Pepperl Fuchs RM-GXP1100-22F, RM-GXP1200-22F, PC-GXP1100-22F, PC-GXP1200-22F User Manual

VisuNet GXP

RM-GXP1100-22F RM-GXP1200-22F PC-GXP1100-22F PC-GXP1200-22F

Manual

With regard to the supply of products, the current issue of the following document is applicable: The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"

Worldwide

Pepperl+Fuchs Group

Lilienthalstr. 200

68307 Mannheim

Germany

Phone: +49 621 776 - 0

E-mail: info@de.pepperl-fuchs.com

North American Headquarters

Pepperl+Fuchs Inc.

1600 Enterprise Parkway

Twinsburg, Ohio 44087

USA

Phone: +1 330 425-3555

E-mail: sales@us.pepperl-fuchs.com

Asia Headquarters

Pepperl+Fuchs Pte. Ltd.

P+F Building

18 Ayer Rajah Crescent

Singapore 139942

Phone: +65 6779-9091

E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com

VisuNet GXP

Contents

1

Introduction................................................................................................................

4

 

1.1

Content of this Document.............................................................................

4

 

1.2

Target Group, Personnel ...............................................................................

4

 

1.3

Symbols Used ................................................................................................

5

2

Product Description ..................................................................................................

6

 

2.1

Overview.........................................................................................................

6

 

2.2

Technical Specifications ...............................................................................

9

 

2.3

Dimensions...................................................................................................

13

3

Mechanical Installation ...........................................................................................

16

 

3.1

Unpacking ....................................................................................................

16

 

3.2

Electrical Installation...................................................................................

18

 

3.3

System Installation ......................................................................................

18

 

3.3.1

 

General Installation Information .......................................................

18

 

3.3.2

 

Preparing for Pedestal Installation....................................................

19

 

3.3.3

 

Mounting the Housing onto the Pedestal .........................................

22

 

3.3.4

 

Installing Cables in the Pedestal ......................................................

26

 

3.3.5

 

Grounding the Housing to the Pedestal ...........................................

29

 

3.3.6

 

Wall Mount Installation .....................................................................

31

 

3.3.7

 

Mounting the Keyboard....................................................................

33

 

3.3.8

 

Mounting the IDM-* Barcode Reader Holder Bracket ......................

35

 

3.3.9

 

Cable Installation for IDM-* Readers and Base Stations ..................

39

 

3.3.10

Cable Installation for PSCAN-D-* Handheld Readers ......................

43

 

3.3.11

Closing the Housing.........................................................................

46

 

3.3.12

Dismounting the Display Unit ...........................................................

48

 

3.3.13

Panel Mount Installation...................................................................

51

4

Appendix

..................................................................................................................

57

 

4.1

Accessories..................................................................................................

57

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VisuNet GXP

Introduction

1Introduction

1.1Content of this Document

This document contains information that you need in order to use your product throughout the applicable stages of the product life cycle. These can include the following:

Product identification

Delivery, transport, and storage

Mounting and installation

Commissioning and operation

Maintenance and repair

Troubleshooting

Dismounting

Disposal

Note

This document does not substitute the instruction manual.

Note

For full information on the product, refer to the instruction manual and further documentation on the Internet at www.pepperl-fuchs.com.

The documentation consists of the following parts:

Present document

Instruction manual

Datasheet

Additionally, the following parts may belong to the documentation, if applicable:

EU-type examination certificate

EU declaration of conformity

Attestation of conformity

Certificates

Control drawings

Additional documents

1.2Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. The personnel must have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

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VisuNet GXP

Introduction

1.3Symbols Used

This document contains symbols for the identification of warning messages and of informative messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage.

Depending on the risk level, the warning messages are displayed in descending order as follows:

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in their complete failure.

Informative Symbols

Note

This symbol brings important information to your attention.

Action

This symbol indicates a paragraph with instructions.You are prompted to perform an action or a sequence of actions.

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VisuNet GXP

Product Description

2Product Description

2.1Overview

Pepperl+Fuchs VisuNet GXP workstations are ATEX/IECEx certified, UL Listed PCs or thin-cli- ent based remote monitors intended for use in potentially explosive atmospheres such as Zones 1/21 and 2/22, Class I/II, Division 2, and Class III. Two display sizes are available—19 inch and 21.5 inch. This manual covers the 21.5 inch models. For information on the 19 inch models, see the product pages at www.pepperl-fuchs.com.

The modular VisuNet GXP consists of three core field-replaceable devices:

DPU1100-* and DPU1200-* display units with optional 10-finger multi-touch sensors. The displays and touch tensors are optically bonded with the hardened front glass.

Computing units:

TCU1100-* and TCU1200-* thin client units that run the latest Pepperl+Fuchs RM Shell firmware. Using standard Ethernet technology, they allow connection to host systems in the non-Ex area.

PCU1100-* and PCU1200-* PC units run an open Microsoft® Windows® operating system that allows installation of any software, including SCADA packages.

PSU1100-* and PSU1200-* power supply units provide the above devices with 24 V DC power. They are available as DC or wide-range AC versions.

VisuNet GXP components come preassembled in a panel. As a standard mounting option, a bezel is available that allows the panel to be mounted into a system housing or cabinet (mounting kit required). The panel can also be flush mounted into a cabinet from behind with additional mounting brackets.

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VisuNet GXP

Product Description

VisuNet GXP Panel Components

1

2

 

3

4

Figure 2.1 VisuNet GXP panel components

1

Bezel for housing and panel mounting

 

 

2

Computing unit (TCU or PCU): processor, SSD and memory, Ex circuits,

 

interface modules

 

 

3

Power supply unit: DC or AC option, backpacked (panel-mount) or stand-

 

alone (in system enclosure)

 

 

4

Display unit: display, touch screen, hardened front glass

 

 

The VisuNet GXP system can also be ordered pre-mounted in an AG-XX00 housing, ready for pedestal or wall mounting.

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VisuNet GXP

Product Description

VisuNet GXP Pedestal Mounted with Keyboard/Mouse

Figure 2.2 VisuNet GXP workstation mounted in an AG-XX00 housing on a PEDESTAL-XX00-* pedestal with optional EXTA2-* keyboard/mouse (ordered separately)

Note

For a description of the product model nomenclature, see the VisuNet GXP PC or VisuNet GXP RM product datasheets at www.pepperl-fuchs.com.

For more mounting options and information, see the VisuNet Mounting Options datasheet.

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VisuNet GXP

Product Description

2.2

Technical Specifications

 

 

 

Technical Data RM-GXP*

 

 

 

 

 

 

 

Hardware

 

 

 

 

 

 

Processor

Intel® Atom™ Bay Trail E3827 1.75 GHz

 

 

 

 

RAM

2048 MB DDR3L

 

 

 

 

Mass storage

32 GByte industrial grade MLC SSD

 

 

 

 

 

 

 

 

 

Software

 

 

 

 

 

 

Operating system

VisuNet RM Shell 5.x (based on Microsoft®

 

 

Windows® 10 IoT LTSB)

 

 

 

 

 

Technical Data PC-GXP*

 

 

 

 

 

 

 

Hardware

 

 

 

 

 

 

Processor

Intel® Atom™ Bay Trail E3845 1.91 GHz

 

 

 

 

RAM

4096 MB DDR3L

 

 

 

 

Mass storage

128 GByte industrial grade MLC SSD

 

 

 

 

 

 

 

 

 

Software

 

 

 

 

 

 

Operating system

Microsoft® Windows® 10 IoT Enterprise x64

 

 

 

 

 

Technical Data RM-GXP* and PC-GXP*

 

 

 

 

 

 

 

Supply

 

 

 

 

 

 

 

Power consumption

 

 

 

 

 

 

AC

115/230 V AC, 0.4 ... 0.7 A, 50/60 Hz

 

 

 

 

DC

18 ... 36 V DC , 1.5 ... 3 A

 

 

 

 

 

 

 

 

 

Indicators/operating means

 

 

 

 

 

 

 

Display

 

 

 

 

 

 

Type

Liquid Crystal Display (LCD) with LED back-

 

 

light

 

 

 

 

 

Screen diagonal

54.61 cm (21.5 inch)

 

 

 

 

Resolution

1920 x 1080 pixels (Full HD)

 

 

Aspect ratio 16:9

 

 

 

 

Color depth

24 bit (16.7 M) color

 

 

 

 

Contrast

5000:1 (typically)

 

 

 

 

 

Brightness

300 cd/m

2

 

 

 

 

 

 

 

Reading angle

175° in all directions

 

 

 

 

Life span

back lamp life: 50.000 hrs typical half life , at

 

 

25 °C (77 °F)

 

 

 

 

 

Input devices

 

 

 

 

 

 

Touchscreen

optional: projective capacitive; 10 finger multi-

 

 

touch, glove friendly

 

 

 

 

Keyboard

Foil keyboard with different pointing device

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options available (see EXTA2 datasheet)

 

 

 

 

 

 

9

VisuNet GXP

Product Description

Interface

Interface type

Standard:

 

1 x Ethernet 100/1000BASE-TX (Ex e) or

 

1 x fiber optic 1000BASE-SX (Multimode) or

 

1 x fiber optic 1000BASE-LX (Singlemode),

 

1 x USB 2.0 (Ex e),

 

2 x USB 1.1 (Ex i; intended for Pepperl+Fuchs

 

keyboard and mouse),

 

1 x DC or AC power in (via power supply unit)

 

Optional:

 

1 x barcode reader interface Pepperl+Fuchs

 

Pscan-D/B (Ex i)

 

"interface 3": 1 x barcode reader interface for

 

wired 1-D scanners IDM-160-D*, IDM-Z1-

 

160-D-* and base station IDMx61-B-* and

 

IDM-Z1-x61-B-* (Ex i)

 

"interface 4": 1 x barcode reader interface for

 

wired 2-D Scanner IDM-Z1-260-D-* (Ex i)

 

"interface 5": 1 x RS-232 interface with Power

 

Supply for miscellaneous devices and periph-

 

erals (Ex i)

 

1 x RS-485 (Ex e)

 

1 x Ethernet 100/1000Base-TX (Ex e) Blue-

 

tooth v4.0, communication distance up to 30

 

m in open terrain, transmission power +8

 

dBm, transmission frequency 2.402 ... 2.48

 

GHz

 

 

 

 

Directive conformity

 

 

 

Electromagnetic compatibility

 

 

 

Directive 2014/30/EU

EN 61326-1:2013 (industrial locations)

 

non-Bluetooth products only

 

 

Radio and telecommunication terminal equipment

 

 

Directive 2014/53/EU

EN 301 328 V2.1.1

 

EN 301 489-1 V2.1.1

 

EN 301 489-17 V3.1.1

 

Bluetooth products only

 

 

RoHS

 

 

 

Directive 2011/65/EU (RoHS)

EN 50581:2012-09

 

 

 

 

Ambient conditions

 

 

 

Operating temperature

-20 ... 50 °C (-4 ... 122 °F)

 

Display might react sluggishly below 0 °C

 

 

Storage temperature

-20 ... 60 °C (-4 ... 140 °F)

 

 

Relative humidity

93% at 40°C, non-condensating, according to

 

EN60068-2-78

 

 

Altitude

Operating altitude max. 2000 m

 

 

Shock resistance

18 shocks 15 g , 11 ms all axis, IEC 60068-2-

 

27

 

 

Vibration resistance

10 ... 150 Hz, +/- 0.075 mm , 1g, 10 cycles per

 

axis according to EN60068-2-6

 

 

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VisuNet GXP

Product Description

Mechanical specifications

Degree of protection

IP66 (individual components and entire sys-

 

tem with housing)

 

 

Material

Internal:

 

Panel: anodized aluminum (TCU, PCU, PSU),

 

powder coated aluminum (DPU)

 

External:

 

Bezel: stainless steel AISI 304 (1.4301)

 

System housing: stainless steel AISI 304

 

(1.4301), beat blasted, typical surface rough-

 

ness Ra = 0.8 µm

 

 

Installation

Flush-mount installation (requires customized

 

mounting kit)

 

Panel-mount installation into system housing

 

with bezel

 

Panel-mount installation into cabinet with

 

Bezel and standard mounting kit

 

 

Mass

Panel (DPU with bezel, TCU, PSU DC):

 

approx. 23 kg\rPanel (DPU with bezel, TCU,

 

PSU AC): approx. 24 kg\rSystem housing

 

(AG-XX00): approx. 11 kg

 

 

Dimensions

Panel (DPU with bezel, TCU, PSU DC): 625

 

mm x 459 mm x 120 mm

 

Panel (DPU with bezel, TCU, PSU AC): 625

 

mm x 459 mm x 137 mm

 

Panel with system housing: 625 mm x 459 mm

 

x 173 mm

 

Panel cut-out dimensions: 583 mm x 417 mm

 

(installation surface)

 

 

 

 

Data for application in connection with hazardous areas

 

 

EU-type examination certificate

BVS 17 ATEX E 036 X

 

 

Marking

II 2G Ex eb q ib [ib] IIC T4 IP66 Gb

 

 

II 2D Ex tb [ib] IIIC T85°C IP66 Db

 

 

Directive conformity

 

 

 

Directive 2014/34/EU

EN 60079-0:2012+A11:2013, EN 60079-

 

5:2015, EN 60079-7:2015, EN 60079-

 

11:2012, EN 60079-31:2014

 

 

 

 

International approvals

 

 

 

UL approval

E492874

 

 

IECEx approval

IECEx BVS 17.0029X

 

 

Standards

IEC 60079-0:2011, IEC 60079-5:2015, IEC

 

60079-7:2015, IEC 60079-11:2011, IEC

 

60079-31:2013

 

 

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VisuNet GXP

Product Description

Note

For more technical information, refer to the documentation for the individual components:

Display Units DPU1100-J1* and DPU1200-J2*

AC Power Supply Units PSU1100-J1-AC-N0 and PSU1200-J2-AC-N0

DC Power Supply Units PSU1100-J1-DC-N0 and PSU1200-J2-DC-N0

Thin Client Units TCU1100-J1-* and TCU1200-J2-*

Personal Computer Units PCU1100-* and PCU1200-*

Peripherals such as keyboards or barcode readers

Marking

ATEX

 

 

 

RM-GXP1100-J1-*

II 2G Ex eb q ib [ib] IIC T4 IP66 Gb

PC-GXP1100-J1-*

II 2D Ex tb [ib] IIIC T85°C IP66 Db

 

 

 

RM-GXP1200-J2-*

II 3G Ex ec [ib] q IIC T4 IP66 Gc

PC-GXP1200-J2-*

II 3D Ex tc [ib] IIIC T85 °C IP66 Dc

 

 

 

 

 

IECEx

 

 

 

RM-GXP1100-J1-*

Ex eb q ib [ib] IIC T4 IP66 Gb

PC-GXP1100-J1-*

Ex tb [ib] IIIC T85°C IP66 Db

 

 

RM-GXP1200-J2-*

Ex ec [ib] q IIC T4 IP66 Gc

PC-GXP1200-J2-*

Ex tc [ib] IIIC T85 °C IP66 Dc

UL

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VisuNet GXP

Product Description

2.3Dimensions

Note

For more options and information, refer to the VisuNet GXP Mounting Options datasheet.

Pedestal Mount

625

 

 

1

~ 400

 

 

 

2

~ 400

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459

 

 

 

 

459

 

 

 

 

 

 

 

 

 

 

 

 

173

 

 

 

 

173

 

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ø 165

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VisuNet GXP system H1 housing installed into AG-XX00 housing with additional PEDESATAL- XX00-* pedestals and EXTA2-* keyboard inside an -F housing with -G mounting version (1-Arm for mounting to AG-XX00 housing)

1

Shown with PEDESTAL-XX00-124-3-304-TRN-N0

 

 

2

Shown with PEDESTAL-XX00-124-4-304-TRN-N0

 

 

Note

EXTA2-* keyboard and PEDESTAL-XX00-* pedestals must be ordered separately.

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Pepperl Fuchs RM-GXP1100-22F, RM-GXP1200-22F, PC-GXP1100-22F, PC-GXP1200-22F User Manual

VisuNet GXP

Product Description

Wall Mount

 

625

 

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8

582

256

 

450

Figure 2.3 VisuNet GXP system H1 housing installed into AG-XX00 housing with additional WALL- BRACKET-XX00-3-304-N0 and EXTA2 keyboard inside an -F housing with -G mounting version (1-Arm for mounting to AG-XX00 housing)

Wall Mount Hole Pattern

Figure 2.4

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14

VisuNet GXP

Product Description

Panel Mount

633

23.5

584

17.3

114

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Figure 2.5 VisuNet GXP system S1 housing including bezel, prepared for panel mounting, with KIT- PM-XX00-22F-304-N0 kit for panel mounting

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15

VisuNet GXP

Mechanical Installation

3Mechanical Installation

3.1Unpacking

Warning!

Risk of injury

Handling the VisuNet GXP components without gloves may cut fingers, hands, or wrists.

Wear gloves at all times during installation.

The VisuNet GXP comes with its core components preassembled. These components consist of a display unit (DPU), power supply unit (PSU), and thin client unit (TCU) or PC unit (PCU). If the housing option is chosen, the components come pre-mounted into the housing.

Figure 3.1 VisuNet GXP in the box

Caution!

Scratches and damage

GXP components may become scratched or damaged if they are placed onto or slid across hard surfaces.

Warning!

Danger resulting from scratched DPU screen

Scratches in the DPU screen weaken the glass structure. This may result in glass breakage in the event of an explosion. Explosion protection is no longer ensured if a DPU with a scratched screen is used.

NEVER use a DPU with a scratched screen in a hazardous area. If the surface is damaged in any way, return the DPU to Pepperl+Fuchs at once and replace it with a new one. See chapter 3.3.12 for information about removing the DPU.

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VisuNet GXP

Mechanical Installation

Using Foam Brackets During Installation

Figure 3.2 To help protect the VisuNet GXP components once they have been removed from the box, use the enclosed foam brackets.

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Figure 3.3 To protect the DPU front screen, place the VisuNet GXP face down onto the foam brackets.

17

VisuNet GXP

Mechanical Installation

3.2Electrical Installation

Warning!

Danger of Explosion

Cable insulation may become damaged if cables and connection lines are not used in adequate temperature ranges. Thus, short circuits within the cable may occur which in turn may give rise to sparks and/or surface temperatures capable of triggering an ignition.

Only use cables and connection lines which are suitable to be used within a temperature rating of 80 °C if the system components are used within an ambient operating temperature of Ta > 40

°C.

Note

Refer to the manuals of the individual VisuNet GXP components for more information on electrical installation and wiring.

Danger!

Explosion hazard from wrong or missing grounding

Wrong or missing grounding can cause sparks. This can ignite the surrounding potentially explosive atmosphere.

Ground the device. Observe the grounding requirements.

Ensure that external ground connections exist, are in good condition, and are not damaged or corroded.

Warning!

Risk of electric shock or property damage from inadequate grounding

If you do not ground the device correctly, this could result in potential equalization currents. These currents could hurt operating personnel or cause property damage.

Ground the device via the grounding bolt. Ensure that a correct potential equalization is guaranteed at all times.

When installing the VisuNet GXP system, always ensure a proper grounding of all components, including housing and mounting parts (e.g., pedestal and wall bracket) with a cable diameter of

at least 4 mm2in accordance with IEC 60079-14.

The VisuNet GXP is shipped with the following protective earth (PE) wiring connections, if the AG-XX00 housing option is selected:

PE wire from the DPU PE stud to the AG-XX00 housing PE stud.

PE wire from the PSU PE stud to the AG-XX00 housing PE stud.

3.3System Installation

3.3.1General Installation Information

Observe the following requirements when installing the system components.

The equipment must be installed by competent personnel in accordance with the instructions. National laws and regulations must be observed.

The building installation must provide a 20 A overcurrent protection.

 

The installer must make a readily accessible disconnect device available.

 

The safety of any system incorporating the PSU is the responsibility of the assembler of

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the system.

 

 

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