Pepperl+Fuchs RM219, RM222, PC221, PC222, PC219 Hardware Manual

...
VisuNet GMP RM/PC 200 series
Hardware manual
PROCESS AUTOMATION
MANUAL
With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"
VisuNet GMP RM/PC 200 series
VisuNet GMP RM/PC 200 series
3
1 Safety ........................................................................................... 5
1.1 Validity................................................................................................... 5
1.2 Symbols Used ...................................................................................... 5
1.3 System Operator and Personnel ........................................................ 5
1.4 Pertinent Laws, Standards, Directives, and further Documentation6
1.5 Intended use......................................................................................... 6
1.6 Installation and commissioning ......................................................... 6
2 Product Specifications............................................................... 7
2.1 Overview ............................................................................................... 7
2.2 Technical Data VisuNet GMP RM/PC219............................................ 8
2.3 Technical Data VisuNet GMP RM/PC221.......................................... 10
2.4 Technical Data VisuNet GMP RM/PC222.......................................... 11
2.5 Dimensions VisuNet GMP PC/RM219 .............................................. 12
2.6 Dimensions VisuNet GMP PC/RM221 and PC/RM222 .................... 13
2.7 Image Sticking ................................................................................... 13
2.8 Interfaces and Connections.............................................................. 13
2.8.1 RS232/RS485.................................................................................. 14
2.8.2 USB 2.0 ........................................................................................... 14
2.8.3 Network RJ 45 ................................................................................. 14
2.8.4 Ground Connection.......................................................................... 14
2.8.5 Supply Voltage 24 V......................................................................... 15
2.8.6 Supply Voltage 120/230 V (AC)........................................................ 15
2.8.7 Connection Barcode handheld ........................................................ 15
4
VisuNet GMP RM/PC 200 series
2.9 Accessories ........................................................................................ 16
2.9.1 Keyboards........................................................................................ 16
2.9.2 Pedestals ......................................................................................... 19
2.9.3 Wall arm versions............................................................................. 20
2.9.4 Wall bracket...................................................................................... 21
2.9.5 Hole pattern for mounting versions turnable/fix................................. 21
2.9.6 Hole pattern for the wall bracket ....................................................... 23
2.9.7 Power supply and network accessories............................................ 23
2.9.8 Barcode Reader ............................................................................... 24
2.9.9 Dimensions with Barcode handheld ................................................. 25
2.9.10 Holder for handheld barcode reader................................................. 26
3 Installation and Commissioning ............................................. 27
3.1 Preparation..........................................................................................27
3.2 Mounting in the field ..........................................................................27
3.2.1 Grounding at housing ....................................................................... 27
3.2.2 Grounding at Pedestal...................................................................... 28
3.3 General Mounting Information...........................................................30
3.4 Mounting the pedestal .......................................................................30
3.5 Mounting to wall arm.......................................................................... 34
3.6 Mounting to wall bracket ...................................................................38
3.7 Commissioning VisuNet GMP RM/PC ..............................................41
4 Appendix ................................................................................... 42
4.1 Chemical resistance of keyboard foil ...............................................42
4.2 Anti microbial resistance of keyboard foil .......................................42
4.3 Chemical resistances of the touch screen ...................................... 42
4.4 Chemical Resistance of the Display Foil Frame used in versions with touch screen44
4.5 Change the keyboard TA3-K* ............................................................46
4.5.1 Dismount a keyboard TA3-K* ........................................................... 46
4.5.2 Attach the keyboard TA3-K* .............................................................47
VisuNet GMP RM/PC 200 series
Safety
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1 Safety
1.1 Validity
The chapter Safety is valid as instruction manual.
Specific processes and instructions in this instruction manual require special provisions to guarantee the safety of the operating personnel.
1.2 Symbols Used
This document contains symbols for the identification of warning messages and of informative me
ssages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage.
Depending on the risk level, the warning messages are displayed in descending order as follows:
Informative Symbols
Ac
tion
This symbol indicates a paragraph with instructions. You are prompted to perform an action or a s
equence of actions.
1.3 System Operator and Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and dis
mounting lies with the plant operator.
The personnel must be appropriately trained and qualified in order to carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the device. The trained and qualified personnel must have read and understood the instruction manual.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in their complete failure.
Note!
This symbol brings important information to your attention.
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VisuNet GMP RM/PC 200 series
Safety
1.4 Pertinent Laws, Standards, Directives, and further Documentation
Observe laws, standards, and directives applicable to the intended use and the operating location. Observe Directive 1999/92/EC in relation to hazardous areas.
The corresponding datasheets, manuals, declarations of conformity, EU-type examination certificates, certificates, and control drawings if applicable (see datasheet) are an integral part of this document. You can find this information under www.pepperl-fuchs.com.
Due to constant revisions, documentation is subject to permanent change. Please refer only to the most up-to-date version, which can be found under www.pepperl-fuchs.com.
1.5 Intended use
The device is only approved for appropriate and intended use. Ignoring these instructions will vo
id any warranty and absolve the manufacturer from any liability.
The devices must not be repaired, changed or manipulated. If there is a defect, the product must always be replaced with an original device.
1.6 Installation and commissioning
The device must only be operated in the specified ambient temperature range and at the sp
ecified relative humidity without condensation.
Use shielded cable
To connect interfaces only use shielded cable.
Screwing/locking connectors
To advance the cable shield screw/lock the connectors.
The device must be disconnected from the power supply prior to installation and maintenance. The power supply may be activated only after all the circuits required for operation have been fully assembled and connected.
Leading of data cables and power circuit lines
Lead data cable and power circuit line in separate cable channels.
Check cables and connectors
Before commissioning the system check all cables and connectors.
VisuNet GMP RM/PC 200 series
Product Specifications
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2 Product Specifications
2.1 Overview
GMP (Good Manufacturing Practice) is a set of guidelines for assuring the quality of production processes in controlled industries and closely follow the guidelines issued by the European Commission or the FDA in the US. GMP applications are typically used in the pharmaceutical and food industries. However, products that conform with GMP guidelines are also required for the manufacture of cosmetics, flavour and nutrition.
The materials selected, design of the surfaces and architecture of the overall system should prevent the accumulation of fluids and dirt. Cleaning, maintenance, inspection and servicing must be as safe and easy as the processes employed for the disinfection of mechanical components.
The VisuNet GMP product portfolio extends from simple direct monitors and remote monitor systems with Ethernet connection to a host, to complete PCs available with single or dual monitor systems and various mounting options. Both, models with 19", 21.5" (Full HD) and 22" displays (with optional touch screen) are available. The stainless steel housings have an IP65 degree of protection. Remote monitors and PCs are equipped with Ethernet, USB and RS232/RS485 interfaces.
Figure 2.1 Several models
The VisuNet GMP product family guarantees a perfect fit for every system infrastructure. Four m
o
dels are available depending on the functions required, the display and input unit and the
distance over which the data is transferred. This manual describes the following two models:
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VisuNet GMP RM/PC 200 series
Product Specifications
VisuNet GMP PC - Special Features
Available as 19'', 21.5" or 22'' monitor
Network based data transfer via Ethernet
Adapted for distances up to 100 m (or 2 km by using an optionbox)
VisuNet GMP RM - Special Features
Available as 19'', 21.5" or 22'' monitor
Can also be operated as Extended Desktop, Clone Display and with several host PCs
Network based data transfer via Ethernet (optional RDP, VNC or ICA)
Adapted for distances up to 100 m (or 2 km by using an optionbox)
2.2 Technical Data VisuNet GMP RM/PC219
The remote monitor automatically connects to the host using RDP, ICA or VNC, enabling via the network. The following drawing shows a typical system topology:
The complete panel PC system has many standard interfaces (network, USB, serial). The operating system used is Windows 7
Ultimate (32-bit or 64-bit) or Windows 10 IoT Enterprise LTSB (x 64). Customers can,
therefore, install software packages for control, visualization and production. The system operates independently of any external computing power. The following drawing shows a typical system topology:
RM
ETHERNET
SWITCH
HOST
RM
HOST
RM
RM
PC
PLC
ETHERNET
HOST
VisuNet GMP RM219 VisuNet GMP PC219
General specifications
Type Remote Monitor Panel PC
Hardware
Processor
Thin Client - 1.46 GHz Intel
®
Atom™ E3826
Intel® Atom™ E3826 1.46 GHz
RAM Up to 8 GB RAM
Mass storage 120 GByte Solid State Drive
Supply
4 GB RAM
compact flash: 32 GB CFAST
VisuNet GMP RM/PC 200 series
Product Specifications
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Rated voltage 24 V DC or 115 V AC / 230 V AC
Input voltage range 20 ... 30 V DC or 90 ... 240 V AC
Power consumption max. 60 W
Indicators/operating means
Display
Type TFT, LCD
Screen diagonal 48.3 cm (19 inch)
Resolution 1280 x 1024 Pixel
Color depth 16.7 Mio. (24 bit, true color)
Contrast 2000:1
Brightness
300 cd/m
2
Life span 50.000 h @ 25 °C
Input devices Analog resistive touchscreen (optional) ,
Keyboard with integrated mouse functionality: optical trackball/touchpad/joystick versions available
Electrical specifications
Inrush current
max. 100 A @ 240 VAC approx. 0.5 ms
Interface
Interface type 2x RS 232
2x USB (Usage depends on chosen remote protocol) 2x USB (for keyboard/mouse connection) 2x Network RJ45
2x RS 232 2x USB 2x USB (for keyboard/mouse connection) 2x Network RJ45
Software
Operating system
Windows 7 Embedded Standard (RM Shell 4) or
Windows 7 Ultimate FES (32- bit or 64-bit) or Windows 10
Compliance with standards and directives
Standard conformity
Electrical safety EN 60950-1 Class I equipment
Ambient conditions
Ambient temperature
0 ... 50 °C (32 ... 122 °F)
Altitude
2000 m above MSL (version AC)
Mechanical specifications
Degree of protection IP65
Material
Surface stainless steel 1.4301 / AISI 304
Surface quality Ra 0.8 µm
Mounting type slim line housing
several mounting types (pedestal, wall bracket, wall arm ­each turnable or fix) available
Mass approx. 12 kg
Dimensions 568 mm x 450 mm x 73 mm
VisuNet GMP RM219 VisuNet GMP PC219
Windows 10 IoT (RM Shell 5)
IoT Enterprise LTSB (x 64)
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VisuNet GMP RM/PC 200 series
Product Specifications
2.3 Technical Data VisuNet GMP RM/PC221
VisuNet GMP RM221 VisuNet GMP PC221
General specifications
Type Remote Monitor Panel PC
Hardware
Processor
Thin Client - 1.46 GHz Intel
®
Atom™ E3826
Intel® Atom™ E3826 1.46 GHz
RAM Up to 8 GB RAM
Mass storage 120 GByte Solid State Drive
Supply
Rated voltage 24 V DC or 115 V AC / 230 V AC
Input voltage range 20 ... 30 V DC or 90 ... 240 V AC
Power consumption max. 60 W
Indicators/operating means
Display
Type TFT, LCD
Screen diagonal
54.6 cm (21.5 inch)
Resolution
1920 x 1080 pixel
Color depth 16.7 Mio. (24 bit, true color)
Contrast
5000:1
Brightness
300 cd/m
2
Life span 50.000 h @ 25 °C
Input devices Analog resistive touchscreen (optional) ,
Keyboard with integrated mouse functionality: optical trackball/touchpad/joystick versions available
Electrical specifications
Inrush current max. 100 A @ 240 VAC approx. 0,5 ms
Interface
Interface type 2x RS 232
2x USB (Usage depends on chosen remote protocol) 2x USB (for keyboard/mouse connection) 2x Network RJ45
2x RS 232 2x USB 2x USB (for keyboard/mouse connection) 2x Network RJ45
Software
Operating system
Compliance with standards and directives
Standard conformity
Electrical safety EN 60950-1 Class I equipment
Ambient conditions
Ambient temperature
0 ... 50 °C (32 ... 122 °F)
Altitude
2000 m above MSL (version AC)
Mechanical specifications
Degree of protection IP65
Windows 7 Embedded Standard (RM Shell 4) or
Windows 7 Ultimate FES (32- bit or 64-bit) or Windows 10
Windows 10 IoT (RM Shell 5)
IoT Enterprise LTSB (x 64)
4 GB RAM
compact flash: 32 GB CFAST
VisuNet GMP RM/PC 200 series
Product Specifications
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2.4 Technical Data VisuNet GMP RM/PC222
Material
Surface stainless steel 1.4301 / AISI 304
Surface quality Ra 0.8 µm
Mounting type slim line housing
several mounting types (pedestal, wall bracket, wall arm ­each turnable or fix) available
Mass
approx. 13 kg
Dimensions
625 mm x 450 mm x 73 mm
VisuNet GMP RM221 VisuNet GMP PC221
VisuNet GMP RM222 VisuNet GMP PC222
General specifications
Type Remote Monitor Panel PC
Hardware
Processor
Thin Client - 1.46 GHz Intel
®
Atom™ E3826
Intel® Atom™ E3826 1.46 GHz
RAM Up to 8 GB RAM
Mass storage 120 GByte Solid State Drive
Supply
Rated voltage 24 V DC or 115 V AC / 230 V AC
Input voltage range 20 ... 30 V DC or 90 ... 240 V AC
Power consumption max. 60 W
Indicators/operating means
Display
Type TFT, LCD
Screen diagonal 55.9 cm (22 inch)
Resolution 1680 x 1050 pixel
Color depth 16.7 Mio. (24 bit, true color)
Contrast 1000:1
Brightness
300 cd/m
2
Life span 50.000 h @ 25 °C
Input devices Analog resistive touchscreen (optional) ,
Keyboard with integrated mouse functionality: optical trackball/touchpad/joystick versions available
Electrical specifications
Inrush current max. 100 A @ 240 VAC approx. 0,5 ms
Interface
Interface type 2x RS 232
2x USB (Usage depends on chosen remote protocol) 2x USB (for keyboard/mouse connection) 2x Network RJ45
2x RS 232 2x USB 2x USB (for keyboard/mouse connection) 2x Network RJ45
4 GB RAM
compact flash: 32 GB CFAST
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VisuNet GMP RM/PC 200 series
Product Specifications
2.5 Dimensions VisuNet GMP PC/RM219
Figure 2.2 Dimensions VisuNet GMP PC/RM219
Software
Operating system
Compliance with standards and directives
Standard conformity
Electrical safety EN 60950-1 Class I equipment
Ambient conditions
Ambient temperature 0 ... 45 °C (32 ... 113 °F)
Altitude
2000 m above MSL (version AC)
Mechanical specifications
Degree of protection IP65
Material
Surface stainless steel 1.4301 / AISI 304
Surface quality Ra 0.8 µm
Mounting type slim line housing
several mounting types (pedestal, wall bracket, wall arm ­each turnable or fix) available
Mass approx. 13 kg
Dimensions 625 mm x 450 mm x 73 mm
VisuNet GMP RM222 VisuNet GMP PC222
9
10
9
10
228.5
378
39.5
568
450
73
Windows 7 Embedded Standard (RM Shell 4) or
Windows 7 Ultimate FES (32- bit or 64-bit) or Windows 10
Windows 10 IoT (RM Shell 5)
IoT Enterprise LTSB (x 64)
VisuNet GMP RM/PC 200 series
Product Specifications
2018-07
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2.6 Dimensions VisuNet GMP PC/RM221 and PC/RM222
Figure 2.3 Dimensions VisuNet GMP PC/RM221 and PC/RM222
2.7 Image Sticking
2.8 I
nterfaces and Connections
The interfaces and connections of the VisuNet GMP are located within the VESA adapter at the ba
ck of the housing.
Figure 2.4 VESA adapter at the back of the VisuNet GMP housing
9
10
9
10
228.5
378
39.5
625
450
73
Note!
Image Sticking
Displaying a fixed pattern may cause burn-in-effects (image sticking due to the LCD characteristics).
To avoid image sticking change pattern frequently or activate screen saver.
Please note that damages at the display caused to burn-in-effects are not included in the warranty.
A Serial interface RS 232/RS485 (COM3)
B 4x USB (2x USB reserved fpr keyboard/mouse connection)
C 2x network RJ45
D Serial interface RS 232 RS 232 (COM1)
E Grounding bolt (M4)
F Power supply Phoenix DFK-MSTB 2,5/ 4-GF-5,08
G Connection Barcode handheld (COM6)
1
4
1
6
6 1
181
8
A
4
1
1
4
D
E
F
C
B
1
5
G
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VisuNet GMP RM/PC 200 series
Product Specifications
2.8.1 RS232/RS485
9-pin D-sub plug required for serial device connection. Connection layout according to EIA-232 (RS232).
2.8.2 USB 2.0
4-pin USB socket (type A).
2.8.3 Network RJ 45
8-pin socket required for ethernet connection (10/100/1000 Base-TX).
Us
e Cat.5e cable (AWG24) or better for wiring.
2.8.4 Ground Connection
For connecting to a low resistance grounding point at the housing: see chapter 3.2.1
Fo
r connecting to a low resistance grounding point at pedestal/wall arm:
RS232 RS485
Picture Pin Signal Pin Signal
1 (Data) Carrier Detect 1 RS485 D-
2 Receive Data 2 n.c.
3 Transmit Data 3 RS485 D+
4 Data Terminal Ready 4 n.c.
5 GND 5 n.c.
6 Dataset Ready 6 n.c.
7 Request to Send 7 n.c.
8 Clear to Send 8 n.c.
9 Ring Indicator 9 GND
1
6 7 8 9
2 3 4 5
Picture Pin Signal Description
1 VCC USB power supply
2 USB- data
3 USB+ data
4 GND grounding
1 2 3 4
Picture Pin Signal
1 D1+ / TX+
2 D1- / TX-
3 D2+ / RX+
4 D3+
5 D3-
6 D2- / RX-
7 D4+
8 D4-
1 8
VisuNet GMP RM/PC 200 series
Product Specifications
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2.8.5 Supply Voltage 24 V
4-pin socket required for supply voltage connection (Phoenix Contact DFK-MSTB 2,5/ 4-GF­5,08).
The VisuNet GMP KM has inverse-polarity protection.
Matching plug: Phoenix Contact MSTBT 2,5/ 4-STF-5,08
2.8.6 Supply Voltage 120/230 V (AC)
4-pin socket required for supply voltage connection (Phoenix Contact DFK-MSTB 2,5/ 4-GF­5,
08).
Matching plug: Phoenix Contact MSTBT 2,5/ 4-STF-5,08
2.8.7 Connection Barcode handheld
5-pin socket required for connecting Barcode handhelds (Phoenix Contact DFK-MSTB 2,5/ 5­GF
-5,08).
Matching plug: Phoenix Contact MSTBT 2,5/ 5-STF-5,08
Picture Pin Signal
1 GND
2 GND
3 + 24 V DC
4 + 24 V DC
1 2 3 4
41
Danger!
Electric shock
Electric shock with heaviest personal injury to death. Heaviest property damage.
Connect the 4-pin socket as shown in the following table. Only connect the voltage suppy when the device is completely installed.
Picture Pin Signal 120/230 V AC
1 PE
2 n. c.
3 L
4 N
1 2
3 4
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