Wired handheld scanner for
use in explosion-hazardous
areas Zone 1/21
Manual
Page 2
With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central
Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.)
in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"
This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Maintenance and repair
•Troubleshooting
•Dismounting
•Disposal
Note
For full information on the product, refer to the further documentation on the Internet at
www.pepperl-fuchs.com.
The documentation comprises the following parts:
•This document
•Datasheet
In addition, the documentation may comprise the following parts, if applicable:
•EU-type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•Instruction manual
•Other documents
1.1.2Manufacturer
Pepperl+Fuchs Group
Lilienthalstraße 200, 68307 Mannheim, Germany
Internet: www.pepperl-fuchs.com
1.1.3Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. The personnel must have
read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid property damage.
Depending on the risk level, the warning messages are displayed in descending order as follows:
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Informative Symbols
Note
This symbol brings important information to your attention.
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
Shock resistance50 drop tests on concrete from a height of 2 m
Operating temperature
Storage temperature-30 °C to +70 °C-40 °C to +70 °C
Relative humidity95 % non-condensing
Mechanical data
Degree of protectionIP65
Dimensions [W x H x D]104 mm x 185 mm x 76 mm
Code 128, GS1-128 / EAN 128, UPC / EAN / JAN (with addition),
MSI/Plessey, UK/Plessey, IATA, Interleaved 2 of 5, Standard and
Industrial 2 of 5, Matrix 2 of 5, Telepen, GS1 DataBar, Australian Post,
China Post, German Post, US Planet, US Postnet, British Post, Intelligent Mail, Japan Post, Korean Post, Dutch KIX Post
Approx. ≥ 0.076 mmApprox. ≥ 0.13 mm
100,000 lx
-20 °C to +50 °C
IDM-Z1-160-D-1DJ1-SU-P-N0
One-dimensional 1-D
(Barcode and stack
code incl. PDF417)
Composite, Codablock F
IDM-Z1-260-D-2DJ1-S1-N-N0
One-dimensional 1-D
& 2-D
(Barcode and stack
code incl. PDF417)
Code, MicroQR-Code,
Aztec, MaxiCode
2.3Use
2019-12
WeightApprox. 200 g without connection cable
The handheld scanner is a piece of handheld apparatus.
It enables portable recording and direct data transfer in explosion-hazardous areas. The device
is specifically modified for use in explosion-hazardous areas of zone 1 and zone 21.
The wired handheld scanners and their accessories are presented in the following overview.
The handheld scanners can be connected to a Pepperl+Fuchs VisuNet operator workstation.
Connection can be either via the external power module or an integrated barrier (applies to VisuNet GXP). The data can be transferred via the network interface of the VisuNet operator workstation to a host PC in the safe area.
Alternatively, the handheld scanners can be connected to a PC or a programmable logic controller (PLC) with the associated power module and operated as "standalone" units.
Wired handheld scanners may only be operated with the specified Pepperl+Fuchs connection
cables!
Handheld scanners may only be operated on the specified Pepperl+Fuchs supply modules/barriers!
The warning messages in this instruction manual and the SICK AG manual (www.SICK.com)
must be observed!
In the following two subchapters, the typical usage cases are described in more detail.
3.2IDM-Z1-160-D-1D-J1-* System Structure 1
Overview of the complete system structure 1: Wired 1-D handheld scanner IDM-Z1-160-D-1DJ1-SU-N-N0 and IDM-Z1-160-D-1D-J1-SU-P-N0 connected to the power module and the USB
Ex i interface of the VisuNet GXP.
10
Figure 3.2System structure 1 – 1-D handheld scanner connected to RS232 Ex i VisuNet GXP
interface
Description:
The handheld scanner is designed to be used in explosion-hazardous areas. For proper operation in explosion-hazardous areas, the permissible RS232 cordsets CBL-IDMx60-D-J1-S*
must be used. The intrinsically safe power supply and data transfer is realized via this cable. An
accessory cable DATL-IDM-DB-S-XX00-N0 is required for a connection to the VisuNet GXP in
the AG-XX00 housing. This provides the housing feedthrough and has a connection socket
that fits the scanner connection cable.
The installation of IDM-Z1-160-D-1D-J1* Barcode Readers to the integrated barrier of the
VisuNet GXP or VisuNet IXD requires the optional interface "3". Please refer to the VisuNet
GXP and VisuNet IXD Datasheets (Module A and B) for further information regarding the
interfaces.
3.3IDM-Z1-160-D-1D-J1-* System Structure 2
Overview of the complete system structure 2: Wired 1-D handheld scanner IDM-Z1-160-D-1DJ1-SU-N-N0 and IDM-Z1-160-D-1D-J1-SU-P-N0 connected via supply module SK-IDM-Z1-*
to the VisuNet GXP in the hazardous environment. The power supply for the supply module is
in this application located in the safe area.
Figure 3.3System structure 2 - 1-D handheld scanner connected to the supply module and the USB
Ex e standard interface of the VisuNet GXP
Description:
The handheld scanner is designed to be used in explosion-hazardous areas. For proper operation in explosion-hazardous areas, the permissible USB cordsets CBL-IDMx60-D-J1-U* must
be used. The intrinsically safe power supply and data transfer is realized via this cable. The
connection in this structure uses the supply module SK-IDM-Z1-160-BD-1D-J1-*C-U-N0,
which is connected to the USB Ex e interface of the VisuNet GXP or another VisuNet operator
workstation. Data communication is via the USB Ex e interface, while the handheld scanner is
powered by the supply module and the external power supply is located in the Non-Ex environment.
The handheld scanner and the supply module may be connected and used in explosion- hazardous areas. The current rating of the connection line must be observed.
Note
With the USB-interface version, the maximum total cable length between the host - e.g.,
VisuNet GXP or host PC in the safe area - and the handheld scanner is limited to 5 m! This
includes the scanner cable CBL-IDMx60-D-J1-U*.
This setup is also available for RS232. The maximum total cable length between the host and
the handheld scanner is then 20 m. Make sure to use the compatible RS232 cables.
3.4IDM-Z1-160-D-1D-J1-* System Structure 3
Overview of the complete system structure 3: Wired 1-D handheld scanner IDM-Z1-160-D-1DJ1-SU-N-N0 and IDM-Z1-160-D-1D-J1-SU-P-N0 connected to the supply module and a host
PC in the safe area.
Figure 3.4System structure 3 - 1-D scanner connected to supply module and host PC in the safe area
Note
The Supply module is available for RS232 and USB, make sure to use the compatible RS232
or USB cables.
Description:
The handheld scanner is designed to be used in explosion-hazardous areas. For proper operation in explosion-hazardous areas, the permissible USB cordsets CBL-IDMx60-D-J1-U* /
RS232 cordsets CBL-IDMx60-D-J1-S* must be used. The intrinsically safe power supply and
data transfer is realized via this cable. The connection in this structure uses the supply module
SK-IDM-Z1-160-BD-1D-J1-*, which is connected to the communication interface
(USB/RS232) of the host PC in the safe area. Data communication is via the USB/RS232 interface, while the handheld scanner is powered by the supply module and the external power supply is intrinsically safe.
Note
With the USB-interface version, the maximum total cable length between the host - e.g.,
VisuNet GXP or host PC in the safe area - and the handheld scanner is limited to 5 m! This
includes the scanner cable CBL-IDMx60-D-J1-U*.
Figure 3.5System structure 1 – 2-D handheld scanner connected to RS232 Ex i VisuNet GXP
Description
The handheld scanner is designed to be used in explosion-hazardous areas. For proper operation in explosion-hazardous areas, the permissible RS232 cordsets CBL-IDMx60-D-J1-S*
must be used. The intrinsically safe power supply and data transfer is realized via this cable. An
accessory cable DATL-IDM-DB-S-XX00-N0 is required for a connection to the VisuNet GXP in
the AG-XX00 housing. This provides the housing feedthrough and has a connection socket
that fits the scanner connection cable.
Note
The installation of the IDM-Z1-260- D-2D-J1-S1-N-N0 Barcode Reader to the integrated barrier
of the VisuNet GXP or VisuNet IXD requires the optional interface "4". Please refer to the
VisuNet GXP and VisuNet IXD Datasheets (Module A and B) for further information regarding
the interfaces.
3.6IDM-Z1-260-D-2D-J1-S1-N-N0 System Structure 2
Overview of the complete system structure 2: Wired 2-D handheld scanner IDM-Z1-260-D 2DJ1-S1-N-N0 connected to the supply module and the RS232 Ex e interface of the VisuNet GXP.
The handheld scanner is designed to be used in explosion-hazardous areas. For proper operation in explosion-hazardous areas, one of the permissible RS232 cordsets CBL-IDMx60-D-J1S* must be used. The intrinsically safe power supply and data transfer is realized via this cable.
The connection in this structure uses the supply module SK-IDM-Z1-260-D-2D-J1-*C-S-N0,
which is connected to the RS232 Ex e interface of the VisuNet GXP or another VisuNet operator workstation. Data communication is via the RS232 Ex e interface, while the handheld scanner is powered by the supply module and the external power supply is intrinsically safe.
The handheld scanner and the supply module may be connected and used in explosion- hazardous areas. The current rating of the connection line must be observed.
Note
This setup is also available for USB. With the USB-interface version, the maximum total cable
length between the host - e.g., VisuNet GXP or host PC in the safe area - and the handheld
scanner is limited to 5 m! This includes the scanner cable CBL-IDMx60-D-J1-U*. The setup is
identical to the RS232 setup. Make sure to use the compatible USB cables though.
3.7IDM-Z1-260-D-2D-J1-S1-N-N0 System Structure 3
Overview of the complete system structure 3: Wired 2-D handheld scanner IDM-Z1-260-D-2DJ1-S1-N-N0 connected to the supply module and a host PC in the safe area.
The 2-D Code Handheld Reader is designed to be used in explosion-hazardous areas. For
proper operation in explosion-hazardous areas, the permissible RS232 cordsets CBL-IDMx60D-J1-S* must be used. The intrinsically safe power supply and data transfer is realized via this
cable. The connection in this structure uses the supply module SK-IDM-Z1-260-D-2D-J1-*C-SN0, which is connected to the RS232 communication interface of the host PC in the safe area.
Data communication is via the RS232 interface, while the 2-D Code Handheld Reader is powered by the supply module and the external power supply is intrinsically safe.
The handheld scanner and the supply module may be connected and used in explosion- hazardous areas. The current rating of the connection line must be observed.
Connect the RJ50 plug on the connection cable CBL-IDMx60* for connecting the handheld
scanner to the power module at the bottom of the scanner. Make sure that they are properly
connected.
Figure 4.1
Connect the male M12 connector of the connection cable CBL-IDMx60*. After plugging
together, make sure that the connection is fully secured with the screw cap.
Figure 4.2
4.2Supply Module Connection
The terminal assignment is located under the unscrewable opening on the front of the power
module.
Danger!
Do not open the housing in the explosion-hazardous area!
Before the device is put into operation in explosion-hazardous areas, it must be ensured that
the housing is completely closed again and screwed on properly.
16
Only trained and qualified personnel may connect the cables.
Connection of the Handheld Scanner to the Supply Module RS232 or
USB via Connector - Plug/Coupling
The terminal assignment is located under the unscrewable opening on the front of the supply
module.
(1) Ex e terminal compartment to connect the power supply and the data line
(2) Ex i terminal compartment to connect the consumers (scanner)
Figure 4.4Supply module terminal compartment
External power module connection lines:
Data cables
Supply line
(see accessories in the appendix)
The blue base connection cable is delivered pre-assembled with the supply module SK-IDMZ1-*. The cable consists of a M12 connector plug and a 3-core cable. The individual cores are
numbered (printed on the core insulation) and must be connected as follows to the intrinsically
safe terminals of the supply module.
Scanner holder compatible with Housing
AG-XX00
Material: Stainless steel AISI 316L
(1.4404)
Compatible with IDMx6x, ecom IdentEx
01 and PSCAN
Prepared for mounting to right side of
housing
Scanner holder compatible with Housing
AG1
Material: Stainless steel AISI 316L
(1.4404)
Compatible with IDMx6x, ecom IdentEx01 and PSCAN
Prepared for mounting to right side of
housing
#548353SCANNER-HOLDER-
IDMx6x-TRIPOD
#548354SCANNER-HOLDER-
IDMx6x-DESKTOP
Tripod Scanner holder
Compatible to IDMx6x code scanner
Desktop Scanner holder
Compatible to IDMx6x code scanner
Corded Handheld Reader Accessories for VisuNet HMI Applications
Suitable for Zone 1/21 & Zone 2/22
Item numberProduct nameDescription
#548333CBL-IDMx60-D-J1-S-
S18-N0
#548334CBL-IDMx60-D-J1-S-
C38-N0
#548335CBL-IDM160-D-J1-U-
S18-N0
#548336CBL-IDM160-D-J1-U-
C38-N0
#548376DATL-IDM-DB-S-
XX00-N0
Connection cable for
corded code readers
Interface: RJ50
(Reader) with additional sealing ring to
M12 male connector
Protocol: Serial
Compatible with IDMZx-x60-D* readers
Connection cable for
corded code readers
Interface: RJ50
(Reader) with additional sealing ring to
M12 male connector
Protocol: USB
Compatible with IDMZx-x60-D* readers
Connector cable for
wired 1D Scanner
IDM-Z1-160-D-1D-J1S-* (S3-Interface
required) and 2D
Scanner IDM-Z2-260D-2D-J1-S* (S4-interface required) compatible with Housing
AG-XX00-* and AG1 4-wire with ferrules IDM Scanner connection via M12-connector - Note: Supports
only RS232 Scanner/Basestation
Barrier for corded 1D reader & base station
Input: 24 V DC
Protocol: RS-232/422/485 Ex e (to host
device)
Compatible with IDM-Z1-160-D-1D-J1*
and IDM-Z1-x61-B-J1* with serial connection cables
incl. short setup cable with M12 female
socket
Barrier for corded 1D reader & base station
Input: 24 V DC
Protocol: USB Ex e (to host device)
Compatible with IDM-Z1-160-D-1D-J1*
and IDM-Z1-x61-B-J1* with USB connection cables
incl. short setup cable with M12 female
socket
Barrier for corded 1D reader & base station
Input: 24 V DC
Protocol: RS-232/422/485 Ex e (to host
device)
Compatible with IDM-Z1-160-D-1D-J1*
and IDM-Z1-x61-B-J1* with serial connection cables
incl. short setup cable with M12 female
socket
Barrier for corded 1D reader & base station
Input: 230 V AC
Protocol: USB Ex e (to host device)
Compatible with IDM-Z1-160-D-1D-J1*
and IDM-Z1-x61-B-J1* with USB connection cables
incl. short setup cable with M12 female
socket
Barrier for corded 2D reader Input: 24 V
DC
Protocol: RS-232/422/485 Ex e (to host
device)
Compatible with IDM-Z1-260-D-2D-J1*
and serial connection cables
incl. short setup cable with M12 female
socket
Barrier for corded 2D reader
Input: 24 V DC
Protocol: USB Ex e (to host device)
Compatible with IDM-Z1-260-D-2D-J1*
and USB connection cables
incl. short setup cable with M12 female
socket
Barrier for corded 2D reader
Input: 230 V AC
Protocol: RS-232/422/485 Ex e (to host
device)
Compatible with IDM-Z1-260-D-2D-J1*
and serial connection cables
incl. short setup cable with M12 female
socket
Barrier for corded 2D reader
Input: 230 V AC
Protocol: USB Ex e (to host device)
Compatible with IDM-Z1-260-D-2D-J1*
and USB connection cables
incl. short setup cable with M12 female
socket
Cable accessories
Item NumberProduct NameDescriptionCable
#548379S-RN2/DB9-5-N0RS232 cable with SUB-D9 plug (female)
and open cable ends with wire end ferrules
#548380S-RN2/DB9-20-N0RS232 cable with SUB-D9 plug (female)
and open cable ends with wire end ferrules
#193077DATL-A3-1.5-1Supply line for 90 – 240 VAC supply
3 x 1.5 mm², diameter 8.1 mm
Assembly 6 x 1.5 mm² wire end ferrules
#913886S-UN2/USBUSB cable with USB Type A plug (male)