10.1What to Do in Case of a Fault............................................................ 68
7
Absolute Rotary Encoder
Introduction
1Introduction
1.1Content of this Document
This document contains information that you need in order to use your product throughout the
applicable stages of the product life cycle. These can include the following:
■
Product identification
■
Delivery, transport, and storage
■
Mounting and installation
■
Commissioning and operation
■
Maintenance and repair
■
Troubleshooting
■
Dismounting
■
Disposal
Note!
For full information on the product, refer to the further documentation on the Internet at
www.pepperl-fuchs.com.
The documentation consists of the following parts:
■
Present document
■
Datasheet
Additionally, the following parts may belong to the documentation, if applicable:
■
EU-type examination certificate
■
EU declaration of conformity
■
Attestation of conformity
■
Certificates
■
Control drawings
■
Additional documents
1.2Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and
dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation,
commissioning, operation, maintenance, and dismounting of the product. The personnel must
have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
1.3Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid
property damage.
Depending on the risk level, the warning messages are displayed in descending order as
follows:
2017-04
8
Absolute Rotary Encoder
Introduction
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Informative Symbols
Note!
This symbol brings important information to your attention.
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
2017-04
9
Absolute Rotary Encoder
Declaration of conformity
2Declaration of conformity
2.1CE conformity
This product was developed and manufactured under observance of the applicable European
standards and guidelines.
Note!
A declaration of conformity can be requested from the manufacturer.
10
2017-04
Absolute Rotary Encoder
Safety
3Safety
3.1Symbols relevant to safety
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
3.2Intended Use
Absolute rotary encoders detect the rotation angle -and, in the case of a multiturn absolute
rotary encoder, the revolutions of the rotary encoder shaft- with high precision and resolution.
The absolute position value derived from this is provided by the rotary encoder via the
CANopen interface in accordance with the standard DS406. The rotary encoder is to be
integrated into a CANopen network and should be used only in this way. Typical applications
include positioning tasks and length measurement, for example for cranes, construction
machinery, elevators, and packaging machines.
Read through these instructions thoroughly. Familiarize yourself with the device before
installing, mounting, or operating.
Always operate the device as described in these instructions to ensure that the device and
connected systems function correctly. The protection of operating personnel and plant is only
guaranteed if the device is operated in accordance with its intended use.
3.3General safety instructions
Responsibility for planning, assembly, commissioning, operation, maintenance, and
dismounting lies with the plant operator.
Installation and commissioning of all devices may only be performed by trained and qualified
personnel.
User modification and or repair are dangerous and will void the warranty and exclude the
manufacturer from any liability. If serious faults occur, stop using the device. Secure the device
against inadvertent operation. In the event of repairs, return the device to your local
Pepperl+Fuchs representative or sales office.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe the current
statutory requirements in the respective country of use, as well as local regulations.
2017-04
11
Absolute Rotary Encoder
General Information on System Integration
4General Information on System Integration
4.1Using this Manual
This manual explains how to install and configure the photoelectric and magnetic absolute
rotary encoders with CANopen interface applicable for industrial applications with CANopen
interface.
Magnetic absolute rotary encoders are fully compliant with standard DS406.
Photoelectric absolute rotary encoders are fully compliant with following CiA standards:
■
DS301V402 CANopen Application Layer
■
DR303-1 Cabeling and connector pin assignment
■
DR303-3 CANopen indicator specification
■
DS305V200 CANopen Layer Setting Service
■
DS306V1R3 Electronic datasheet specification
■
DS406V32 Device Profile for Encoders
Measuring System for Photoelectric Absolute Rotary Encoders
The measuring system consists of a light source, a code disc pivoted in a precision ball bearing
and an opto-electronic scanning device. A LED is used as a light source which shines through
the code disc and onto the screen behind. The tracks on the code disk are evaluated by an
optoarray behind the reticle.
With every position another combination of slashes in the reticle is covered by the dark spots
on the code disk and the light beam on the photo transistor is interrupted. That way the code on
the disc is transformed into electronic signals. Fluctuations in the intensity of the light source
are measured by an additional photo transistor and another electronic circuit compensates for
these. After amplification and conversion the electronic signals are available for evaluation.
Measuring System for Magnetic Absolute Rotary Encoders
Magnetic rotary encoder determine positions using the Hall effect sensor technology
developed for the automotive mass market. A permanent magnet fixed to the shaft generates a
magnetic field that is sampled by the Hall sensor, which translates the measured value into a
unique absolute position value.
To register revolutions even when no voltage is applied, energy from the turning of the shaft
must suffice for proper operation. An innovative, patented technology makes this feasible even
at low rotational speeds and through long standstill periods – a Wiegand wire ensures that the
magnetic field can only follow the turning of the shaft in discrete steps. A coil wound on the
Wiegand wire receives only brief, strong voltage spikes, which prompt the reliable recognition
of each revolution.
Note!
Further information on technical data, mechanical data, connection layouts, and available
connection lines for the relevant absolute rotary encoder types can be found in the
corresponding datasheet.
4.2General CANopen Information
CANopen system is used in industrial applications. It is a multiple access system (maximum:
127 participants), which means that all devices can access the bus. In simple terms, each
device checks whether the bus is free, and if it is the device is able to send messages. If two
devices try to access the bus at the same time, the device with the higher priority level (lowest
ID number) has permission to send its message.
12
2017-04
Absolute Rotary Encoder
General Information on System Integration
Devices with the lowest priority level must delay their data transfer and wait before retrying to
send their message. Data communication is carried out via messages. These messages
consist of 1 COB-ID followed by a maximum of 8 bytes of data. The COB-ID, which determines
the priority of the message, consists of a function code and a node number. The node number
corresponds to the network address of the device. It is unique on a bus. The function code
varies according to the type of message being sent:
The absolute rotary encoder supports the following operating modes:
■
Polled mode: The position value is only sent on request.
■
Cyclic mode: The position value is sent cyclically (regular, adjustable interval) on the bus.
■
SYNC mode: The position value is sent after a synchronization message (SYNC) is
received. The position value is sent every n SYNCs (n . 1).
Other functions (offset values, resolution, etc) can be configured. The absolute rotary encoder
corresponds to the class 2 encoder profile (DS 406 in which the characteristics of encoder with
CANopen interface are defined). The node number and speed in bauds are determined by
their corresponding object dictionary entries.
The transmission speed can range from 20 kBaud up to 1Mbaud (30 m cable for a maximum
speed of 1Mbaud, 1000 m cable for a maximum speed of 20 kbaud). Various software tools for
configuration and parameter-setting are available from different suppliers. It is easy to align and
program the rotary encoders using the EDS (electronic data sheet) configuration file provided
on the Pepperp+Fuchs internet page www.pepperl-fuchs.com
Further Information is available at:
CAN in Automation (CiA) International Users and Manufacturers Group e.V.
Kontumazgarten 3
DE-90429 Nurenberg
(*) Reference: CAN Application Layer for Industrial Applications
CAL-based Communication Profile for Industrial Systems
■
CiA Draft Standard 301
■
CiA Draft Standard 305 Layer Setting Services
■
CiA Draft Standard 406 Device Profile for Encoders
Note!
All datasheets and manuals can be downloaded for free from our website www.pepperlfuchs.com
We do not assume responsibility for technical inaccuracies or omissions. Specifications are
subject Note to change without notice.
2017-04
13
Absolute Rotary Encoder
ON
T
G
H-+G
x10Bd
x1
LLH
8
7
2
6
5
4
3
0
9 1
8
7
2
6
5
4
3
0
9 1
8
7
2
6
5
4
3
0
9 1
R
Te r m i n a t o r
Bus In
Bus Out
RS 485 Interface
Installation of Photoelectric Absolute Rotary Encoder
5Installation of Photoelectric Absolute Rotary Encoder
The following chapter describes all aspects helpful for installation of photoelectric absolute
rotary encoders with bus cover. Depending on the rotary encoder model there are the following
connection variants:
■
Rotary encoder with bus cover equipped with cable glands
■
Rotary encoder with bus cover equipped with a cable exit
■
Rotary encoder with bus cover equipped with one or two M12x1 connectors, 5-pin
Bus cover features like node number adressing, baud rate setting and activation of termination
resistor are identical for all these variants.
5.1Signal Assignment of Terminal Block
The rotary encoder is connected with two or three cables depending on whether the power
supply is integrated into the bus cable or connected separately. If the power supply is
integrated into the bus cable, one of the cable glands can be fitted with a plug. The cable
glands are suitable for cable diameters from 6.5 up to 9 mm.
14
Figure 5.1
Te r m i na lDescription
Ground
+24 V Supply Voltage
-0 V Supply Voltage
GCAN Ground
LCAN Low (Bus In)
HCAN High (Bus In)
G*CAN Ground
L*CAN Low (Bus Out)
H*CAN High (Bus Out)
Table 5.1* are not connected, if terminator is ON
2017-04
Absolute Rotary Encoder
Installation of Photoelectric Absolute Rotary Encoder
Bus Connection
The bus cover fulfills the function of a T-coupler. From there the wiring must be done according
to figure you find before. Please note the assignment of incoming and outgoing bus signals.
Caution!
Activated bus termination separates "Bus in" and "Bus out"
Non-observance of separation of "Bus in" and "Bus out" causes interferences on the CANopen
bus.
If you activate the bus termination on the rotary encoder ensure that the rotary encoder is the
last CANopen bus participant in the bus line.
2017-04
15
Absolute Rotary Encoder
ON
T
G
H-+G
x10Bd
x1
LLH
8
7
2
6
5
4
3
0
9 1
8
7
2
6
5
4
3
0
9 1
8
7
2
6
5
4
3
0
9 1
R
Te r m i n a t o r
Bus In
Bus Out
RS 485 Interface
1
3
4
5
2
1
5
3
2
4
Installation of Photoelectric Absolute Rotary Encoder
5.2Signal Assignment of Connector and Cable Variants
The rotary encoders with cable- and connector-exit were designed in accordance to CiA
normative DR303-1 cabeling and connector pin assignment. They also have a removable bus
cover with all possibilities to set node number, baud rate and acitvate terminator.
Figure 5.2
The following table shows an assignment of the different connecting types (cable, connectors)
to the terminals of the bus cover.
Te r m i na lDescriptionCableM12 plug, 5-pinM12 socket, 5-pin
(-)- Power supply133
(+) + Power supply222
LCAN Low (Bus In)35
HCAN High (Bus In)44
GCAN Ground51
L*CAN Low (Bus Out)65
H*CAN High (Bus Out)74
G*CAN Ground81
Ground connection of
encoder housing
Table 5.2* are not connected, if terminator is ON
green/
yellow
2017-04
16
Absolute Rotary Encoder
Installation of Photoelectric Absolute Rotary Encoder
Caution!
Activated bus termination separates "Bus in" and "Bus out".
Non-observance of separation of "Bus in" and "Bus out" causes interferences on the CANopen
bus.
If you activate the bus termination on the rotary encoder ensure that the rotary encoder is the
last CANopen bus participant in the bus line.
5.3Activation of the Terminator
There is a terminator provided in the bus cover, which must be used as a line termination on the
last device. The terminator is switched on when the switch is in the "ON position" (see figure
before).
5.4Installation Hints for Cabling
Cable Connection with Cable Gland
1. Remove screw, sealing and cone from the cable gland.
Figure 5.3
2. Remove 55 mm of the sheath and 50 mm of the shielding. About 5 mm of the wires should
be de-isolated.
3. Put screw and sealing on the cable.
4. The cone should be mounted under the shielding according to the figure before. Put the
whole cable into the cable gland and tighten the screw.
Minimization of Signal Interferences
Both the cable shielding and the metal housings of rotary encoders and subsequent
electronics have a shielding function. The housing must have the same potential and be
connected to the main signal ground over the machine chassis or by means of a separate
potential compensating line. Potential compensating lines should have a minimum cross
section of 6 mm
Do not lay signal cable in the direct vicinity of interference sources (air clearance > 100 mm (4
in.))
A minimum spacing of 200 mm (8 in.) to inductors is usually required, for example in switchmode power supplies.
Configure the signal lines for minimum length and avoid the use of intermediate terminals.
Shielded fieldbus cables shall be used! The shield must be grounded according to EMI rules!
In metal cable ducts, sufficient decoupling of signal lines from interference signal transmitting
cable can usually be achieved with a grounded partition.
2
.
5.5Setting of Node Number and Baud Rate in the Bus Cover
Note!
Setting of node number and baud rate has to be done via software if Bd rotary switch is set to 9.
SDO objects and Layer Setting Services (LSS) are provided for this purpose.
2017-04
17
Absolute Rotary Encoder
ON
T
G
H-+G
x10Bd
x1
LLH
8
7
2
6
5
4
3
0
9 1
8
7
2
6
5
4
3
0
9 1
8
7
2
6
5
4
3
0
9 1
R
Te r m i n a t o r
Bus In
Bus Out
RS 485 Interface
Installation of Photoelectric Absolute Rotary Encoder
Setting Node Number
The setting of the node number is done by turning the BCD coded rotary switches x10 and x1
in the bus cover. Possible (valid) addresses lie between 0 and 89 whereby every address can
only be used once.
Figure 5.4
Possible device address 0 ... 89.
Addresses 90 ... 99 are reserved.
BCD coded rotary switchDescription
x1single digits of address
X10tens of address
Note!
Internally the CANopen rotary encoder adds 1 to the adjusted device address.
Setting Baud Rate
The setting of the baud rate is done by turning the Bd rotary switch in the bus cover. The
following baud rates are possible:
BCD coded rotary switchBaudrate in kBit/s
020
150
2100
3125
4250
5500
6800
71000
8reserved
9Sets SDO and LSS mode
2017-04
18
Absolute Rotary Encoder
Installation of Photoelectric Absolute Rotary Encoder
5.6Status of the Bus Cover LEDs
The LED behaviour was designed in accordance to the CiA normative DR 303-3 CANopen
indicator specification.
Figure 5.5
CAN Run LEDStateDescription
FlickeringAutoBitrate / LSSAuto-bitrate detection is in progress or LSS
BlinkingPRE-OPERATIONALThe encoder is in state PRE-OPERATIONAL
Single flashSTOPPEDThe encoder is in state STOPPED
Double flashreserved
Triple flashProgram / Firmware
download
OnOPERATIONALThe encoder is in state OPERATIONAL
Err LEDStateDescription
OffNo errorThe encoder is in working condition
FlickeringAutoBitrate / LSSAuto-bitrate detection is in progress or LSS
Single flashWarning limit reachedAt least one of the error counters of the CAN
Double flashError control eventA guard event (NMT-slave or NMT-master) or a
services are in progress
A software download is running on the encoder
services are in progress
controller has reached or exceeded the warning
level (too many error frames)
heartbeat event (heartbeat consumer) has
occured
2017-04
19
Absolute Rotary Encoder
Installation of Photoelectric Absolute Rotary Encoder
Err LEDStateDescription
Tri pl e fl as hSync. errorThe sync. message has not been received within
Quadruple flash Error, event-timerAn expected PDO has not been received before
OnBus offThe CAN controller is bus off
the configured communication cycle period time
out (see objekt 1006h)
the even-timer elapsed
20
2017-04
Absolute Rotary Encoder
1
3
4
5
2
Installation of Magnetic Absolute Rotary Encoder
6Installation of Magnetic Absolute Rotary Encoder
The following chapter describes all aspects helpful for installation of magnetic absolute rotary
encoders. Depending on the rotary encoder model there are the following connection variants:
■
Rotary encoder with a cable exit
■
Rotary encoder with two M12x1 connectors, 5-pin
6.1Signal Assignment of Connector and Cable Variants
SignalWire end5-pin, M12 x 1 connector
CAN GNDgreen1
+U
b
GNDyellow3
CAN-Highwhite4
CAN-Lowbrown5
ShieldingShieldingHousing
Pinout
red2
6.2Activation of Terminator
Note!
The magnetic absolute rotary encoder is equipped with an internal terminator, which can be
used as a line termination. Be aware, that the terminator is only activated, when the encoder is
powered, because the microcontroller is internally needed to switch on the terminator.
If the rotary encoder is connected at the end or beginning of the bus using of the internal
terminator is possible by parameterization of SDO object "3002 h" The internal terminator is
acitvated by writing "01 h" into this object.
6.3Setting of Node Number and Baud Rate
Setting of the node number and baud rate has to be done by parameterization of the relevant
SDO objects or via LSS. Some absolute rotary encoders are provided with auto baud detection
(see relevant datasheet).
Default values are:
■
Baud rate 125 kBaud
■
Node number 32 decimal (20 h)
Setting Node Number via SDO Objects
The node number has to be adjusted via SDO objects. To set the node number, object 3000h
has to be written. For further information regard chapter "Object Descriptions".
Setting Baud Rate via SDO Objects
The baud rate has to be adjusted via SDO objects, if auto baud feature is not activated or is not
possible to use because of network start-up behavior. To set baud rate object 3001h has to be
written. For further information regard chapter "Object Descriptions".
2017-04
21
Loading...
+ 48 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.