Pepperl+Fuchs FYQLA1-140R-3 Instruction Manual
INSTRUCTION MANUAL
Door Interrupt System
With FYQLA1-140R-3
FACTORY AUTOMATION
Logic Amplier
Original Instructions
Contents
Introduction ...................................................................................................... 3
Declaration of conformity .................................................................................. 4
Information regarding EC conformity ................................................................. 4
Document purpose ............................................................................................ 4
Scope ........................................................................................................... 4
Delivery ........................................................................................................ 4
Denitions ................................................................................................... 5
Symbols used ............................................................................................... 5
General statements ................................................................................. 5
Qualied personnel ...................................................................................... 5
Intended use ............................................................................................... 6
Safety system test ........................................................................................ 6
Product description ........................................................................................... 7
Features ....................................................................................................... 7
Functions ........................................................................................................... 7
Power-up sequence ....................................................................................... 7
Daily inspection ....................................................................................... 8
Safety inputs ............................................................................................... 10
Reset faulted state ....................................................................................... 10
Hardware ......................................................................................................... 10
Inputs ......................................................................................................... 10
Indicators .................................................................................................... 11
Indicator status table ................................................................................... 11
Guided relays .............................................................................................. 12
Input devices ................................................................................................... 12
Magnetic switches ...................................................................................... 12
Nominal oset distances ............................................................................. 13
Device dimensions ...................................................................................... 13
Installation ...................................................................................................... 14
Installation requirements ............................................................................ 14
Clearance around the device ....................................................................... 14
General safety notes ...................................................................................... 14
Installation and testing ................................................................................ 14
Electrical installation ....................................................................................... 15
Powering the device .................................................................................... 15
Wiring requirements ................................................................................... 15
Wiring diagram ........................................................................................... 16
Electrical connection .................................................................................. 17
Commissioning and startup .............................................................................. 18
Validation of the application ....................................................................... 18
Diagnostics...................................................................................................... 19
Faults .................................................................................................... 19
Technical support ................................................................................... 19
Troubleshooting ................................................................................. 19
Fault diagnosis ................................................................................... 20
Approvals ............................................................................................... 20
Product specications ...................................................................................... 20
Dimensions ...................................................................................................... 23
Door Interrupt System with FYQLA1-140R-3 Logic Amplier
Introduction
Congratulations!
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs
develops, produces and distributes electronic sensors and interface modules for
the market of automation technology on a worldwide scale.
Before you install this device and put it into operation, please read the instructions
thoroughly. The instructions and notes contained in this operating manual will
guide you step-by-step through the installation and commissioning procedures to
ensure trouble-free use of this product. By doing so, you:
• Can utilize the entire range of device functions
• Reduce costs from downtime
• Increase the eectiveness and operating eciency of your machine
Store this instruction manual somewhere safe in order to have it available for future
reference. Directly after opening the packaging, please ensure that the device is
intact and that the package is complete.
Copyright
Copyright © 2017 by Pepperl+Fuchs, Inc.
All rights reserved
The company Pepperl+Fuchs, Inc. claims copyright on this documentation. To
modify, extend, hand over to a third party, or copy this documentation without
written approval by the company, Pepperl+Fuchs, Inc. is expressly prohibited. Nor
is any liability assumed for damages resulting from the use of the information
contained herein. Further, this publication and features described herein are
subject to change without notice.
The publisher reserves the right to alter the information and data contained in
this manual without prior notice. Unless otherwise indicated, the company names
as well as other names and data used in the examples are purely ctitious. The
publisher may have registered patents or pending patent applications for subject
matter covered in the manual. This manual does not give you license to these
patents.
3
Door Interrupt System with FYQLA1-140R-3 Logic Amplier
Note
Contact
If you have any questions about the device, its functions, or accessories, please
contact your local Pepperl+Fuchs representative.
Declaration of conformity
The FYQLA1-140R-3 was developed and manufactured compliant with the
applicable standards and guidelines.
A corresponding declaration of conformity may be requested from the manufacturer.
Note
Information regarding EC conformity
Pepperl+Fuchs declares that the product described in this manual conforms with
EC Directives by providing the following information:
Manufacturer
Declaration of conformity www.pepperl-fuchs.com
Directives observed
Pepperl+Fuchs GmbH, Lilienthalstraße 200, 68307
Mannheim, Germany, www.pepperl-fuchs.com
2006/42/EC (Machinery Directive)
2014/30/EU (EMC Directive)
2014/35/EU (Low Voltage Directive)
Standards observed
Documentation ocer
EN ISO 13849-1:2015, EN 60664-1:2008,
EN 61326-1:2012, EN 61326-3-2:2008
Pepperl+Fuchs GmbH, Lilienthalstraße 200, D-68307
Mannheim, Germany
Document purpose
Scope
The purpose of this document is to give the user the required information to
properly apply and install the door interrupt system. The product model covered
under this document includes the FYQLA1-140R-3.
Delivery
Included in the delivery:
• 1 - FYQLA1-140R-3 logic amplier
• 10 - 22 k resistors
• 1 - Instruction manual
Must be used with approved devices that are sold separately.
See page 12.
4
Door Interrupt System with FYQLA1-140R-3 Logic Amplier
Denitions
• Input Device – Externally mounted dual-channel switching device
• Input – Dual channel, redundant monitoring port
• Qualied Personnel – Persons trained in the use of the product, machinery,
and system
Symbols used
This symbol warns of a danger.
Failure to observe this warning may result in personal injury or
Warning
death, property damage or destruction.
This symbol warns of a possible fault.
Failure to observe the instructions given in this warning may
Attention
result in the device and any facilities or systems connected to
it developing a fault or even failing completely.
This symbol draws your attention to important information.
Note
General statements
Qualied personnel
The door interrupt system is a safety product. However, just adding the door
interrupt system to a machine or process will not meet safety standards.
Functional Safety Management (FSM), considering a full lifecycle approach,
must be used to guarantee functional safety. Competence is essential in the
delivery of functional safety. The application must be planned by qualied
personnel that know how to apply the necessary standards and regulations.
The door interrupt system must be installed by qualied personnel who are
properly trained in the installation and usage of the FYQLA1-140R-3 product.
These persons must have access to all instructions and knowledge of all
required safety requirements regarding the application of such devices and
machinery equipment.
Requirements:
• Manual must be read by persons using this equipment
• Device users must be trained and qualied in the use of safety-rated
devices
• Users must learn and follow all the safety rules and operating principles in
this manual
• Users must follow all warnings, cautions, and other safety messages in this
manual
• Only original spare parts from Pepperl+Fuchs may be used for repairs
• The unit contains no user serviceable parts
5
Door Interrupt System with FYQLA1-140R-3 Logic Amplier
Warning
Warning
Warning
Note
Intended use
The door interrupt system monitors up to six input devices. The external devices
are individually wired to the system and the signals are evaluated to determine if
one of the input devices is in the open state.
The FYQLA1-140R-3 must be used in accordance with its intended
purpose. The system must be installed according to regulations for
safeguarding from hazardous locations or areas being entered, or as
a safety relay for safety components appropriate for the described
conditions. When used dierently, the intended function of the system
is not guaranteed. Appropriate measures should be taken such that
any forseeable misuse is prevented
Safety system test
Only a qualied trained person should perform this test. Any
problems detected as a result of this test must be repaired by
qualied personnel before operating the equipment! DO NOT operate
the equipment if problems are detected or serious injury could result!
The purpose of this test is to verify the function of each switch and
control component in the safety system. The person performing the
test should be familiar with the dierent guards and controls on the
equipment. This test should be performed daily. If the machine is not
in continuous operation, test before each use. See the Daily inspection
ow diagram, pages 8-9.
6
Regular maintenance testing
It is recommended to test the door interrupt system regularly to verify proper
operation on a daily schedule. These should be performed and documented by
qualied personnel. See test sequence, Daily inspection, pages 8-9.
This safety device and associated equipment should be tested
regularly by qualied personnel familiar with the principles and
procedures in this manual. If the testing indicates a problem with this
device or system, the equipment is not safe to operate. Call qualied
personnel immediately to locate and repair the fault.
This safety device and associated equipment should be tested when
any change or modication is done to the device and/or setup by
qualied personnel familiar with the principles and procedures in
this manual. If the testing indicates a problem with this device or
system, the equipment is not safe to operate. Call qualied personnel
immediately to locate and repair the fault.
Door Interrupt System with FYQLA1-140R-3 Logic Amplier
Product description
Features
The FYQLA1-140R-3 is a category 3 PL d( ISO 13849-1:2015) logic amplier.
The basic features of the FYQLA1-140R-3 include inputs for up to six individual
two-channel switches for monitoring door access or guarded/monitored functions.
Both channels are monitored and cross checked for proper operational switch
states. The safety function monitors all switches, and they must have closed state
conditions on both channels to allow the safety relay output to be energized.
• Monitored inputs (6)
• N.O. output relay contact
• Internal relay monitoring
• Screw terminals
• LED input indicators
• LED fault indicator
• LED relay status indicators
• LED relay power indicator
Together with the 50FY41 series sensors and 52FY31 series actuators, the
FYQLA1-140R-3 can be used to protect one or more points of hazardous areas.
Functions
Power-up sequence
After power is applied to the system, an internal system check is performed
verifying the functional logic and connected switch conditions. If any errors are
detected at power-up, the safety output relays will remain in the de-energized
state. Time to complete this internal verication is approximately two to three
seconds.
Power-up state (output relay energized):
• All internal function checks were veried and all input switch states are in the
closed position
Power-up state safety function (output relay de-energized):
• All internal function checks were veried, but one or more input switch states
are in the open position
• One or more internal function checks fail
7
Door Interrupt System with FYQLA1-140R-3 Logic Amplier
Are the 2 green relay
LEDs lit?
Are only the 2 red
input LEDs for the open
door lit?
No
Yes
Yes
Open or remove first
guard/door equipped with
the 50FY41 switch
No
Description
Fault LEDs
Input 6b LED
Input 6a LED
Input 5b LED
Input 5a LED
Input 4b LED
Input 4a LED
Input 3b LED
Input 3a LED
Input 2b LED
Input 2a LED
Input 1b LED
Input 1a LED
SR2 Red LED
SR1 Red LED
SR2 Grn LED
SR1 Grn LED
p p
All guards closed
Green LED
p
Only input 1 open
Red LED
Only input 2 open
Only input 3 open
Only input 4 open
Only input 5 open
momentarily at power up
O at all times other than
Only input 6 open
SR1, SR2 LEDs
Red relay status
Red fault LED
Green relay status
5A, 5B 6A, 6B
3A, 3B 4A, 4B
1A, 1B 2A, 2B
Input
status
LEDs
Daily inspection
Power off
No
Yes
Reapply power
Wait 3 -5 seconds
switches are closed
Ensure that all door guard
LEDs on?
Are any red input
Verify all doors are closed
No
Yes
LEDs on?
Are any red input
8
Loading...