORY AUTOMATION
MANUAL
1 Introduction ................................................................................. 4
2 Declaration of Conformity .......................................................... 5
3 Safety ................................................................................................. 6
3.1
Symbols Relevant to Safety ................................................................. 6
3.2
Intended Use .......................................................................................... 6
3.3
General Safety Information ................................................................... 6
4 Product Description .................................................................... 7
4.1
Use and Application.............................................................................. 7
4.2
Housing .................................................................................................. 8
4.3
Indicators and Operating Controls ...................................................... 9
4.4
Interfaces and Connections ............................................................... 11
5 Installation ................................................................................. 13
5.1
Storage and Transport .............................................................................. 13
5.2
Unpacking ............................................................................................ 13
5.3
Connecting the AS-Interface and Auxiliary Power Flat Cable ........ 13
5.4
Connecting Motors and Sensors ....................................................... 16
6 Commissioning ......................................................................... 17
6.1
AS-Interface Communication ............................................................. 17
6.2
Configuration of the Start/Stop Ramps ............................................. 19
7 Troubleshooting .............................................................................22
3
VBA-4E3A-G20-ZEL/M1L-P2
VBA-4E3A-G20-ZEL/M1L-P2
Introduction
1 Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops,
produces and distributes electronic sensors and interface modules for the market of
automation technology on a worldwide scale.
Please read the operating instructions carefully before installing this device and putting it into
operation. The instructions and notes contained in this document will guide you step by step
through the installation and commissioning procedures to ensure trouble-free use of this
product. By doing so, you:
■
Guarantee safe operation of thedevice
■
Can utilize the entire range of device functions
■
Avoid faulty operation and associated faults
■
Reduce costs associated with downtime and incidental repairs
■
Increase the effectiveness and operating efficiency of your plant.
Store these instructions somewhere safe in order to have them available for future work on the
device.
After opening the packaging, please ensure that the device is intact and that the package is
complete.
Symbols used
The following symbols are used in this manual:
Note!
This symbol draws your attention to important information.
Handling instructions
You will find handling instructions beside this symbol
4
VBA-4E3A-G20-ZEL/M1L-P2
Declaration of Conformity
2 Declaration of Conformity
All products were developed and manufactured under observance of the applicable European
standards and guidelines.
Note!
A Declaration of Conformity can be requested from the manufacturer.
The product manufacturer, Pepperl+Fuchs GmbH, 68307 Mannheim, has a certified quality
assurance system that conforms to ISO 9001.
ISO9001
5
VBA-4E3A-G20-ZEL/M1L-P2
Safety
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
3
Safety
3.1
Symbols Relevant to Safety
3.2
Intended Use
The AS-Interface motor control module is used to control one or two DC roller Rulmeca RDR
BL3 motors. The motor control module has two inputs for connecting three-wire sensors.
Read through these instructions thoroughly. Familiarize yourself with the device before
installing, mounting, or operating.
Always operate the device as described in these instructions to ensure that the device and
connected systems function correctly. The protection of operating personnel and plant is only
guaranteed if the device is operated in accordance with its intended use.
3.3
General Safety Information
Make sure that the flat cables engage completely in the flat cable guide, to ensure a complete
seal and secure contact.
During operation, make sure that connectors are not disconnected or inserted, and the flat
cable guide is not opened. This could inadvertently start motors.
Only instructed specialist staff may operate the device in accordance with the operating
manual.
User modification and or repair are dangerous and will void the warranty and exclude the
manufacturer from any liability. If serious faults occur, stop using the device. Secure the device
against inadvertent operation. In the event of repairs, return the device to your local
Pepperl+Fuchs representative or salesoffice.
The connection of the device and maintenance work when live may only be carried out by a
qualified electrical specialist.
The operating company bears responsibility for observing locally applicable safety regulations.
Store the not used device in the original packaging. This offers the device optimal protection
against impact and moisture.
Ensure that the ambient conditions comply with regulations.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe the current
statutory requirements in the respective country of use, as well as local regulations.
6
VBA-4E3A-G20-ZEL/M1L-P2
Product Description
4
Product Description
4.1
Use and Application
The VBA-4E3A-G20-ZEL/M1L-P2 motor control module is an AS-Interface connection module
for controlling one or two DC roller motors. The module is optimized for type Rulmeca RDR
BL3 motors.
To record statuses in the field environment, the module has two inputs for three-wire sensors
with positive-switching output (PNP) or for mechanical contacts. The input characteristic of the
inputs corresponds to type 1 according to EN 61131-2.
The motors and the sensors are supplied with power via external auxiliary power. This auxiliary
power is supplied to the AS-Interface flat cable of the motor control module via a second flat
cable.
■
The permissible auxiliary power is 18 V ...... 30 V.
■
The sensor power supply may be loaded, in total, with 500 mA.
■
For each motor, a maximum current load of 5 A is permitted.
Figure 4.1 VBA-4E3A-G20-ZEL/M1L-P2 motor control module
7
VBA-4E3A-G20-ZEL/M1L-P2
Product Description
Essential function and application characteristics of the motor control module are:
■
Compact housing for direct mounting in support profiles or cable ducts
■
Connection of the motors/sensors via cable outputs with M8 connectors
■
Insulation piercing technology with gold-plated contact pins for contacting the ASInterface flat cable
■
Function displays for the bus, external auxiliary power, status information, inputs, and
outputs
■
Communication monitoring
■
Configurable start/stop ramps for motorcontrol
■
Supply of the connected components from the external auxiliary power
4.2
Housing
The housing is made entirely of plastic, with the exception of the hinge pins for the hinged cable
guide.
The main components are
■
A mounting base with electronics encapsulated in casting resin
■
A folding guide cage as a cable guide for the AS-Interface flat cable.
Figure 4.2 Housing dimensions
8
15
Ø 8
27.5
120
27.5
54
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