Pentax FCP Series, FCP109, FCP111, FCP307 Operation And Maintenance Handbook

FCP
Single-phase Inverter for single or three-phase motor pump
Operation and maintenance handbook
2

1. SPECIFICATIONS

The aim of this handbook, we would like to give you the most important information about the correct use and maintenance of the inverter; the models of FCP, differents for the voltage output are: FCP109: Single-phase Inverter for Single-phase motor-pump, max. 1100W (1.5 Hp) for a maximum current of 9A. FCP111: Single-phase Inverter for Single-phase motor-pump, max. 1500W (2 Hp) for a maximum current of 11A. FCP307: Single-phase Inverter for Three-phase motor-pump, max. 1500W (2 Hp) for a maximum current of 7A. This Inverter is designed specifically for motor-pumps operation, all types not depending from the flow or the pressure, with a perfect feedback control of pressure (detected with a pressure transducer), a substantial energy savings (up to 40% on respect to the standard on-off system) combined with various security features for the pump that are not possible in common appliances using pressure or flow switch. The following instructions are about the standard model only. If you require thecnical assistance regarding specific parts at Service Sales please do specify the exact initials of the model, followed by the number of the model, on the upper-left part of the product.

2. WORKING CONDITIONS

Simbol
Value
Meas. Unit
Ambient working temperature
T
amb
0..+40
°c
Maximum relative humidity
50
%
(40°C)
Protection grade of the Inverter
IP65
Protection grade of the pressure transducer
IP67
Nominal single-phase pump power connected to FCP109
P2n1100
1.5WHp
Nominal single-phase pump power connected to FCP111
P2n15002W
Hp
Nominal three-phase pump power connected to FCP307
P2n15002W
Hp
Nominal voltage supply Inverter
V1n220-230
V
Range voltage supply Inverter
V1207..244
V
Frequency supply Inverter
f150-60
Hz
Voltage single-phase Output for FCP109 – FCP111
V2V1V Voltage three-phase Output for FCP307
V23xV1V Fequency Inverter Output
f20..55
Hz
Nominal input current to the Inverter FCP109 – FCP111
I1n10
A
Nominal input current to the Inverter FCP307
I1n12
A
Maximum output single-phase current for FCP109 (ED100%)
I29
A
Maximum output single-phase current for FCP111 (ED100%)
I211
A
Maximum output three-phase current for FCP307 (ED100%)
I27
A
Maximum output Inverter current for one second maximum
I2p3 x I2nA Maximum pressure gauge
0 – 10
Bar
Resolution of pressure gauge
0.5
Bar
Storage temperature
T
stock
-20..+60
°C
Table 1: Working conditions
Vibrations and hits: they must be avoided by a correct assemblage; For different environment conditions, please contact our Sales Department.
This Inverter can not be installed in explosive environments.
3

3. WARNINGS AND RISKS

The following instructions give you important information for correct assembling and use of the product. Please do read terms and conditions before installing the device, these instructions should be read by people who assemble or use it; besides, these instructions should be available to all person assigned to device setting and maintenance
The inverter voltage supply is only possible with Inverter closed box, after carefully following all instructions concerning installation and electrical connections of above and after following step by step the connections described in Chapter 4 of this handbook.
Installation workers
The installation, the starting and the maintenance of the product must be done by users that have read this handbook, in order to avoid any danger of an incorrect use.
Risks due to missed respect of the safety laws
Failing to respect the safety regulations, could endangers others and damage the devices, which can lead to the loss of warranty. The results of the non-observance of the security rules can be:
Malfunctioning of the system Danger to others, to electrical and mechanical events
Security for the users
All the accident-prevention laws must be respected.
Security rules for assembling and control
Assembling, controlling and servicing procedures of the device must be read on this handbook. All operations on this device must be done when the system is not in motion and with no voltage supply.
Alterations and spare parts
Every machine, equipment or system alteration must be authorized by the manufacturer. For your safety, it is important to use only original spare parts. The use of non-original components may endanger others and can lead to loss of warranty.
Misdirect working conditions
The working security is guaranteed only for the conditions described in chapter 2 of this handbook. The values shown cannot be exceeded

4. ASSEMBLING AND INSTALLING

Installation operations must be performed only by whom have carefully read this handbook and in particular as described in chapter 3 (Warnings and Risks). Please do observe the health and safety on accident prevention.
If the product shows present any damage signs, do not install it, but contact the assistant service immediately. Install the device in a place for away from ice, water, rain et cetera. Do respect working limits and be extremely careful with the motor and inverter’s cooling.
4

4.1 Wall Inverter fixing in vertical position

Install the product in place away from frost and weather conditions, mounting the unit on a wall in a vertical position only, leaving at least 200mm of space above and below the same so as to ensure sufficient cooling of the heat sink on the back of the inverter. The wall may also be of metal type as long as it is not a heat source and be not directly exposed to the sun.
For wall mounting the inverter using the N° 4 holes 7mm diameter arranged in the pattern of holes in Figure 1.

4.2 Connecting the hydraulic pressure transducer at the pump

Proceed to the hydraulic installing in accordance with current laws. To control pressure in feedback you need to connect to the pump outlet, the pressure transducer supplied (No. 1 fig 2), ¼ "M, coming from the central to the inverter. The type of transducer supplied may be a different one presented in this handbook, but maintaining the same connection and functioning.
Fig. 1: Fixing holes distances (millimetres)
3) 220-230 Vac Inverter voltage supply plug
2) Motor pump voltage supply plug; Red color for three­phase plug
1) Pressure transducer
5

4.2.1 Connecting the pressure transducer to New waterworks system

Connect the pressure transducer in the hole of the filling cap
¼ "F of the pump provided to the output pressure (depending on the type of pump);
On the delivery of a multistage pump, assembled with a T-fitting is
possible to mount the pressure transducer in place of the pressure gauge.
Be aware that: in multi-stage pumps with the hole filling near aspiration it is not possible to mount the pressure transducer at that hole because it will not do the correct output pressure.
Use ¼” F hole for the pressure gauge, which can be – in case –
removed for connecting the pressure transducer;
Use any other ¼ "F hole on the pump hydraulics connections,
possibly removing the cap (such as a hole for venting air);
Fig. 5: Pressure gauge to replace
Fig. 6: mounting transducer to venting air hole on the delivery pump
Fig 4: multistage pump outlet with manometer to replace with the transducer
Fig 3: example of priming hole of pump delivery with transducer mounted
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