Pepperl+Fuchs PROFINET WCS-PNG210 User Manual

FACTORY AUTOMATION
MANUAL
WCS-PNG210
WCS PROFINET IO Interface Module
WCS-PNG210
With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-
try, published by the Central Association of the Electrical Industry (Zentralverband
supplementary clause: "Expanded reservation of proprietorship"
WCS-PNG210
1 Introduction................................................................................. 4
1.1 Content of this Document ................................................................... 4
1.2 Target Group, Personnel...................................................................... 4
1.3 Symbols Used ...................................................................................... 4
2 Product Description ................................................................... 6
2.1 Use and Application............................................................................. 6
2.2 Dimensions........................................................................................... 6
2.3 Design of the Device............................................................................ 7
3 Installation................................................................................. 10
3.1 Mounting ............................................................................................. 10
3.2 Electrical Connection ........................................................................ 11
3.3 Dismounting ....................................................................................... 13
4 Commissioning......................................................................... 15
4.1 Introduction ........................................................................................ 15
4.2 Connecting WCS Readers................................................................. 16
4.3 Connecting the WCS-PNG210 to the Network ................................ 16
4.4 Integrating WCS-PNG210 into the Network..................................... 17
4.5 Data Format for Modules ................................................................... 20
5 Appendix ................................................................................... 22
5.1 Cable Routing in the RS-485 Bus ..................................................... 22
5.2 Data Cables and Accessories ........................................................... 25
3
WCS-PNG210
Introduction

1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following:
Product identification
Delivery, transport, and storage
Mounting and installation
Commissioning and operation
Maintenance and repair
Troubleshooting
Dism ounting
Disposal
Note!
Visit www.pepperl-fuchs.com to access further documentation for full information about the product.
The documentation comprises the following parts:
This document
Datasheet
In addition, the documentation may comprise the following parts, if applicable:
EU-type examination certificate
EU declaration of conformity
Attestation of conformity
Certificates
Control drawings
Instruction manual
Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. The personnel must have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
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WCS-PNG210
Introduction

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you obser ve these warning messages for your personal safety and in order to avoid property damage.
Depending on the risk level, the warning messages are displayed in descending order as follows:
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in their complete failure.
Informative Symbols
Note!
This symbol brings important information to your attention.
Action
This symbol indicates a paragraph with instructions. You are prom pted to perform an action or a sequence of actions.
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100
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Product Description

2 Product Description

2.1 Use and Application

The WCS-PN G210 interface module acts as an interface between the WCS reader and the PROFINET IO controller. The device has two PROFINET ports. The second port can be used, for example, as an outgoing PROFINET port. The data between the WCS reader and WCS­PNG210 is transmitted via an RS-485 interface. The data from the WCS-PNG210 to the controller is transmitted via the PROFINET protocol.
You can connect a maximum of four WCS readers of type LS221 (and/or LS121) to one WCS­PNG210 interface module. If you connect several WCS readers, they must have different addresses. The number of connected WCS readers is configured in the hardware project settings.

2.2 Dimensions

The interface module housing has the following dimensions.
Figure 2.1 Dimen sions
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WCS-PNG210
3
4
5
6
2
1
Product Description

2.3 Design of the Device

Device Components
Figure 2.2 Interface module overview
1 X1: RS-485 interface
2 RS-485 bus termination slide switch
3 Mounting bracket
4 X2: Connection for power supply
5 X3: PROFINET IO comm unication interface
6 Front panel with rotary coding switches and indicator lights
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WCS-PNG210
Power/State
1
2
4
8
S4
S5
State
WCS-PNG210 Modul
A
B
C
D
0
1
2
3
4
5
6
7
8
9
A
B
C
D
0
1
2
3
4
5
6
7
8
9
State
Power
Link/Act. P1
Link/Act. P2
PROFINET
Product Description
Front panel
Figure 2.3 Front panel overview
Power:
The "Power" LED is green: The WCS-PNG210 interface module is correctly connected to the power supply.
State:
The "State" LED is green: Data exchange is taking place with the WCS readers. Using the four "Error No/Select ID" LEDS, the number of the currently polled WCS reader is displayed.
ErrorNo/Select ID Reader address
8 4 2 1
0 0 0 1 0
0 0 1 0 1
0 1 0 0 2
1 0 0 0 3
Table 2.1 Display of the four LEDs "Erro r No/Select ID " when the "State" LED lights up green
The "State" LED is red: The interface module has detected an error or a warning. The interface module displays the binar y coded error and/or warning number via the "Error No/Select ID" LEDs.
Error (No. 1...5): Switch the interface module off and back on. If the error occurs
again, the module must be replaced.
Warning (No. 6...15): The warning provides information. The interface module displays
the warning for one m inute and then resets automatically.
ErrorNo/Select ID LED Error number Error description
LED8 LED4 LED2 LED1
0 0 0 0 0 Reserved
0 0 0 1 1 Hardware error
0 0 1 0 2 EEPROM error
0 0 1 1 3 Internal memory error
0 1 0 0 4 Fieldbus hardware error or incorrect
fieldbus ID
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WCS-PNG210
Product Description
ErrorNo/Select ID LED Error number Error description
LED8 LED4 LED2 LED1
0 1 0 1 5 Script error
0 1 1 0 6 Reserved
0 1 1 1 7 Communication WCS reader, RS
1 0 0 0 8 Communication WCS reader, RS
1 0 0 1 9 Communication WCS reader, RS
1 0 1 0 10 General fieldbus error
1 0 1 1 11 Parity or fram e check error
1 1 0 0 12 Reserved
1 1 0 1 13 Fieldbus configuration error
1 1 1 0 14 Fieldbus data buffer overflow
1 1 1 1 15 Reserved
Table 2.2 Meaning of the error codes (four LEDs display "Error No/Se lect ID", if the "State" is
send buffer overflow
receive buffer overflow
timeout
illumin ated red and thus indicates an error or a warning )
Rotary coding switches S4 and S5
The two switches control the operating modes. Ensure that the two switches are at position 0 to enable the data exchange mode.
PROFINET State:
LED "PROFINET State" PROFINET interface state
Lights up green Data exchange in progress
Flashes green PROFINET is initialized, waiting for connection with IO controller
Lights up red Error with PROFINET hardware
Flashes red Error during PROFINET initialization
Table 2.3 "PROFINET State" LED display
PROFINET Power:
The "PROFINET Power" LED is green: The LED is connected directly to the electrically isolated supply voltage of the PROFINET side.
PROFINET Link/Activity P1:
The "Link/Activity" LED on port 1 is controlled directly by the PROFINET processor and is green if the Ethernet link pulses are found. When there is data traffic on the network, the LED flashes green at the same speed as the sent/received data.
PROFINET Link/Activity P2:
The "Link/Activity" LED on port 2 is controlled directly by the PROFINET processor and is green if the Ethernet link pulses are found. When there is data traffic on the network, the LED flashes green at the same speed as the sent/received data.
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