Pepperl+Fuchs SK-IDM-Z1-160-BD-1D-J1, SK-IDM-Z1-260-D-2D-J1 User Manual

SK-IDM-Z1-160-BD-1D-J1-*-N
SK-IDM-Z1-260-D-2D-J1-*-N

Supply Module

Manual

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central
Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.)
in its most recent version as well as the supplementary clause: "Expanded reservation of proprietor­ship"

Worldwide

Pepperl+Fuchs Group

Lilienthalstr. 200

68307 Mannheim

Germany

Phone: [phone] - 0

E-mail: [e-mail]

North American Headquarters

Pepperl+Fuchs Inc.

1600 Enterprise Parkway

Twinsburg, Ohio 44087

USA

Phone: [phone]

E-mail: [e-mail]

Asia Headquarters

Pepperl+Fuchs Pte. Ltd.

P+F Building

18 Ayer Rajah Crescent

Singapore 139942

Phone: [phone]

E-mail: [e-mail]

https://www.pepperl-fuchs.com

SK-IDM-Z1-160-BD-1D-J1-*-N, SK-IDM-Z1-260-D-2D-J1-*-N

Contents

1 Safety .......................................................................................................................... 4

1.1 Introduction.................................................................................................... 4

1.1.1 Content of this Document .................................................................. 4

1.1.2 Manufacturer...................................................................................... 4

1.1.3 Target Group, Personnel .................................................................... 4

1.1.4 Symbols Used ................................................................................... 5

2 Technical Specifications ........................................................................................... 6

2.1 Explosion Protection..................................................................................... 6

2.2 Technical Data—Supply Module for 1-D Barcode Handheld Readers...... 7

2.3 Technical Data—Supply Module for 2-D Barcode Handheld Readers...... 8

2.4 Use ..................................................................................................................8

3 System Structure....................................................................................................... 9

4 Commissioning........................................................................................................ 10

4.1 Mounting....................................................................................................... 10

4.2 Pinout in the Terminal Compartment SK-IDM-Z1-160-BD-1D-J1-DC-S-N

and SK-IDM-Z1-260-D-2D-J1-DC-S-N ......................................................... 13

4.3 Pinout in the Terminal Compartment SK-IDM-Z1-160-BD-1D-J1-DC-U-N

and SK-IDM-Z1-260-D-2D-J1-DC-U-N ........................................................ 14

4.4 Pinout in the Terminal Compartment SK-IDM-Z1-160-BD-1D-J1-AC-S-N

and SK-IDM-Z1-260-D-2D-J1-AC-S-N .........................................................15

4.5 Pinout in the Terminal Compartment SK-IDM-Z1-160-BD-1D-J1-AC-U-N

and SK-IDM-Z1-260-D-2D-J1-AC-U-N ......................................................... 16

5 Accessories.............................................................................................................. 17

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Safety

1 Safety

1.1 Introduction

1.1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:

• Product identification

• Delivery, transport, and storage

• Mounting and installation

• Commissioning and operation

• Maintenance and repair

• Troubleshooting

• Dismounting

• Disposal

Note

For full information on the product, refer to the further documentation on the Internet at
www.pepperl-fuchs.com.

The documentation comprises the following parts:

• This document

• Datasheet

In addition, the documentation may comprise the following parts, if applicable:

• EU-type examination certificate

• EU declaration of conformity

• Attestation of conformity

• Certificates

• Control drawings

• Instruction manual

• Other documents

1.1.2 Manufacturer

Pepperl+Fuchs Group
Lilienthalstraße 200, 68307 Mannheim, Germany

Internet: www.pepperl-fuchs.com

1.1.3 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount­ing lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation, com­missioning, operation, maintenance, and dismounting of the product. The personnel must have
read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

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Safety

1.1.4 Symbols Used

This document contains symbols for the identification of warning messages and of informative
messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid prop­erty damage.

Depending on the risk level, the warning messages are displayed in descending order as fol­lows:

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.

Informative Symbols

Note

This symbol brings important information to your attention.

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.

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Technical Specifications

2 Technical Specifications

2.1 Explosion Protection

II 2G Ex eb q [ib IIC/IIB] IIC T4 Gb

II 2D Ex tb [ib] IIIC T135 °C Db

-25°C ≤ Ta ≤ +60°C

EU-Type Examination Certificate

IBExU18ATEX1051
IECEx IBE 18.0010

Manufacturer

Pepperl+Fuchs AG

Lilienthalstraße 200

68307 Mannheim, Germany

[e-mail]

Figure 2.1

Note

The supply module comes with a pre-installed short set-up cable with M12 socket!

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Technical Specifications

2.2 Technical Data—Supply Module for 1-D Barcode Handheld Rea­ders

SK-IDM-Z1-160­BD- 1D-J1-DC­S-N

Description Power supply for the intrinsically safe supply of the wired 1-D barcode

Electrical data

Interfaces—field
side (Ex e)

Interfaces—scan­ner side (Ex i)

Operating volt­age (nominal)

Voltage range 18 ... 30 VDC 90 ... 253 VAC

Max. power con­sumption

Frequency range - 50 ... 60 Hz

Power supply
cable

Data cable 0.2 mm² …

Data cable max.
length

Ambient conditions

Operating tem­perature

Storage tempera­ture

Relative humidity 95 %, non-condensing

Enclosure mate­rial

Mechanical data

Degree of protec­tion

Dimensions (B x
H x T)

Weight Approx. 3.1 kg

readers IDM-Z1-160-D-1D-J1* and the Bluetooth base station IDM-Z1­x61-B-J1*

RS232/RS422 USB RS232/RS422 USB

RS232 USB RS232 USB

24 VDC 230 VAC

7.1 W 16 W

1.5 mm²…2.5 mm² (AWG24…AWG14), 3-pin

2.5 mm²
(AWG24…AWG1

4), 4-pin

15 m 5 m 15 m 5 m

-25 °C to 60 °C

-40 °C to 60 °C

Aluminum

IP64

140 mm x 250 mm x 56 mm

SK-IDM-Z1-160­BD- 1D-J1-DC­U-N

0.2 mm² …

2.5 mm²
(AWG24…AWG1

4), 3-pin

SK-IDM-Z1-160­BD- 1D-J1-AC­S-N

0.2 mm² …

2.5 mm²
(AWG24…AWG1

4), 4-pin

SK-IDM-Z1-160­BD- 1D-J1-AC­U-N

0.2 mm² …

2.5 mm²
(AWG24…AWG1

4), 3-pin

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Technical Specifications

2.3 Technical Data—Supply Module for 2-D Barcode Handheld Rea­ders

SK-IDM-Z1-260­D-2D-J1-DC-S-N

Description Power supply for the intrinsically safe supply of wired 2-D barcode readers

Electrical data

Interfaces—field
side (Ex e)

Interfaces—scan­ner side (Ex i)

Operating volt­age (nominal)

Voltage range 18 ... 30 VDC 90 ... 253 VAC

Max. power con­sumption

Frequency range - 50 ... 60 Hz

Power supply
cable

Data cable 0.2 mm²…2.5 m

Data cable max.
length

Ambient conditions

Operating tem­perature

Storage tempera­ture

Relative humidity 95 %, non-condensing

Enclosure mate­rial

Mechanical data

Degree of protec­tion

Dimensions (B x
H x T)

Weight Approx. 3.1 kg

IDM-Z1-260-D-2D-J1*

RS232/RS422 USB RS232/RS422 USB

RS232 USB RS232 USB

24 VDC 230 VAC

7.1 W 16 W

1.5 mm²…2.5 mm² (AWG24…AWG14), 3-pin
(Back-up fuse with miniature circuit breaker required)

m²
(AWG24…AWG1

4), 4-pin

15 m 5 m 15 m 5 m

-25 °C to 60 °C

-40 °C to 60 °C

Aluminum

IP64

140 mm x 250 mm x 56 mm

SK-IDM-Z1-260­D-2D-J1-DC-U-N

0.2 mm²…2.5 m
m²
(AWG24…AWG1

4), 3-pin

SK-IDM-Z1-260­D-2D-J1-AC-S-N

0.2 mm²…2.5 m
m²
(AWG24…AWG1

4), 4-pin

SK-IDM-Z1-260­D-2D-J1-AC-U-N

0.2 mm²…2.5 m
m²
(AWG24…AWG1

4), 3-pin

2.4 Use

The supply module is used for the intrinsically safe supply of devices.

The supply module makes it possible to supply power in the explosion-hazardous areas Zone 1
and Zone 21.

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System Structure

3 System Structure

The supply module is an accessory that supplies power to the wired Pepperl+Fuchs handheld
scanners IDM-Z1-160-D-1D-J1* and IDM-Z1-260-D-2D-J1*, as well as to the Bluetooth base
station IDM-Z1x61-B-J1-BT-N0.

The corresponding system configurations of the supply module with the respective handheld
scanners can be found in the manuals for the Pepperl+Fuchs IDM-Z1 handheld scanner series.

Warning!

The IP64 rating does not implement that the devices are suitable for outdoor applications.
Standing water and environmental influences can lead to a failure of the device. For this reason,
in case of outdoor applications the supply module must be installed in an appropriate enclo­sure.

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Commissioning

4 Commissioning

4.1 Mounting

Structure of the Supply Module

The supply module is fastened to a stable base using the four mounting holes at the corners of
the base plate (1). The holes each have a diameter of 7 mm.

Figure 4.1

The connections for equipotential bonding (M5 x 10) are located on both the front and back of
the supply module (2).

Figure 4.2

Intrinsically safe circuit is grounded.

Warning!

Noting the Equipotential Bonding

Equipotential bonding must be present for the entire duration while the intrinsi­cally safe circuits are being set up!

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Commissioning

(1) Terminal compartment under covering fixture with continuous flat gasket
(2) Breather
(3) Cable gland M16 x 1.5 for consumers (incl. short set-up cable with M12 socket)
(4) Cable gland M16 x 1.5 for data transfer
(5) Cable gland M20 x 1.5 for voltage supply

Figure 4.3

Figure 4.4

Warning!

Explosion-Hazardous Area

Do not open the enclosure in the explosion-hazardous area.
Before the device is put into operation in an explosion-hazardous area, it must
be ensured that the enclosure is completely closed again and screwed on
properly.

Note

Changes to the wiring may be carried out only by trained and qualified
personnel.

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Commissioning

The terminal assignment is located under the unscrewable opening on the front of the supply
module.
(1) Ex e terminal compartment for connecting the voltage supply and the data cable
(2) Ex i terminal compartment for connecting the consumers

Figure 4.5

Figure 4.6

Rearview of the opening front of the supply module.
(1) Flat gasket
(2) Breather

12

Warning!

The flat gasket of the Ex e terminal compartment must be reattached after
opening!

Tighten all the 6 cover screws with 0.8 Nm.

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Commissioning

4.2 Pinout in the Terminal Compartment SK-IDM-Z1-160-BD-1D-J1-DC­S-N and SK-IDM-Z1-260-D-2D-J1-DC-S-N

Figure 4.7

Assignment for Ex e Terminal Compartment

Terminal no. Designation Description

X1 +/- L + = 24 VDC

X2 -/N - = 0 VDC

X3 PE Protective earth

X4 GND RS232

X5 TxD RS232

X6 Shield RS232/RS422

X7 T+ RS422

X8 T- RS422

Assignment for Ex i Terminal Compartment

Terminal no. Designation

X9 RxD

X10 GND

X11 PE

X12 GND

X13 +UB

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Commissioning

4.3 Pinout in the Terminal Compartment SK-IDM-Z1-160-BD-1D-J1-DC­U-N and SK-IDM-Z1-260-D-2D-J1-DC-U-N

Figure 4.8

Assignment for Ex e Terminal Compartment

Terminal no. Designation Description

X1 +/- L + = 24 VDC

X2 -/N - = 0 VDC

X3 PE Protective earth

X4 GND USB

X5 Shield USB

X6 n.c.

X7 D+ USB

X8 D- USB

Assignment for Ex i Terminal Compartment

Terminal no. Designation

X9 RxD

X10 GND

X11 PE

X12 GND

X13 +UB

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Commissioning

4.4 Pinout in the Terminal Compartment SK-IDM-Z1-160-BD-1D-J1-AC­S-N and SK-IDM-Z1-260-D-2D-J1-AC-S-N

Figure 4.9

Assignment for Ex e Terminal Compartment

Terminal no. Designation Description

X1 +/- L L = 100 VDC… 250 VDC

X2 -/N N = Neutral conductor

X3 PE Protective earth

X4 GND RS232

X5 TxD RS232

X6 Shield RS232/RS422

X7 T+ RS232

X8 T- RS232

Assignment for Ex i Terminal Compartment

Terminal no. Designation

X9 RxD

X10 GND

X11 PE

X12 GND

X13 +UB

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Commissioning

4.5 Pinout in the Terminal Compartment SK-IDM-Z1-160-BD-1D-J1-AC­U-N and SK-IDM-Z1-260-D-2D-J1-AC-U-N

Figure 4.10

Assignment for Ex e Terminal Compartment

Terminal no. Designation Description

X1 +/- L L = 100 VDC… 250 VDC

X2 -/N N = Neutral conductor

X3 PE Protective earth

X4 GND USB

X5 Shield USB

X6 n.c.

X7 D+ USB

X8 D- USB

Assignment for Ex i Terminal Compartment

Terminal no. Designation

X9 RxD

X10 GND

X11 PE

X12 GND

X13 +UB

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Accessories

5 Accessories

Designation Description

Wired handheld barcode scanner

IDM-Z1-160-D-1D-J1-SU-N-N0 Wired handheld scanner for 1-D codes

IDM-Z1-160-D-1D-J1-SU-P-N0 Wired handheld scanner for 1-D codes

IDM-Z1-260-D-2D-J1-S1-N-N0 Wired handheld scanner for 2-D codes

Wireless handheld barcode scanner

IDM-Z1-161-M-1D-J1-BT-N-N0 Bluetooth handheld scanner for 1-D codes

IDM-Z1-161-M-1D-J1-BT-P-N0 Wired handheld scanner for 1-D codes

IDM-Z1-261-M-2D-J1-BT-N-N0 Bluetooth handheld scanner for 2-D codes

Base station/charging cradle

IDM-Z1-x61-B-J1-BT-N0 Bluetooth base station/charging cradle

IDM-Z1-x61-B-N0-BT-N0 Bluetooth base station/charging cradle

IDM-Z1-x61-C-N0-BT-N0 Charging cradle

Supply Module

SK-IDM-Z1-160-BD-1D-J1-DC-S-N0 Supply module for wired 1-D handheld scan-

SK-IDM-Z1-160-BD-1D-J1-DC-U-N0 Supply module for wired 1-D handheld scan-

SK-IDM-Z1-160-BD-1D-J1-AC-S-N0 Supply module for wired 1-D handheld scan-

SK-IDM-Z1-160-BD-1D-J1-AC-U-N0 Supply module for wired 1-D handheld scan-

SK-IDM-Z1-260-D-2D-J1-DC-S-N Supply module for wired 2-D handheld scan-

ATEX & IECEx Zone 1/21

ATEX & IECEx Zone 1/21
Supports PDF417 barcode

ATEX & IECEx Zone 1/21

ATEX & IECEx Zone 1/21

ATEX & IECEx Zone 1/21
Supports PDF417 barcode

ATEX & IECEx Zone 1/21

ATEX & IECEx Zone 1/21
For IDMx61 Bluetooth handheld scanner

No explosion protection
For IDMx61 Bluetooth handheld scanner

No explosion protection
For IDMx61 Bluetooth handheld scanner

ner & Bluetooth base station
ATEX & IECEx Zone 1/21
RS232 connection, 24 VDC
For IDM160-D-1D-J1* and IDMx61-B-J1*

ner & Bluetooth base station
ATEX & IECEx Zone 1/21
USB connection, 24 VDC
For IDM160-D-1D-J1* and IDMx61-B-J1*

ner & Bluetooth base station
ATEX & IECEx Zone 1/21
RS232 connection, 230 VAC
For IDM160-D-1D-J1* and IDMx61-B-J1*

ner & Bluetooth base station
ATEX & IECEx Zone 1/21
USB connection, 230 VAC
For IDM160-D-1D-J1* and IDMx61-B-J1*

ner
ATEX & IECEx Zone 1/21
RS232 connection, 24 VDC
For IDM-Z1-260-D-2D-J1*

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Accessories

Designation Description

SK-IDM-Z1-260-D-2D-J1-DC-U-N Supply module for wired 2-D handheld scan-

ner
ATEX & IECEx Zone 1/21
USB connection, 230 VAC
For IDM-Z1-260-D-2D-J1*

SK-IDM-Z1-260-D-2D-J1-AC-S-N Supply module for wired 2-D handheld scan-

ner
ATEX & IECEx Zone 1/21
RS232 connection, 230 VAC
For IDM-Z1-260-D-2D-J1*

SK-IDM-Z1-260-D-2D-J1-AC-U-N Supply module for wired 2-D handheld scan-

ner
ATEX & IECEx Zone 1/21
USB connection, 230 VAC
For IDM-Z1-260-D-2D-J1*

PSU-IDM-Z1-x61-BC-N0-N0 Power supply for non-explosion-hazardous

base station & charger
No explosion protection
For IDM-Z1-x61-B-N0-BT-N0 and IDM-Z1­x61-C-N0-BT-N0

Cordset for wired handheld scanner/supply module

CBL-IDMx60-D-J1-S-S18-N0 RS232 connection cable for wired 1-D/2-D

handheld scanner
ATEX & IECEx Zone 1/21

1.8 m length, smooth
For IDM-Z1-x60-D-*

CBL-IDMx60-D-J1-S-C38-N0 RS232 connection cable for wired 1-D/2-D

handheld scanner
ATEX & IECEx Zone 1/21

3.8 m length, spiral
For IDM-Z1-x60-D-*

CBL-IDM160-D-J1-U-S18-N0 RS232 connection cable for wired 1-D hand-

held scanner
ATEX & IECEx Zone 1/21

1.8 m length, smooth
For IDM-Z1-160-D-*

CBL-IDM160-D-J1-U-C38-N0 RS232 connection cable for wired 1-D hand-

held scanner
ATEX & IECEx Zone 1/21

3.8 m length, spiral
For IDM-Z1-160-D-*

Cordset for base station/supply module

CBL-IDMx61-B-N0-S-S18-N0 RS232 connection cable for base station

No explosion protection

1.8 m length, smooth
For IDM-Z1-x61-B-N0*

CBL-IDMx61-B-N0-S-C38-N0 RS232 connection cable for base station

No explosion protection

3.8 m length, spiral
For IDM-Z1-x61-B-N0*

CBL-IDMx61-B-N0-U-S18-N0 USB connection cable for base station

No explosion protection

1.8 m length, smooth
For IDM-Z1-x61-B-N0*

CBL-IDMx61-B-N0-U-C38-N0 USB connection cable for base station

No explosion protection

3.8 m length, spiral
For IDM-Z1-x61-B-N0*

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Accessories

Designation Description

CBL-IDMx61-B-J1-S-S18-N0 RS232 connection cable for base station

CBL-IDMx61-B-J1-S-C38-N0 RS232 connection cable for base station

CBL-IDMx61-B-J1-U-S18-N0 USB connection cable for base station

CBL-IDMx61-B-J1-U-C38-N0 USB connection cable for base station

Accessories

SCANNER-HOLDER-IDMx6x-TRIPOD Tripod holder for IDMx6x handheld scanner

SCANNER-HOLDER-IDMx6x-DESKTOP Desktop holder for IDMx6x handheld scanner

SCANNER-HOLDER-U1-AG1-N0 Stainless steel holder for IDMx6x handheld

SCANNER-HOLDER-U1-XX00-N0 Stainless steel holder for IDMx6x handheld

HOLDER-BRACKET-XX00-IDMx61-B-N0 Stainless steel bracket for mounting the base

BAT-IDMx61-M Replacement Li-ion battery

S-RN2/DB9-5-N0 RS232 cable with SUB-D9 plug (female) and

S-RN2/DB9-20-N0 RS232 cable with SUB-D9 plug (female) and

S-UN2/USB-5-N0 USB cable with USB Type A plug (male) and

DATL-IDM-DB-S-XX00-N0 Cordset for wired 1-D handheld scanner IDM-

DATL-A3-1.5-1 Supply line for 90 VAC – 240 VAC supply

ATEX & IECEx Zone 1/21

1.8 m length, smooth
For IDM-Z1-x61-B-J1*

ATEX & IECEx Zone 1/21

3.8 m length, spiral
For IDM-Z1-x61-B-J1*

ATEX & IECEx Zone 1/21

1.8 m length, smooth
For IDM-Z1-x61-B-J1*

ATEX & IECEx Zone 1/21

3.8 m length, spiral
For IDM-Z1-x61-B-J1*

scanner, compatible with AG1 surrounding
enclosure

scanner, compatible with AG-XX00 surround­ing enclosure

station IDM-Z1-x61-B-J1-BT-N0 onto the AG­XX00 surrounding enclosure

For IDM-Z1-161-M* and IDM-Z1-261-M*

open cable ends with wire end ferrules, 5 m
length

open cable ends with wire end ferrules, 20 m
length

open cable ends with wire end ferrules, 5 m
length

Z1-160- D-1D-J1-S*, 2-D handheld scanner
IDM-Z1-260-D-2D-J1-S* and the Bluetooth
base station IDM-Z1-x61-B-J1-BT-N0 to Vis­uNet GXP in the AG-XX00 surrounding enclo­sure
Note: supports RS232 scanner/base station
only!

3 x 1.5 mm², diameter 8.1 mm
Assembly 6 x 1.5 mm² wire end ferrules

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