Pepperl+Fuchs VAA-4E4A-G20-ZEJ/M2L-P7-GEB User Manual

FACTORY AUTOMATION
MANUAL
VAA-4E4A-G20-ZEJ/M2L-P7-GEB
AS-Interface Motor Control Module
VAA-4E4A-G20-ZEJ/M2L-P7-GEB
With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-
try, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
VAA-4E4A-G20-ZEJ/M2L-P7-GEB
1 Introduction................................................................................. 4
1.1 Content of this Document ................................................................... 4
1.2 Target Group, Personnel...................................................................... 4
1.3 Symbols Used ...................................................................................... 4
2 Product Description ................................................................... 6
2.1 Use and Application............................................................................. 6
2.2 Housing................................................................................................. 7
2.3 Displays and Operating Elements ...................................................... 7
2.4 Interfaces and Connections................................................................ 9
3 Installation................................................................................. 11
3.1 Storage and Transport ....................................................................... 11
3.2 Unpacking........................................................................................... 11
3.3 Connecting the AS-Interface and Auxiliary Power Flat Cable ....... 11
3.4 Connecting Motors and Sensors...................................................... 14
4 Commissioning......................................................................... 15
4.1 AS-Interface Communication............................................................ 15
4.2 Configuring the Start/Stop Ramps ................................................... 17
5 Troubleshooting........................................................................ 20
3
VAA-4E4A-G20-ZEJ/M2L-P7-GEB
Introduction

1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following:
Product identification
Delivery, transport, and storage
Mounting and installation
Commissioning and operation
Maintenance and repair
Troubleshooting
Dism ounting
Disposal
Note!
For full information on the product, refer to the fur ther documentation on the Internet at www.pepperl-fuchs.com.
The documentation comprises the following parts:
This document
Datasheet
In addition, the documentation may comprise the following parts, if applicable:
EU-type examination certificate
EU declaration of conformity
Attestation of conformity
Certificates
Control drawings
Instruction manual
Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, m aintenance, and dismounting of the product. The personnel must have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
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VAA-4E4A-G20-ZEJ/M2L-P7-GEB
Introduction

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandator y that you observe these warning messages for your personal safety and in order to avoid property damage.
Depending on the risk level, the warning messages are displayed in descending order as follows:
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or resu lt in their complete failure.
Informative Symbols
Note!
This symbol brings important information to your attention.
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or a sequence of actions.
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VAA-4E4A-G20-ZEJ/M2L-P7-GEB
Product Description

2 Product Description

2.1 Use and Application

The VAA-4E4A-G20-ZEJ/M2L-P7-GEB motor control module is an AS-Interface connection module for controlling 1 or 2 DC roller motors. The module is optimized for ITOH Denki PM...XE/XP motors, but can also be used for compatible DC motors.
To record statuses in the field environment, the module also has 4 inputs for 3-wire sensors with positive-switching outputs (PNP) or for mechanical contacts. The input characteristic of the inputs corresponds to type 1 in accordance with EN 61131-2.
The motors are supplied with power via an external auxiliary voltage. Sensors a re supplied from the AS-Interface. The auxiliary voltage is supplied to the motor control module via a 2nd flat cable in addition to the AS-Interface flat cable.
The permissible auxiliary power is 18 V...30 V.
The sensor power supply may be loaded, in total, with 100 mA.
For each motor, a maximu m current load of 5 A is permitted briefly (<2 s).
Figure 2.1 VAA- 4E4A-G20-ZE J/M2 L-P7-GEB motor control module
Essential function and application characteristics of the motor control module are:
Compact housing for direct mounting in support profiles or cable ducts
Connection of the motors/sensors via cable outputs with M8 connectors
Piercing technology with gold-plated contact pins for contacting the AS-Interface flat cable
Function displays for the bus, external auxiliary voltage, status information, inputs, and outputs
Communication m onitoring
Configurable start/stop ram ps for motor control
Supply of the connected motors from the external auxiliary voltage
Supply of the connected sensors from the AS-Interface
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VAA-4E4A-G20-ZEJ/M2L-P7-GEB
53.3
13.5
27.2
152
3.5
18.6
100
136.5
138.5
15
27.5
YELLOW ASI
BLACK AUX
PWR
FAULT
AUX
FUSE1
FUSE2
DIR
MOT1
MOT2
IN1
IN2
IN3
IN4
IN1/3
MOT1
IN2/4
MOT2
Product Description

2.2 Housing

The housing is made entirely of plastic, with the exception of the hinge pins for the hinged cable guide.
The main components are:
A mounting base with electronics coated in hot-melt adhesive
A folding guide cage as a cable guide for the AS-Interface flat cable.
Figure 2.2 Housing dimensions

2.3 Displays and Operating Elements

Figure 2.3 Status indic ations on the motor control module.
The operating status of the motor control module is displayed via 12 LEDs.
Status Indications for AS-Interface and Power Supply
The PWR LED and the FAULT LED show the AS-Interface operating status. Various error statuses are displayed as a collective error message "Peripheral fault."
Display of the AS-Interface Operating Statuses
PWR LED, Green FAULT LED, Red Status
On Off AS-Interface power supply is OK
Flashing On Address = 0
On On AS-Interface communication error
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