Pepperl+Fuchs IC-KP-B17-AIDA1 User Manual

FACTORY AUTOMATION
MANUAL
IC-KP-B17-AIDA1
IDENTControl interface with Ethernet interface
IC-KP-B17-AIDA1
With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-
try, published by the Central Association of the Electrical Industry (Zentralverband
supplementary clause: "Expanded reservation of proprietorship"
IC-KP-B17-AIDA1
1 Introduction................................................................................. 7
2 Declaration of conformity .......................................................... 8
2.1 Declaration of Conformity ................................................................... 8
3 Safety........................................................................................... 9
3.1 Symbols relevant to safety.................................................................. 9
3.2 Intended use......................................................................................... 9
3.3 General notes on safety....................................................................... 9
3.4 Protection ........................................................................................... 10
4 Product Description ................................................................. 11
4.1 Range of application.......................................................................... 11
4.2 Device characteristics .......................................................................11
4.3 Product Family ................................................................................... 11
4.3.1 R/W heads....................................................................................... 11
4.3.2 Read Only Tags/Read/Write Tags .................................................... 11
4.3.3 Handhelds....................................................................................... 12
4.4 Displays and Controls .......................................................................13
4.5 Interfaces and connections .............................................................. 14
4.6 Delivery package................................................................................ 14
4.7 Connection accessories.................................................................... 14
4.7.1 Connection cable for R/W heads and trigger sensors...................... 14
4.7.2 Power Supply................................................................................... 15
4.7.3 Network Cable to the Ethernet Interface .......................................... 15
5 Installation................................................................................. 16
5.1 Storage and transport........................................................................ 16
5.2 Unpacking........................................................................................... 16
5.3 EMC concept ...................................................................................... 16
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IC-KP-B17-AIDA1
5.4 Device connection..............................................................................17
5.4.1 Power supply....................................................................................17
5.4.2 Read/Write Head and Trigger Sensors.............................................17
5.4.3 Cable length between control interface and R/W heads...................17
5.4.4 Ground connection...........................................................................17
5.4.5 Ethernet connection guide ...............................................................18
6 Commissioning......................................................................... 20
6.1 Preliminary considerations ...............................................................20
6.2 Connection..........................................................................................20
6.3 Device settings ...................................................................................21
6.4 Operating the device..........................................................................22
6.5 Setting the IP address........................................................................23
6.5.1 Using the identification system without a DHCP server ....................24
6.5.2 Using the identification system with a DHCP server ......................... 24
7 Commands................................................................................ 25
7.1 Data Exchange....................................................................................25
7.2 Communication via TCP/IP................................................................26
7.2.1 General information on data communication via TCP/IP ................... 26
7.2.2 Command examples TCP / IP ..........................................................27
7.3 Communication via MODBUS TCP/IP...............................................29
7.3.1 General Information on Data Communication via MODBUS/TCP .....29
7.3.2 Overview of the characteristics of the integrated MODBUS slave .... 29
7.3.3 Supported MODBUS commands..................................................... 33
7.3.4 General notes on creating the control program .................................39
7.3.5 MODBUS exception codes ..............................................................40
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IC-KP-B17-AIDA1
7.4 Communication via Ethernet/IP........................................................ 40
7.4.1 General information on communication via Ethernet/IP.................... 40
7.4.2 Performance spectrum..................................................................... 40
7.4.3 PLC settings for implicit communication........................................... 40
7.4.4 Data/Command transfer................................................................... 40
7.4.5 Mixed mode..................................................................................... 41
7.4.6 Separated mode.............................................................................. 41
7.4.7 Data length....................................................................................... 42
7.4.8 Assembly attributes.......................................................................... 42
7.4.9 Access administration...................................................................... 43
7.4.10 Heartbeat and ident status............................................................... 44
7.4.11 Data hold time.................................................................................. 44
7.4.12 PCCC .............................................................................................. 44
7.5 Communication via PROFINET......................................................... 46
7.5.1 General information on communication via PROFINET.................... 46
7.5.2 Overview of characteristics of the integrated PROFINET IO device . 47
7.5.3 Project planning using device description (GSDML)........................ 47
7.5.4 GSDML file and example project in the internet ............................... 48
7.5.5 Start-up: Assignment of device name, LED flashes.......................... 48
7.5.6 Data Transfer Statistics..................................................................... 48
7.5.7 Topology detection........................................................................... 49
7.5.8 Identification & Maintenance Data.................................................... 54
7.6 Command execution.......................................................................... 55
7.7 Command types ................................................................................. 57
7.8 Command Overview .......................................................................... 57
7.8.1 System Commands ......................................................................... 59
7.8.2 Standard read/write commands ....................................................... 66
7.8.3 Special Command Modes ............................................................... 72
7.9 Legend ................................................................................................95
8 Web features ............................................................................. 96
8.1 Configuring the identification system via web feature................... 96
8.2 Network settings ................................................................................ 96
8.3 Email function settings...................................................................... 97
8.4 Security settings ................................................................................ 98
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8.5 Exchanging identification data .........................................................99
8.6 Data logging......................................................................................100
9 Technical Specifications........................................................ 101
9.1 Dimensions .......................................................................................101
9.2 General Data......................................................................................101
10 Troubleshooting...................................................................... 103
10.1 Fault/Status messages.....................................................................103
10.2 Troubleshooting................................................................................104
11 ASCII table............................................................................... 105
12 Appendix A.............................................................................. 106
12.1 Example 1..........................................................................................106
12.2 Example 2..........................................................................................110
13 Appendix B.............................................................................. 120
13.1 Object model.....................................................................................120
13.1.1 Identity object (01h)........................................................................120
13.1.2 Assembly object (04h)....................................................................121
13.1.3 Output command object (instances 64h - 6)...................................125
13.1.4 Input command object (instances 65h - 6)......................................126
13.1.5 Boot-up parameter object (instances 66h - 4).................................126
13.1.6 Diagnostics object (instances 67h - 5)............................................127
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IC-KP-B17-AIDA1
Introduction

1Introduction

Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops, produces and distributes electronic sensors and interface modules for the market of automation technology on a worldwide scale.
Before installing this equipment and put into operation, read this manual carefully. This manual con tain es instructions and notes to help you through the installation and commiss ioning s tep by step. This makes sure bring such a trouble-free use of this product. This is for your benefit, since this:
ensures the safe operation of the dev ice
helps you to exploit the full functionality of the device
avoids errors and related malfunctions
avoids costs by disruptions and any repairs
increases the effectiveness and efficiency of your plant
Keep this manual at hand for subsequent operations on the device.
After opening the packaging please check the integrity of the device and the number of pieces of supplied.
Symbols used
The following symbols are used in this manual:
Note!
This symbol draws your attention to important information.
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please contact us at:
Pepperl+Fuchs GmbH Lilienthalstraße 200 68307 Mannheim Telephone: +49 621 776-4411 Fax: +49 621 776-274411 E-M a il: fa-info@pepperl-fuchs.co m
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IC-KP-B17-AIDA1
Declaration of conformity

2 Declaration of conformity

2.1 Declaration of Conformity

All products were developed and manufactured under observance of the applicable European standards and guidelines.
Note!
A Declaration of Conformity can be requested from the manufacturer.
The product manufacturer, Pepperl+Fuchs GmbH, 68307 Mannheim, has a certified quality assurance system that conforms to ISO 9001.
ISO9001
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IC-KP-B17-AIDA1
Safety

3Safety

3.1 Symbols relevant to safety

Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt devices and any connected facilities or systems, or result in their c o mplete failure.

3.2 Intended use

The IDENTControl IC-KP-B17-AIDA1 is a control interface including an Ethernet interface for identification systems. The device can be used as a control cabinet module or for field applications. Besides the Ethernet connection, you can also connect suitable inductive R/W heads, UHF antennas or trigger sensors. Use wiring suitable for the system design.
Read through these instructions thoroughly. Familiarize yourself with the device before installing, mounting, or operating.
Always operate the device as described in these instructions to ensure that the device and connected systems function correctly. The protection of operating personnel and plant is only guaranteed if the device is operated in accordance with its intended use.

3.3 General notes on safety

Only instructed specialist staff may operate the device in accordance with the operating manual.
User modification and or repair are dangerou s and will void the warranty and exclude the manufacturer from any liability. If serious faults occur, stop using the device. Secure the device against inadvertent operation. In the event of repairs, return the device to your local Pepperl+Fuchs representative or sales office.
The connection of the device and maintenance work when live may only be carried out by a qualified electrical specialist.
The operating company bears responsibility for observing locally applicable safety regulations.
Store the not used device in the original packaging. This offers the device optimal protection against impact and moisture.
Ensure that the ambient conditions comply with regulations.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe the current statutory requirements in the respective country of use, as well as local regulations.
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read head IDENTControl
Safety

3.4 Protection

In order to improve immu nity, enclos ures for our comp o nents are made from metal , either in part or in whole.
Figure 3.1
Danger!
Electric shock
The metallic enclos ure compon ents m ust b e connected to protective grou nd to p rotect ag ainst dangerous voltages that may occur in the event of a fault with the SELV power supply!
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IC-KP-B17-AIDA1
Product Description

4Product Description

4.1 Range of application

The system is suited for the following applications:
Automation
Material flow control in production
Acquisition of o perating data
Access control
Identification of storage vessels, pallets, work piece carriers, refuse containers, tanks, containers, etc.

4.2 Device characteristics

Up to 4 R/W heads can be connected
Alternatively up to 2 R/W heads and 2 trigger sensors can be connected
LCD indic ator with backg roun d illumination
Direct operation using 4 function keys
LED s tatus indicator for bus commun ication and R/W heads

4.3 Product Family

The brand name IDENTControl represents a complete identification system. The system consists of an IDENTControl control interface with bus interface, inductive read/write heads (125 kHz and 13.56 MHz), read/write heads with electromagnetic coupling (UHF with 868 MHz) and the associated read only and read/write tags in a number of different designs. IDENTControl is open and can be connected to other identification systems.
The system is equally well suited for use in the switching cabinet and for field use in IP67. The interface to the controlling fieldbus is integrated into the enclosure and all connections are implemented as plugs. This enables simple installation and quick, correct replacement in case of device failure. The consistent EMC design (metal enclosure, grounding, shielded wires) offers a high degree of noise immunity. Function buttons are available for parameterization and entering commands directly into the IDENTControl.

4.3.1 R/W heads

There are different R/W heads available for the IDENTControl in different designs. Depending on your particular application, you can connect indu ctive R/W heads (125 kHz and 13.56 MHz) or R/W heads with electromagnetic coupling (UHF with 868 MHz).

4.3.2 Read Only Tags/Read/Write Tags

Read only / read/write tag 125 kHz (inductive)
A wide range of read only and read/write tag designs are available for this frequency range, from a 3 mm thin glass tube to a transponder 50 mm in diameter. Read/write tags are available
for te mperatures up to 300 °C (max. 5 min) in che mical-resistant hous ings for installation in
metal and in degree of protection IP68/IP69K. IPC02-... read only tags offer 40-bit read only codes. IPC03-... read/write tags have a 928-bit freely programmable memory bank and an unmodifiable 32-bit read only code. You can define 40-bit read only codes with IPC11-... read only tags. You can use these as permanent read only codes or continually redefine them.
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Product Description
Read/write tag 13.56 MHz (inductive)
Read/write tags in this frequency range save larger quantities of data and offer a considerably higher reading speed than read/write tags of the 125 kHz system. IQH-* and IQH1-* read/write heads from Pepperl+Fuchs are compatible with most existing read/write tags that comply with standard ISO 15693. With the IQH2-* read/write heads you can use read/write tags that comply with standard ISO 14443A.
The 13.56 MHz technology even allows smart labels (read/write tags in the form of adhesive labels with printed barcode). Currently available read/write tags have a memory capacity of 64 bits of read only code and a maximum 2 KB of programmable memory.
Data carrier 868 MHz (UHF)
Data carriers in this frequency range can be passive as well as active (with battery) and use a specially-shaped rod antenna as the resonance element. The passive transponders can be produced very cheaply and have a range of several meters.
As material handling and the automotive sector requires ranges of 1 to 5 meters, this system represents a low-cost alternative to microwave systems, particularly because of its low transponder costs. The high carrier frequency supports large data volumes and extremely short read times.

4.3.3 Handhelds

There are various handheld read/write devices available for controlling proces ses (write/read functions, initialization of data carriers).
Figure 4.1
Handheld Frequency range
IPT-HH20 125 kHz
IST-HH20 250 kHz
IQT1-HH20 13.56 MHz
IC-HH20-V1 depending on the read/write head
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IC-KP-B17-AIDA1
Link1
Link2
Traf fic
CH1 CH2 CH3 CH4
Control
IC-KP-B17-AIDA1
ESC
Product Description

4.4 Displays and Controls

The following displays and controls are located on the control interface.
LEDs
Description Function Statu s d es cri p tio n
CH1 CH2 CH3 CH4
PWR/ERR Statu s d i sp l ay fo r
Link1/Link2 Connection to the network
Tr a f fi c Network activity LED flashes green as soon as the IDENTControl
Statu s d i spl ay fo r t he read/write heads
IDENTControl
for ch anne l 1/cha nnel 2
LED illuminates green as soon as there is an active comm and on the read/write head. LED illuminates yellow for approx. 1 second as soon as a command is executed successfully.
LED illuminates green as soon as the IDENTControl is connected to a power supply and the interface is ready for operation . LED illuminates red as soon as there is a hardware error or a PROFINET name has been assigned and no PROFINET connection has been established. LED flashes green as soon as a signal has been sent to the IDENTControl via the "Flashing" PROFINET function or if there is an internal data overflow.
LED is off until initial communication is made via Ethernet. LED illuminates green as soon as a connection to the network is established.
sends data.
Display
Two-line multifunction display with 12 characters per line for displaying different status and operating information and four pictograms for displaying connected reading heads.
Push buttons
Push buttons are used for controlling the display and selecting commands when programming the control interface.
ESC
Return to higher level
Up menu item
Down menu item
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RETURN (confirm input)
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IC-KP-B17-AIDA1
+ A
-
+
-
B
1 2 3 4 5
1
5
3
2
4
PE
12345
signal
Protection earth
socket at housing read/write head trigger sensor trigger switch
voltage supply
TD+ TD­RD+ not used not used RD­not used not used
Ethernet
1 = + 24 V 2 = GND 3 =
not used
4 = not used 5 = not used
Product Description

4.5 Interfaces and connections

The control interface IC-KP-B17-AIDA1 has the following interfaces and connections:

4.6 Delivery package

The delivery package contains:
1 IDENTControl control interface
1 quick start guide
1 grounding screw (already fitted)
1 serrated lock washer (already fitted)
2 crimp connectors (already fitted)

4.7 Connection accessories

4.7.1 Connection cable for R/W heads and trigger sensors

Compatible connection cables with shielding are available for connecting the R/W heads and trigger sensors.
Figure 4.2
Accessories Description
2 m long (straight female, angled male) V1-G-2M-PUR-ABG-V1-W
5 m long (straight female, angled male) V1-G-5M-PUR-ABG-V1-W
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10 m long (straight female, angled male) V1-G-10M-PUR-ABG-V1-W
20 m long (straight female, angled male) V1-G-20M-PUR-ABG-V1-W
Field attachable fema le c on nector, straig ht, shielded V1-G-ABG-PG9
Field attachable male connector, straight, sh ielded V1S-G-ABG-PG9
Field attachable fema le c on nector, angled, shielded V1-W-ABG-PG9
Field attachable male connector, angled, shielded V1S-W-ABG-PG9
Dummy plug M12x1 VAZ-V1-B3
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IC-KP-B17-AIDA1
Product Description

4.7.2 Power Supply

The IDENTControl IC-KP-B17-AIDA1 is connected to the power supply via a connector that complies with the AIDA directive.
Figure 4.3
Accessories Designation
Field attachable connector for power supply ICZ-AIDA1-MSTB
MSTB connecting cable to M12 connector ICZ-AIDA1-MSTB-0.2M-PUR-V1-G
MSTB connecting cable to open cable end ICZ-AIDA1-MSTB-5M-PUR

4.7.3 Network Cable to the Ethernet Interface

The IDENTControl IC-KP-B17-AIDA1 is connected to the network via a connector that complies with the AIDA directive.
Figure 4.4
Accessories Designation
Field attachable connector for RJ45 ICZ-AIDA1-V45
RJ-45 connecting cable, D-coded to M12 ICZ-AIDA1-V45-0,2M-PUR-V1D-G
Stopping plugs ICZ-AIDA1-B
Connector Assignment
Signal Ma rking on con nector
TD+ Ye ll ow
TD- Orange
RD+ White
RD- Blue
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write head ControlIDENTControl
INTERBUS
Installation

5 Installation

5.1 Storage and transport

For storage and transport purposes, package the unit using s hockproof packaging material and protect it against moisture. The best method of protection is to package the unit using the original packaging. Furthermore, ensure that the ambient conditions are within allowable range.

5.2 Unpacking

Check the product for damage while unpacking. In the event of damage to the product, inform the post office or parcel service and notify the supplier.
Check the package contents with your purchase order and the shipping documents for:
Delivery quantity
Device type and version in accordance with the type plate
Accessories
Quick start guide
Retain the original packaging in case you have to store or ship the device again at a later date.
Should you have any questions, please contact Pepperl+Fuchs.

5.3 EMC concept

The outstanding noise immunity of the IDENTControl against emission and immission is based on its consistent shielding design, which uses the principle of the Faraday cage. Interference is caught in th e sh ie ld and sa fely diverted via the ground c onn ections.
The cable shielding is used to discharge electromagnetic interference. Wh en shielding a cable, you must connect both sides of the shield to ground with low resistance and low inductance.
Note!
If cables with double shields are used, e.g. wire mesh and metalized foil, the both shields must be connected together, with low resistance, at the ends when making up the cable.
Power supply cables are the source of much interference, e.g. from the supply lines of 3-phase electric motors. For this reason, the parallel laying of power supply cables with data and signal cables should be avoided, particularly in the same cable duct.
The metal enclosure of the IDENTControl and the metal enclosure of the R/W heads complete the consistent shielding concept.
The most important issue here is that the shields are connected to ground with low resistance and low inductance. The metal enclosure ensures that the shielding is not interrupted, i.e. the complete electronics system and all routed cables are located within a Faraday cage.
Caution!
If you are operating the device in an Ethernet/IP network, read the connection guide.
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12345
trigger switch
trigger sensor
read/write head
signal
socket at housing
2
13
4
5
+ A
-
+
-
B
1 2 3 4 5
Installation

5.4 Device connection

Electrical connection using plug connectors makes installation simple.

5.4.1 Power supply

Connect the power supply for the IDENTControl using a connector that conforms with AIDA. A plug with the following pin assignment is located on the housing:
1 + 24 V
2 GND
3 n.c.
4 n.c.
5 n.c.
Compatible connecting cable see chapter 4.7.2.

5.4.2 Read/Write Head and Trigger Sensors

A maximum of 4 read/write heads can be connected to the IDENTControl.
Instead of the read/write heads, a maximum of 2 trigger sensors can be connected to sockets 3 and 4. A trigger sensor can be assigned to only one read/write head. The trigger sensors must be PNP.
Connect the read/write heads and trigger sensors to the sockets on the top of the enclosure using M12 connectors.
For details of compatible read/write heads, see chapter 4.3.1 and of compatible connecting cables, see chapter 4.7.1.

5.4.3 Cable length between control interface and R/W heads

The maximum cable length between the control interface and a connected R/W head is 1000 meters. If you wis h to attain the maximum possible ca ble length, select a suitably large ca ble cross-section. See chapter 4.7.1

5.4.4 Ground connection

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Connect the IDENTControl interface to ground via a screw on the right under the housing.
Note!
In order to guarantee safe grounding, mount the serrated washer between the crimp connector and the housing.
Use a ground conductor lead with a cross-section of at least 4 mm2.
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IC-KP-B17-AIDA1
12 43
Installation
1 Housing
2 Serrated lock washer
3 Crimp connector
4 Lock screw
Connecting the IDENTControl to ground
Screw the ground conductor to the housing with a crimp connector.

5.4.5 Ethernet connection guide

Network connection
Connect the network to the IDENTControl using a connector that conforms with AIDA. Two sockets with the following pin assignment are located on the housing:
TD+
TD-
RD+
Not used
Not used
RD-
Not used
Not used
Caution!
The network socket is connected galvanically to the grounded housing. The Ethernet/IP specification does NOT require the use of Ethernet cables with a shield connected to the RJ-45 plug at both ends.
However, we recommend using cables with a continuous shield only, in order to avoid EMC issues.
Note!
Protection degree IP67
If you use only one of the two network connections, you must close the unused network port with the blind plug ICZ-AIDA1-B to achieve the protection degree IP67. The blind plug ICZ­AIDA1-B is available as an accessory.
See chapter 4.7.3.
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Installation
Transfer rates, line lengths and line types
The device can be operated in 10 Base-T or 100 Base-TX networks. The maximum total line length is 100 m in both cases and only shielded network cables from category 5 or above can be used.
Refer to the relevant chapter for information on compatible connecting cables.
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Commissioning

6 Commissioning

6.1 Preliminary considerations

Caution!
Uncontrolled triggered processes
Before commissioning the device, make sure that all processes are running smoothly; otherwise damage may occur in the plant.
This manual contains important information required to operate the IDENTControl interface with Ethernet interface. Due to the wide variety of programming options in an Ethernet network, we a re unable to include exa mples relatin g to commissioning in this manu al.
One important aspect of the operation of an extended identification system on the Ethernet is the time response of the overall system. The answer to the question "How long after the positioning of a data carrier in front of a read/write head will the read data be available in the com puter or P LC?" depends on many different factors.
The most important factors that determine the response time are:
Nature of the higher-level host system, e.g., PLC or PC
Communication betwe en th e client and server.
Network u tilization
Number and nature of connected read/write heads.
Code / data carrier types used
Nature of access to the communication objects of the read/write head.
Nature of the commands to the read/write head.
Structure of the user program.
If you are planning larger projects or gaining basic experience in programming an Ethernet­based sys tem, we recom mend constructing a model of your application before in stalling the system in the plant. Use this model to test the process of data transfer to the identification system.

6.2 Connection

Warning!
Incorrect electrical connection
Incorrect connections may damage the system .
Before commissioning, familiarize yourself with the system of communication between the Ethernet controller and the read/write station. Check all connections before commissioning.
When the supply voltage is connected and the device is initialized, the "PWR/ERR" LED lights up gree n. The LE D flashes green during in itialization. The LED lig h ts u p red if a device fault occurs.a Profinet name is not assigned or there is no Profinet connection
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Commissioning

6.3 Device settings

Warning!
Device not configured or configured incorrectly
Configure the device prior to commissioning. A device that has not been configured or configured incorrectly may lead to faults in the plant.
You must set the various parameters prior to comm issioning.
The parameters are volatile and non-volatile parameters. Volatile parameters are reset to their default setting when the system is switched off and on again.
Non-volatile parameters
Para meters Default setting Va lue rang e
Ge n e r a l
Multiplex mode Off On / off
R/W head
Trigger mode Off On / off
Data carrier type 99 00 ... FF
Ethernet interface
MAC address 00:0D:81:xx:xx:xx 00:0D:81:xx:xx:xx
DHCP Off On / off
IP address 169.254.10.12 yyy.yyy.yyy.yyy
Stand ard ga te way 169.254.254.1 yyy.yyy.yyy.yyy
Subnet mask 255.255.0.0 yyy.yyy.yyy.yyy
Assembly inst. out 100d 100d ... 112d
PROFINET device name Empty Free text
Data hold time 50d x 10 ms 0d ... 255d x 10 ms
Volatile parameters
Para mete r Default setting Value rang e
R/W head
Password mode Off on / off
Password 00000000 00000000 ... FFFFFFFF
Configure the read/write station with the described system commands. "99" is preset as the data carrier type.
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Version information
IPH1 IPH2 IPH3 IPH4
IDENT Control
IPH1 IPH2 IPH3 IPH4
IdentControl
Setting
IPH1 IPH2 IPH3 IPH4
Show System Status
IPH1 IPH2 IPH3 IPH4
MultiplexM. X
IPH1 IPH2 IPH3 IPH4
TagType XX XX XX XX
IPH1 IPH2 IPH3 IPH4
Trigger Mode XXX
IPH1 IPH2 IPH3 IPH4
TriggerState CH3:x CH4:x
IPH1 IPH2 IPH3 IPH4
Reset to Default
IPH1 IPH2 IPH3 IPH4
Setting Channel
IPH1 IPH2 IPH3 IPH4
Activate Command
IPH1 IPH2 IPH3 IPH4
Setting Tagtype
IPH1 IPH2 IPH3 IPH4
Version Channel No:
IPH1 IPH2 IPH3 IPH4
EnhancedRead Fixcode
IPH1 IPH2 IPH3 IPH4
Channel X
IPH1 IPH2 IPH3 IPH4
EnhancedRead 1 Word
IPH1 IPH2 IPH3 IPH4
Channel X
IPH1 IPH2 IPH3 IPH4
Triggermode
IPH1 IPH2 IPH3 IPH4
Sensor Ch. X
IPH1 IPH2 IPH3 IPH4
Quit Command
IPH1 IPH2 IPH3 IPH4
Channel X
IPH1 IPH2 IPH3 IPH4
Reset IdentControl
IPH1 IPH2 IPH3 IPH4
Start Addres XXXX
IPH1 IPH2 IPH3 IPH4
Channel X
IPH1 IPH2 IPH3 IPH4
Channel X
IPH1 IPH2 IPH3 IPH4
TagType XX
IPH1 IPH2 IPH3 IPH4
Ch:1 Data XX.XX.XX
IPH1 IPH2 IPH3 IPH4
MultiplexM. XXX
IPH1 IPH2 IPH3 IPH4
Multiplex Mode
IPH1 IPH2 IPH3 IPH4
Proceed with Return
IPH1 IPH2 IPH3 IPH4
Ident Ch. X
IPH1 IPH2 IPH3 IPH4
Triggermode X
IPH1 IPH2 IPH3 IPH4
Command executed
IPH1 IPH2 IPH3 IPH4
Starting System
IPH1 IPH2 IPH3 IPH4
Commissioning

6.4 Operating the device

22
Figure 6. 1 Bedienung am Gerät Teil 1
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IC-KP-B17-AIDA1
Version information
IPH1 IPH2 IPH3 IPH4
IDENT Gateway
IPH1 IPH2 IPH3 IPH4
Setting Display
IPH1 IPH2 IPH3 IPH4
Setting Language
IPH1 IPH2 IPH3 IPH4
LCD light on/off
IPH1 IPH2 IPH3 IPH4
LCD Contrast Setting
IPH1 IPH2 IPH3 IPH4
LCD Default Settinfg
IPH1 IPH2 IPH3 IPH4
Setting XXXXX
IPH1 IPH2 IPH3 IPH4
LCD Kontrast XX
IPH1 IPH2 IPH3 IPH4
Set BUS Address
IPH1 IPH2 IPH3 IPH4
Setting Network
IPH1 IPH2 IPH3 IPH4
Setting
IPH1 IPH2 IPH3 IPH4
Setting IP-Address
IPH1 IPH2 IPH3 IPH4
Setting Subnet mask
IPH1 IPH2 IPH3 IPH4
Standard­Gateway
IPH1 IPH2 IPH3 IPH4
Display MAC Adresse
IPH1 IPH2 IPH3 IPH4
DHCP off
IPH1 IPH2 IPH3 IPH4
IP XXX.XXX. XXX.XXX
IPH1 IPH2 IPH3 IPH4
SM XXX.XXX. XXX.XXX
IPH1 IPH2 IPH3 IPH4
SG XXX.XXX. XXX.XXX
IPH1 IPH2 IPH3 IPH4
Mac XX:XX:XX XX:XX:XX
IPH1 IPH2 IPH3 IPH4
Setting ProfinetIO
IPH1 IPH2 IPH3 IPH4
Device-
IPH1 IPH2 IPH3 IPH4
XXXXX
IPH1 IPH2 IPH3 IPH4
Datahold Time
IPH1 IPH2 IPH3 IPH4
Data hold XXX x 10 ms
IPH1 IPH2 IPH3 IPH4
Setting Ethernet/IP
IPH1 IPH2 IPH3 IPH4
Assembly
IPH1 IPH2 IPH3 IPH4
Out XXX ­ In XXX
IPH1 IPH2 IPH3 IPH4
Datahold Time
Instance
IPH1 IPH2 IPH3 IPH4
Data hold XXX x 10 ms
IPH1 IPH2 IPH3 IPH4
Reset? X
IPH1 IPH2 IPH3 IPH4
Reset? X
IPH1 IPH2 IPH3 IPH4
Reset? X
IPH1 IPH2 IPH3 IPH4
Reset? X
IPH1 IPH2 IPH3 IPH4
Reset? X
IPH1 IPH2 IPH3 IPH4
Reset? X
IPH1 IPH2 IPH3 IPH4
Reset? X
IPH1 IPH2 IPH3 IPH4
DHCP
Speed and Duplexmode
IPH1 IPH2 IPH3 IPH4
Automatic Detection
IPH1 IPH2 IPH3 IPH4
Reset? X
IPH1 IPH2 IPH3 IPH4
name
IDENT Control
IPH1 IPH2 IPH3 IPH4
name
stands for pressing
ESC
stands for pressing
stands for pressing
stands for pressing
Direction
Direction
Direction
Direction
Commissioning

6.5 Setting the IP address

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Figure 6.2 Bedienung am Gerät Teil 2
The IP address of the IDENTControl is preset to 169.254.10.12. The way in which the IP address is modified depends on if you are using a DHCP server.
If you are not using a DHCP server the IP address is assigned manually: You preset the IP address on the web page or via the function keys. The device can be addressed via the preset IP address.
Note!
You can reset the device to the preset IP address by pressing the "ESC" and "Return" buttons simu ltaneously when switchin g o n the dev ice un til the P W R/ERR LED lights up p erm anently.
If you are using a DHCP server (or operating via a PROFINET) the server assigns the IP address to the IDENTControl.
23
IC-KP-B17-AIDA1
Commissioning
If you intend to use a DHCP server, you must select the "Use DHCP" option on the web page. See chapter 8.2
Note!
We recommend using a fixed preset IP address in order to avoid system malfunctions.

6.5.1 Using the identification system without a DHCP server

The following parameters must be set manually on the web page.
DHCP-OFF
IP address
Subnet mask
Gateway address
Assembly inst. Out
PROFINET device name
Data hold time
1)
: Parameters can also be set manually via the display.
1)
1)
1)
1)
1)
1)
Caution!
Always use parameters that you know are compatible with your network.
See chapter 8.2.

6.5.2 Using the identification system in conjunction with a DHCP server

In this case, the parameters of a DHCP server are assigned to the identification system. However, if an IP address is not assigned to the device, the corresponding settings on the DCHP server must be configured accordingly.
The identification system ignores the permanent IP address, subnet mask and gateway address parameters preset in the device.
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IC-KP-B17-AIDA1
Command
Control IDENT Control
* in case of an "enhanced" command
Confirmation
(Status FFh)
Response
(Execution Status)
Response *
(Execution Status)
Commands

7 Commands

7.1 Data Exchange

The transferred data is composed of command, confirmation and response telegrams.
The control software (client) sends a command to the IDENTControl (server). The IDENTControl then sends confirmation of receipt (not with MODBUS TCP/IP). The IDENTControl sends the response after the command is executed.
The IDENTControl can send multiple responses for enhanced commands. However, only a single confirmation is sent.
A command consists of the telegram length (TCP/IP und MODBUS TCP/IP only), the command code, the channel associated with the read/write head (ident channel), a specified number of parame te rs and the data relatin g to the com man d.
The confirmation consists of the telegram length (TCP/IP and MODBUS TCP/IP only), the echo of the command code, the echo of the ident channel, the status FFh and the reply counter.
The response consists of the telegram length (TCP/IP and MODBUS TCP/IP only), the echo of the command code, the ident channel, the status, the reply counter and the requested data.
Note!
Power Supply Reset
The IDENTControl communicates via one of the following protocols:
TCP/IP
MODBUS TCP
Ethernet/IP
PROFINET IO
The Java applet of the IDENTControl web function also uses the TCP/IP protocol. To change the protocol that the IDENTControl uses to communicate, reset the power supply.
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IC-KP-B17-AIDA1
Control software Client
IC-KP-...
(Server) Connection on TCP/IP level
Connection
on TCP/IP level
Data exchangeData exchange
Disconnection on TCP/IP-level
Disconnection
on TCP/IP-level
Commands

7.2 Communication via TCP/IP

7.2.1 General information on data communication via TCP/IP

The IC-KP-B17-AIDA1 device was designed to act as a TCP/IP server, which means that the so-called client must send a command to actuate each function.
Communication is established via the TCP port 10000. Programming control software requires accurate knowledge of TCP/IP sockets.
The following illustration shows the basic communication flow:
A connection must be established on the TCP/IP level before data can be exchanged. From this point onwards, commands can be sent from the client to the IC-KP-B17-AIDA1 device.
Command:
Byte 0 Telegram length, high byte [(N+1) div 256]
Byte 1 Telegram length, low byte [(N+1) mod 256]
Byte 2 Command code
Byte 3 Channel / Toggle bit = 0
Byte 4 Parameter
Byte 5 Parameter
Byte 6 Write data
... ...
Byte N Write data
Confirmation:
Byte 0 Telegram length, high byte 0
Byte 1 Telegram length, low byte 6
Byte 2 Command code (echo)
Byte 3 Channel / Toggle bit (echo) = 0
Byte 4 Status FFh
Byte 5 Reply counter
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IC-KP-B17-AIDA1
Commands
Response:
Byte 0 Telegram length, h ig h b yte [(N+ 1) div 256]
Byte 1 Telegram length, low byte [(N+1) mod 256]
Byte 2 Command code (echo)
Byte 3 Channel / Toggle bit = 0
Byte 4 Status
Byte 5 Reply counter
Byte 6 Read data
... ...
Byte N Read data
Note!
The toggle bit is not required for TCP/IP.

7.2.2 Command examples TCP / IP

Example 1: Preset tag type using the change tag command
Command: Change tag type on channel 1 to IPC03.
00:06:04:02:30:33 (hexadecimal format)
00:06 Telegram length (6 bytes)
04 Command code (CT)
02 Reserved / Channel (l), toggle bit (0)
30:33 Tag ty p e (I PC 0 3)
Confirmation
00:06:04:02:FF:01
00:06 Telegram length (5 bytes)
04 Repeat command code (CT)
02 Reserved / Channel (l), toggle bit (0)
FF Status FFh (processing command)
01 Reply counter
Response: There is a type IPH-... read/write head on channel 1.
00:06:04:02:00:02
00:06 Telegram length (6 bytes)
04 Repeat command code (CT)
02 Reserved / Channel (l), toggle bit (0)
00 Status 0 (comm and was executed without error)
02 Reply counter
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IC-KP-B17-AIDA1
Commands
Alternative response: There is no head on channel 1.
00:06:04:02:06:02
00:06 Tel e g ra m l en gt h ( 6 b y te s)
04 Repeat command code (CT)
02 Reserved / Channel (l), toggle bit (0)
06 Status 6 (hardware error)
02 Reply counter
Example 2: Read tag using the single read command
For this command example, it is assumed that
th e tag type IP C03 i s set.
one type IPH- read head is connected to channel 1.
Command: Read two words from address 0 on channel 1.
00:06:10:22:00:00
00:06 Tel e g ra m l en gt h ( 6 b y te s)
10 Command code (SR)
22 Word number (2) / Channel (1), toggle bit (0)
00:00 Word address (0000)
Confirmation
00:06:10:22:FF:01
00:06 Tel e g ra m l en gt h ( 6 b y te s)
10 Repeat command code (SR)
22 Word number (2) / Channel (1), toggle bit (0)
FF Status FFh (processing command)
01 Reply counter
Response: A type IPC03 tag is located in front of the read head. The highlighted part is the content of the tag.
00:0E:10:22:00:02:31:32:33:34:35:36:37:38
00:0E Telegram length (14 bytes)
10 Repeat command code (SR)
22 Word number (2) / Channel (1), toggle bit (0)
00 Status 0 (comm and was executed without error)
02 Reply counter
31:32:33:34:35:36:37:38 Data
Alternative response: No tag in front of the read head.
00:06:10:02:05:02
00:06 Tel e g ra m l en gt h ( 6 b y te s)
10 Repeat command code (SR)
02
05 Statu s 5 (no tag in the detection rang e )
02 Reply counter
Tab le 7 . 1
1)
: No data in the telegram
Word number (0)1) / Channel (1), toggle bit (0)
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IC-KP-B17-AIDA1
Commands

7.3 Communication via MODBUS TCP/IP

7.3.1 General Information on Data Communication via MODBUS/TCP

Data is exchanged between a MODBUS master (controller) and a MO DBUS slave (identification system) by reading and writing registers. The slave contains read and write registers. Data exchange is always initiated by the master. The master initiates an identification system function by transferring an identification command to the write register. The master can then retrieve the response via the read registers. The functions read holding registers, write multiple registers and read/write multiple registers are available for this purpose on the IC­KP-B17-AIDA1 device. MODBUS communication occurs via port 502. The terms "input register" and "output register" are defined from a PLC perspective.

7.3.2 Overview of the characteristics of the integrated MODBUS slave

Multimaster c apa bility.
Data exchange using the commands read holding registers, write multiple registers and read/write multiple registers.
Each channel is assigned a separate register area so that different controllers can each adopt a R/W head. Only one master has write permissions for each register area.
The output register data is stored temporarily in a FIFO memory.
A monitor master can also read the data from the identification system.
The same identification commands used with TCP/IP are also used here.
Multimaster capability
The device can communicate with several masters. An ident channel can be addressed by two masters. The first ma ster is the control master and addresses the device using device ID 1. This master possesses both write and read permissions. Another master can be used to read the data and is a protocolling master. This master then addresses the device using device ID 2. The device can therefore be addressed on each channel once using device ID 1 and once using device ID 2. If another master attempts to address the device on the same channel, access to this channel is denied. A maximum of ten m asters can communicate with the device at any one time.
MODBUS commands
The device supports the comma nds read holding registers, write multiple registers and read/write multiple registers.
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IC-KP-B17-AIDA1
Channel 0
(IDENTControl)
Channel 1
Channel 2
Channel 3
Channel 4
Group 1 Group 2 Group 3
0
122
0
124
0
124
3
2
3
2
1000
1122
3
2
3
2
1000
1124
1000
1124
2000
2122
3
2
3
2
2000
2124
2000
2124
3000
3122
3
2
3
2
3000
3124
3000
3124
4000
4122
3
2
3
2
4000
4124
4000
4124
Commands
Division of the register
The device contains four ident channels and a configuration channel. Each channel is assigned a separate register area
so that a single master addresses all channels or a separate master addresses each individual channel.
The following three register groups are assigned to each channel:
1. Group 1: Output register (device ID 1)
2. Group 2: FIFO input register (device ID 1)
3. Group 3: FIFO monitor register (device ID 2)
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