Pepperl+Fuchs PCV F200-B25-V1D Series Manual
FACTORY AUTOMATION
MANUAL
PCV...-F200-B25-V1D
Data Matrix Positioning System
PCV...-F200-B25-V1D
With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-
try, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"
PCV...-F200-B25-V1D
1 Introduction................................................................................. 5
2 Declaration of conformity .......................................................... 6
2.1 CE conformity....................................................................................... 6
3 Safety........................................................................................... 7
3.1 Symbols relevant to safety.................................................................. 7
3.2 Intended use......................................................................................... 7
3.3 General safety instructions ................................................................. 7
4 Product Description ................................................................... 8
4.1 Use and Application............................................................................. 8
4.2 USB Interface........................................................................................ 8
4.3 EtherNet/IP Interface Pin Assignment .............................................. 8
4.4 LED Indicators and Controls............................................................... 8
4.5 Accessories ........................................................................................ 11
5 Installation................................................................................. 12
5.1 Installing the Code Reel .................................................................... 12
5.2 Mounting the Read Head................................................................... 15
5.3 Electrical Connection ........................................................................ 17
5.4 EtherNet/IP Connection..................................................................... 19
6 Commissioning......................................................................... 20
6.1 Aligning the Read Head..................................................................... 20
6.2 Parameterizing ................................................................................... 20
6.2.1 Internal Programming With Vision Configurator Software................. 20
6.2.2 External Parameterization Using Code Cards .................................. 21
3
PCV...-F200-B25-V1D
7 Operation and communication................................................ 23
7.1 Communication via EtherNet/IP........................................................23
7.1.1 General Information on Communication via EtherNet/IP ................... 23
7.1.2 Setting the IP Address......................................................................23
7.1.3 EtherNet/IP objects .......................................................................... 26
7.1.4 Attributes of the Ethernet/Read Head IP Objects.............................. 27
7.2 Operation with Repair Tape ...............................................................33
7.3 Operating with event markers ...........................................................33
8 Appendix ................................................................................... 35
8.1 Code Cards for External Parameterization ......................................35
8.1.1 Code Cards With Special Functions................................................. 35
8.1.2 Code Cards for Adjusting the Resolution.......................................... 37
8.1.3 Code Cards for Setting the Orientation.............................................38
8.1.4 Code Cards for Adjusting Output 1................................................... 39
8.1.5 Code Cards for Adjusting Output 2................................................... 41
8.1.6 Code Cards for Adjusting Output 3................................................... 43
8.2 ASCII table...........................................................................................45
4
PCV...-F200-B25-V1D
Introduction
1 Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops,
produces and distributes electronic sensors and interface modules for the market of
automation technology on a worldwide scale.
Symbols used
The following sym bols are used in this manual:
Note!
This symbol draws your attention to important information.
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: +49 621 776-4411
Fax: +49 621 776-274411
E-Mail: fa-info@pepperl-fuchs.com
2015-09
5
PCV...-F200-B25-V1D
Declaration of conformity
2 Declaration of conformity
2.1 CE conformity
This product was developed and manufactured under observance of the applicable European
standards and guidelines.
Note!
A declaration of conformity can be requested from the manufacturer.
2015-09
6
PCV...-F200-B25-V1D
Safety
3 Safety
3.1 Symbols relevant to safety
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
3.2 Intended use
Combined with a code strip with printed Data Matrix codes, this device represents a highresolution positioning system that can be used in all applications where precision positioning is
required along extremely long travel paths, irrespective of whether the travel path is straight,
curved or with inclines or declines.
Read through these instructions thoroughly. Familiarize yourself with the device before
installing, mounting, or operating.
Always operate the device as described in these instructions to ensure that the device and
connected systems function correctly. The protection of operating personnel and plant is only
guaranteed if the device is operated in accordance with its intended use.
3.3 General safety instructions
Responsibility for planning, assembly, commissioning, operation, maintenance, and
dismounting lies with the plant operator.
Installation and commissioning of all devices must be performed by a trained professional only.
User modification and or repair are dangerous and will void the warranty and exclude the
manufacturer from any liability. If serious faults occur, stop using the device. Secure the device
against inadvertent operation. In the event of repairs, return the device to your local
Pepperl+Fuchs representative or sales office.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe the current
statutory requirements in the respective country of use, as well as local regulations.
2015-09
7
PCV...-F200-B25-V1D
Product Description
4 Product Description
4.1 Use and Application
The PCV read head is part of the positioning system in the Pepperl+Fuchs incident light
process. Its features include a cam era module and an integrated illum ination unit, enabling it to
detect position markers printed onto an adhesive code reel in the form of Data Matrix codes.
The code reel is usually mounted to a fixed part of the equipment in a stationary manner (e.g.,
elevator shaft, overhead conveyor mounting rails) and the read head is then mounted in parallel
to a moving "vehicle" (e.g., elevator car, overhead conveyor chassis).
Maximum Length of the Code Tape
Resolution of the read head [mm] Maximum length of the code tape [km]
10 10
1 10
0.1 10
This positioning system can be used with an appropriate resolution in equipment with
extremely large layouts without restrictions.
The extensive yet user-friendly parameterization options as well as the freely configurable
inputs and outputs mean that the read head can easily be adapted to suit each application.
4.2 USB Interface
The Vision Configurator is a useful and easy-to-use piece of software for configuring the read
head. This configuration software is available as a free download from www.pepperlfuchs.com. Follow the instructions that appear on your screen during the installation.
The PC connection required for programming and the read head power supply can be made
using a special parameterization cable. This parameterization cable can be ordered as an
accessory under the name "Cable unit for service interface with the power supply". This also
provides the electrical supply to the read head. The parameterization cable is connected to the
read head using the "Main" connector.
Connection of the Parameterization Cable
1. First connect the round plug connector to the read head.
2. Connect the plug-in power supply to the parameterization cable.
3. Plug the plug-in power supply into a socket.
The ring light of the read head and the "PWR/ADJ/ERR/NO CODE" LED2 lights up or
flashes.
4. You can now connect the USB plug-in connector to your PC.
4.3 EtherNet/IP Interface Pin Assignment
The controller and read head communicate via the EtherNet/IP interface during operation. The
interface is based on Ethernet technology and works according to the CIP protocol (Common
Industrial Protocol).
The connection of the read head in ongoing operation is carried out via the "EtherNet/IP 1 & 2"
connectors.
4.4 LED Indicators and Controls
The PCV... read head is equipped with 6 indicator LEDs for performing visual function checks
and rapid diagnostics. The read head is equipped with 2 buttons on the back of the device for
activating the alignment aid (see chapter 6.1) and the parameterization mode. Button 1 is
labeled ADJUST. Button 2 is labeled CONFIG.
8
2015-09
PCV...-F200-B25-V1D
ADJUST
CONFIG
1
2
LED 1 2 3 4 5 6
Product Description
Figure 4.1
2015-09
9
PCV...-F200-B25-V1D
Product Description
LED
[#1]
BUS LINK
[#2]
BUS TX / RX
[#3]
PWR/ADJ
SYSERR/NO
CODE
[#4]
OUT 1/ADJ Y
[#5]
OUT 2/ADJ Z
[#6]
INTERNAL
DIAGNOSTIC
Red/green/
DescriptionColor Green Yellow Red/green Yellow Yellow
Alignment
Y > setpoint value
f
= 2 Hz
flash
Alignment
Y < setpoint value
f
= 2 Hz
flash
Alignment
Y = setpoint value
f
= 2 Hz
flash
Alignment
Z > setpoint value
f
= 2 Hz
flash
Alignment
Z < setpoint value
f
= 2 Hz
flash
Alignment
Z = setpoint value
f
= 2 Hz
flash
Status
Off Off
Off Off
Off Off
Off Off
Off Off
Off Off
Flashes
green
Flashes
green
Flashes
green
Flashes
green
Flashes
green
Flashes
green
yellow
Off Off Off
Lights
up
Off Off
Flashes Off Off
Off Off Off
Lights
Off
up
Off
Off Flashes Off
Alignment
Off Off Flashes red Off Off Off
x x
x x
Lights
up
Lights up
red
Lights up
green
x x x
x x x
x x x x x
Code tape outside read range
f
= 2 Hz
flash
System error
Normal operation, code tape detected
EtherNet/IP-connection active
x Flashes x x x x EtherNet/IP TX/RX data transfer
x x Flashes red x x x
x x x x On On
Code not recognized
f
= 2 Hz
flash
Internal error
Return to Pepperl+Fuchs
10
x = LED status has no meaning
2015-09
PCV...-F200-B25-V1D
Product Description
4.5 Accessories
Compatible accessories offer enormous potential for cost savings. Such accessories not only
save you a great deal of time and effort when commissioning for the first time, but also when
replacing and servicing our products.
If products are used in harsh ambient conditions, appropriate Pepperl+Fuchs accessories can
be used to extend the service life of these products.
Model number Description
V19-G-ABG-PG9-FE Grounding terminal and plug (set)
PCV-SC12
PCV-SC12A
V1SD-G-*M-PUR-ABG-V1SD-G Ethernet bus cable, M12 to M12, available in
VAZ-V1S-B Stopping plug for M12 connector
V19-G-*M-*
PCV-CM20-0* Event marker
PCV-CR20 Repair tape
PCV-KBL-V19-STR-USB Cable unit for power supply
Vision Configurator Software Software for camera-based sensors for
Grounding clip
several different lengths
Configurable connection cable
convenient programming
1)
1)
: Ask your contact person at Pepperl+Fuchs
2015-09
11
PCV...-F200-B25-V1D
Installation
5 Installation
5.1 Installing the Code Reel
The code reel is made of silicone-free polyester film. A position marker appears every 100 mm
along the lower edge of the code reel (see "Dimensions, Code Reel"). This position marker is
used for various functions including precise positioning of the code reel during assembly.
The reverse side of the code reel carries a permanent modified acrylate-based adhesive. Affix
the self-adhesive code reel along the desired travel range. Proceed as follows:
Installing the Code Reel
1. Clean the surface of any greasy or oily deposits and dust.
2. Ensure that the surface is dry, clean, and stable.
3. Pull the protective foil at the beginning of the code reel a few centimeters forward. Place the
code reel at the precise point of the required starting position on the underside, and press to
attach.
4. Then affix the code reel along the desired travel range. Remove the protective film gradually
so that the code reel does not accidentally adhere to the surface in the incorrect position.
When affixing, ensure that the code reel does not crease or trap air bubbles.
The adhesive on the code reel hardens after 72 hours.
Note!
Thermal Expansion of the Code Reel
The heat expansion coefficient of the attached code reel corresponds to the heat expansion
coefficient of the underside.
Dimensions, Code Reel
12
Figure 5.1
2015-09
PCV...-F200-B25-V1D
Y
Z
X
Installation
Orientation of the Code Reel and Read Head
Figure 5.2
Position the code reel so that the ww w.pepperl-fuchs.com label and the position markings
are below the data matrix code. The position values then increase along the X-direction. The
diagram shows the orientation of a read head in the default position of 0°. The read head can
be configured in the interface for other installation situations.
Code Reels with a Starting Position of 0 m
Model Number Description
PCV6M-CA20-0 Code reel, 2-track, length: 6 m
... ...
PCV100M-CA20-0 Code reel, 2-track, length: 100 m
Code Reels with Different Starting Positions
Model Number Description
PCV100M-CA20-0 Code reel, 2-track, length: 100 m, starting
position: 0 m
PCV100M-CA20-10000 Code reel, 2-track, length: 100 m, starting
position: 100 m
... ...
PCV100M-CA20-990000 Code reel, 2-track, length: 100 m, starting
position: 9,900 m
Caution!
Stop Edges
If you attach another code reel at the end of a previous code reel, the code pattern of 10 mm
must be retained.
Note!
Expansion Joints
If the system covers longer distances, expansion joints are integrated in the system structure.
We recommend creating breaks along the code reel. The resulting gaps should be 20 mm (2
code grids).
2015-09
13
PCV...-F200-B25-V1D
Installation
Note!
Inclines and Declines
If you mount the code reel on inclines or declines, cut the code reel several times at the
transition point to the horizontal as shown.
1. Incline
2. Decline
Note!
Code Reels with Different Row Numbers
The PCV-CA20 code reel has two rows of code to compensate for slight deviations in the travel
range in the Y-direction. The code reel is also available with other row numbers. The order code
for the code reel is PCV-CAx0, whereby x represents the number of rows of code, which can be
either 1 or 2. More rows are available on request–contact us for more information.
Code Reels with Different Numbers of Tracks
Model Number Description
PCV*M-CA10-* Code reel, 1-track
PCV*M-CA20-* Code reel, 2-track
PCV*M-CA40-* Code reel, 4-track
... ...
14
2015-09
Loading...