Pentair TAURUS VS Installation And User Manual

TAURUS™ VS
VARIABLE SPEED PUMP
AQUATIC ECO-SYSTEMS
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
INSTALLATION AND
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CUSTOMER SERVICE / TECHNICAL SUPPORT
If you have questions about ordering Pentair Aquatic Eco-Systems replacement parts and products, please use the following contact information:
Customer Service Monday to Thursday: 8 AM to 7 PM EST Friday: 8 AM to 5 PM EST
US
Phone: (877) 347-4788 FAX: (407) 886-6787
International
Phone: (407) 886-3939 FAX: (407) 886-4884
TABLE OF CONTENTS
Important Pump Warning and
Safety Instructions ................................................
Pump Overview ......................................................
Pump Overview
General Features Controller Features
Controller Overview
Control Panel Overview .........................................
Keypad Navigation
Installation ..............................................................
Location Piping Fittings and Valves Electrical Requirements Wiring Overview and Installation Control with External Control/Inputs Connecting to External Controls
Using the Supplied Low Voltage Signal for
Digital Control
Using an External Low Voltage Signal for
Digital Control
External Control Only Mode
Operating the Pump ..............................................
Setting the Clock Using the Default Schedule Custom Schedules
Speed Priorities (Non-External Control)
Operating the Pump While Running
Quick Clean
Priming Quick Clean Keypad Lockout Factory Reset
Web site
Visit www.pentairaes.com
Maintenance ..........................................................
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1 1 1 1
2
2
3
3 3 3 3 4 5 5
5 6
6
7
7 7 8 9 9 9 10 11 11 12
Pump Strainer Basket Cleaning the Pump Strainer Basket Winterizing
Servicing ................................................................
Electric Motor Care Shaft Seal Replacement Pump Disassembly Pump Reassembly Restart Instructions
Troubleshooting ....................................................
Errors and Alarms
Replacement Parts ................................................
Illustrated Parts List Pump Performance Curves Pump Specifications Pump Dimensions
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13 13 13
14
14 14 14 15 15
16
17
18
18 19 19 19
P/N 351988 Rev. A 11/15/16
TAURUS™ VS Variable Speed Pump Installation and User’s Guide
IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS
F
ii
IMPORTANT NOTICE
This guide provides installation and operation instructions for this product. Consult Pentair with any questions regarding this equipment.
Attention Installer: This guide contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this equipment after installation or left on or near the pump. This pump is for use for aquaculture installations ONLY. Do not use with any type of swimming pool, hot tub, or spa.
Attention User: This manual contains important information that will help you in operating and maintaining this product. Please retain it for future reference. This pump is for use for aquaculture installations ONLY. Do not
use with any type of swimming pool, hot tub, or spa. Warnings and safety instructions for Pentair Aquatic Eco-Systems pumps and other related products are available at:
http://www.pentairaes.com or call U.S. (877) 347-4788 • International (407) 886-3939 for additional free copies of these instructions.
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
Warns about hazards that can cause death, serious personal injury, or major property damage if ignored.
Warns about hazards that may cause death, serious personal injury, or major property damage if ignored.
Warns about hazards that may or can cause minor personal injury or property damage if ignored.
NOTE Indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged.
When installing and using this electrical equipment, basic safety precautions should always be followed, include the following:
RISK OF ELECTRICAL SHOCK. Connect only to
a branch circuit protected by a ground-fault circuit­interrupter (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI.
This unit must be connected only to a supply circuit
that is protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using.
General Warnings
• Never open the inside of the drive motor enclosure. There is a capacitor bank that holds a 230 VAC charge even when there is no power to the unit.
• The pump is not submersible.
• The pump is capable of high flow rates; use caution when installing and programming to limit pumps performance potential with old or questionable equipment.
• Code requirements for the electrical connection differ from country to country, state to state, as well as local municipalities. Install equipment in accordance with the current National Electrical Code and all applicable local codes and ordinances.
• Before servicing the pump; switch OFF power to the pump by disconnecting the main circuit to the pump.
• This appliance is not intended for use by persons (including children) of reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.
FAILURE TO FOLLOW ALL INSTRUCTIONS AND WARNINGS CAN RESULT IN SERIOUS BODILY
INJURY OR DEATH. THIS PUMP SHOULD BE INSTALLED AND SER-
VICED ONLY BY A QUALIFIED SERVICE PROFESSIONAL. INSTALL­ERS, OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE US­ING THIS PUMP. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE LEFT WITH THE PRODUCT OWNER.
SUCTION ENTRAPMENT HAZARD: STAY OFF THE MAIN DRAIN AND AWAY FROM ALL SUCTION OUTLETS!
THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY OF WATER. THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS OR CHILDREN UNDER WATER IF THEY COME IN CLOSE PROXIMITY TO A DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION: PUMPS REQUIRE HIGH VOLTAGE WHICH CAN SHOCK, BURN, OR CAUSE DEATH. BEFORE WORKING ON PUMP!
Always disconnect power to the pump at the circuit breaker from the pump before servicing the pump. Failure to do so could result in death or serious injury to service person, system users or others due to electric shock.
TAURUS™ VS Variable Speed Pump Installation and User’s Guide
iii
IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS
NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES, STANDARDS AND GUIDELINES.
A clearly labeled emergency shut-off switch for the pump must be in an easily accessible, obvious place.
Make sure users know where it is and how to use it in case of emergency.
For Installation of Electrical Controls at Equipment Pad (ON/OFF Switches, Timers and Automation Load Center)
Install all electrical controls at equipment pad, such as on/off switches, timers, and control systems, etc. to allow the operation (startup, shut-down, or servicing) of any pump or filter so the user does not place any portion of his/her body over or near the pump strainer lid, filter lid or valve closures. This installation should allow the user enough space to stand clear of the filter and pump during system
start-up, shut down or servicing of the system filter.
This pump has been evaluated for use with water only.
Before operation, be sure to completely rinse the pump volute with water.
HAZARDOUS PRESSURE: STAND CLEAR OF PUMP AND FILTER DURING START UP
Circulation systems operate under high pressure. When any part of the circulating system (i.e. locking ring, pump, filter, valves, etc.) is serviced, air can enter the system and become pressurized. Pressurized air can cause the pump housing cover,
filter lid and valves to violently separate which can result in severe personal injury or death. Filter tank lid and strainer cover must be properly secured to prevent violent separation. Stand clear of all circulation system equipment when turning on or starting up pump.
Before servicing equipment, make note of the filter pressure. Be sure that all controls are set to ensure the system cannot inadvertently start
during service. Turn off all power to the pump. IMPORTANT: Place filter
manual air relief valve in the open position and wait for all pressure in the system to be relieved.
Before starting the system, fully open the manual air relief valve and place all system valves in the “open” position to allow water to flow freely from the tank and back to the tank. Stand clear of all equipment and start the pump.
IMPORTANT: Do not close filter manual air relief valve until all pressure has been discharged from the valve and a steady stream of water appears. Observe filter pressure gauge and be sure it is not
higher than the pre-service condition.
Cord Connected Models Only
RISK OF ELECTRICAL SHOCK. This pump is
supplied with a grounding conductor and grounding type attachment plug. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle.
Pumps improperly sized or installed or used in
applications other than for which the pump was intended can result in severe personal injury or death. These risks may include but not be limited to electric shock, fire, flooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component.
The pump can produce high levels of suction within
the suction side of the plumbing system. These high levels of suction can pose a risk if a person comes within the close proximity of the suction openings. A person can be seriously injured by this high level of vacuum or may become trapped and drown. It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for aquaculture systems.
SAVE THESE INSTRUCTIONS
General Installation Information
• All work must be performed by a qualified service professional, and must conform to all national, state, and local codes.
• Install to provide drainage of compartment for electrical components.
• These instructions contain information for a variety of pump models and therefore some instructions may not apply to a specific model. All models are intended for use in aquaculture applications. The pump will function correctly only if it is properly sized to the specific application and properly installed.
TAURUS™ VS Variable Speed Pump Installation and User’s Guide
Warning Page P/N 352560 Rev. B 12/15
Pump Overview
The perfect choice for all types of installations, the Taurus™ VS Variable Speed Pump was specifically designed to be your best choice for a variety of aquaculture applications.
Thick walled body parts, a heavy duty TEFC motor, and highly engineered hydraulics result in a rugged and tested design.
All pumps from Pentair Aquatic Eco-Systems incorporate innovative hydraulic engineering that has been refined for over 40 years. Compact, rugged, and easy to maintain, the Taurus VS pump will deliver years of reliable service.
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PUMP OVERVIEW
Controller Features
• Simple user interface
• IPX6 certified UV and rain-proof enclosure
• Onboard time of day schedule
• Adjustable priming mode
• Programmable quick clean mode
• Diagnostic alarm display and retention
• Active power factor correction
Accepts 99-253V, 50/60Hz input power
Auto power limiting protection circuit
24hr. clock retention for power outages
Keypad lockout mode
Accepts low voltage digital inputs from external
controls
Taurus VS Pump
General Features
Extremely quiet operation
• Unionized fittings (1.5” and 2”) for simple replacement
• Cam and Ramp™ Lid for easy cleaning and maintenance
• Super-duty totally enclosed fan cooled (TEFC) motor for long life
• Integral volute and pot reduce hydraulic noise
• See-through lid permits easy inspection of strainer basket
• Self-priming for quick, easy start-up
• cUL Listed
Controller Overview
The Taurus VS Variable Speed Pump uses a premium efficiency variable speed motor that provides tremendous program flexibility in terms of motor speed and duration settings. The pump is intended to run at the lowest speeds needed to maintain a sanitary environment, which in turn minimizes energy consumption. Reservoir size, the presence of additional equipment, use of sanitation chemicals and local environmental factors will impact optimal programming necessary to maximize energy conservation.
This pump is for use with 115/208-230 Vrms
nominal, and in aquaculture applications ONLY.
Connection to the wrong voltage, or use in other application may cause
damage to equipment or personal injury.
The integrated electronics interface controls the speed settings as well as the run durations. The pump can operate at speeds ranging between 300 and 3450 RPM and will operate within the voltage range of 99-253 Vrms at either 50 or 60Hz input frequency. customization may require some trial-and-error to determine the most satisfactory settings as dictated by the conditions. In most cases, setting the pump at the lowest speed for the longest duration is the best str ategy to minimize energy consumption. However, conditions may require running the duration of time each day to maintain proper filtration to achieve satisfactory sanitation.
pump
at a higher speed for some
Program
TAURUS™ VS Variable Speed Pump Installation and User’s Guide
2
CONTROL PANEL OVERVIEW
(4) Display Mode
LED Indicators
(1) Speed Buttons
(2) External
Control Only
LED Indicator
(3) Start/Stop
Button
If power is connected to the Taurus™ VS Variable Speed Pump motor, pressing any of the following
buttons referred to in this section could result in the motor starting. Failure to recognize this could
(5) Display Button
(6) Quick Clean
Button
(7) Power LED
Indicator
(8) “+” and “-”
Arrows
result in personal injury or damage to equipment.
Keypad Navigation
1. Speed Buttons - Used to select the run speed desired. The LED above the Speed Buttons will illuminate
when that speed is selected or is currently running. A flashing LED indicates that an External Control is active on that speeds channel.
2. External Control Only LED Indicator - Indicates that the pump is operating in External Control Only
mode. When LED is illuminated the schedule is disabled and the only input is from the low voltage external controls.
3. Start/Stop Button - Used to Start and Stop the pump. When the pump is stopped and the LED is not
illuminated, the pump is unable to run from any type of input.
4. Display Mode LED Indicators - An illuminated LED indicates the information being displayed on the screen
at any specific point. A flashing LED indicates that the parameter is currently being edited.
5. Display Button - Used to toggle between the different available display modes. This button is also used to
set the 24-hour clock and screen resolution.
6. Quick Clean Button - Used to run a selected speed and duration programmed for Quick Clean. When the
LED is illuminated the Quick Clean schedule is active.
7. Power LED Indicator - An illuminated LED indicates that there is live power being supplied to the pump.
8. “+” and “-” Arrows - Used to make on screen adjustments to the pump settings. The “+” arrow increases
the value of a given setting, while “-” decreases the value of a given setting. Pressing and holding down either arrow button will increase or decrease the incremental changes faster.
TAURUS™ VS Variable Speed Pump Installation and User’s Guide
INSTALLATION
Only a qualified plumbing professional should install the Taurus™ VS Variable Speed Pump. Refer to “Pump Warning And Safety Instructions” on pages ii-iii for additional installation and safety information.
3
Location
Note: Ensure that the pump is mechanically secured to
the equipment pad.
Be sure the pump location meets the following requirements:
1. Install the pump as close to the body of water as possible. To reduce friction loss and improve efficiency , use short, direct suction and return piping.
2. Install a minimum of 5 feet (1.52 meters) from the perimeter of the body of water. Canadian installations require a minimum of 9.8 feet (3 meters) from the inside wall of the body of water.
3. Install the pump a minimum of 3 feet (.9 meters) from the heater outlet.
4. Do not install the pump more than 10 feet (3.1 meters) above the water level.
5. Install the pump in a well ventilated location protected from excess moisture (i.e. rain gutter downspouts, sprinklers, etc.).
6. Install the pump with a rear clearance of at least 3 inches (7.6 cm) so that the motor can be removed easily for maintenance and repair. See Figure 1.
Piping
1. For improved plumbing, it is recommended to use a larger pipe size.
2. Piping on the suction side of the pump should be the same or larger than the return line diameter.
3. Plumbing on the suction side of the pump should be as short as possible.
4. For most installations P entair recommends installing a valve on both the pump suction and return lines so that the pump can be isolated during routine maintenance. However, we also recommend that a valve, elbo w or tee installed in the suction line should be no closer to the front of the pump than five (5) times the suction line diameter. See Figure 2.
Example: A 2.5 inch pipe requires a 12.5 inch (31.8 cm) straight run in front of the suction inlet of the pump. This will help the pump prime faster and last longer.
Note: DO NOT install 90° elbows directly into the pump inlet or outlet.
Figure 1
5 x SUCTION PIPE DIAMETER
ELBOW
6 IN. (15.2 CM)
MINIMUM
3 IN.
MINIMUM
Figure 2
Fittings and V alves
1. Do not install 90° elbows directly into pump inlet.
2. Flooded suction systems should have gate valves installed on suction and discharge pipes for maintenance, howe ver, the suction gate valve should be no closer than fiv e times the suction pipe diameter as described in this section.
3. Use a check valv e in the discharge line when using this pump for any application where there is significant height to the plumbing after the pump.
4. Be sure to install check valv es when plumbing in parallel with another pump. This helps prevent reverse rotation of the impeller and motor.
Electrical Requirements
• Install all equipment in accordance with the National
Electrical code and all applicable local codes and ordinances.
• A means for disconnection must be incorporated in the
fixed wiring in accordance with the wiring rules.
TAURUS™ VS Variable Speed Pump Installation and User’s Guide
4
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. The Taurus™ VS Variable Speed Pump must be installed by a licensed or certified electrician or a qualified service professional in accordance with the National Electrical Code and all ap­plicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to users, installers, or others due to electrical shock, and may also cause damage to property.
Always disconnect power to the pump at the circuit breaker before servicing the pump. Failure to do so could result in
death or serious injury to service people or others due to electric shock and/or property damage.
Read all servicing instructions before working on the pump.
Wiring Overview and Installation
Power should be turned off when installing,
servicing, or repairing electrical components.
Observe all warning notices posted on the existing equipment, pump,
and in these installation instructions.
The Taurus VS Variable Speed Pump must be wired according to the local electrical codes and standards. Always refer to the National Electrical Code. This pump should be installed by a licensed electrician.
The pump accepts 99-253V, 50 or 60Hz single phase input power. The terminal block connections are capable of handling up to 10AWG solid or stranded wire. There are also fast-on type quick connectors, however, check the local electrical codes for the desired connection method. The connections must be permanently made to the grounding terminal (see Figure 3) in the field wiring compartment according to the local electrical code. The motor controller will automatically regulate the pump’s speed when running on lower voltage to keep the current below 13.2A. There is no wiring change required to run the pump on 110V nominal power, the same terminals are used as with high voltage wiring.
The drive will operate on 2-phase Line-Line-Ground electrical systems as well as Line-Neutral-Ground systems. This pump must be permanently connected by a circuit breaker as specified in the local electrical code.
1. Be sure all electrical breakers and switches are turned off before wiring motor. Always wait five (5) minutes after disconnecting the power from the pump before opening or servicing the drive.
2. Choose a wire size for the pump in accordance with the current National Electrical Code and all applicable local codes and ordinances. When in doubt use a heavier gauge (larger diameter) wire. Be sure the wiring voltage is within the operating range.
3. Be sure all electrical connections are clean and tight.
4. Cut wires to the appropriate length so they do not overlap or touch when connected to the terminal board.
5. Permanently ground the motor using the ground screw located on the inside rear of the controller interface (see Figure 3). Use the correct wire size and type specified by the current National Electrical Code. Be sure the ground wire is connected to an electrical service ground.
6. Bond the motor to all electrical equipment, metal conduit and metal piping within 5 feet (1.5 M) of the inside walls of the body of water in accordance with the current National Electrical Code. UL requires use of a solid copper bonding conductor not smaller than 8 AWG. See Figure 3.
Note: For Canada, a 6 AWG or larger solid copper
bonding conductor is required.
7. The pump should be permanently connected to either a circuit breaker, 2-pole timer or 2-pole relay. If AC power is supplied by a GFCI circuit breaker, use a dedicated circuit breaker that has no other electrical loads.
8. Connect the pump permanently to a circuit. Make sure no other lights or appliances are on the same circuit.
Bonding Lug
AC Power Connections
Grounding
Figure 3
Screw
The field wiring compartment has a 1/2” NPT threaded conduit port for the liquid tight fitting.
The bonding lug should be used to bond the motor frame to the equipment pad.
TAURUS™ VS Variable Speed Pump Installation and User’s Guide
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