Pentair SUPERFLO VST, SUPERFLO VS STA-RITE, SUPERMAX VS Installation Manual

Page 1
SUPERFLO® VST SUPERFLO® VS STA-RITE® SUPERMAX® VS
VARIABLE SPEED PUMPS
INSTALLATION AND
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Translated versions of this manual are available online at / La versión en español de este manual del producto, se puede encontrar en línea a /
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La version française de ce manuel est disponible à
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Page 2
i
F
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT NOTICE
This guide provides installation and operation instructions for this pump. Consult Pentair with any questions regarding this equipment.
Attention Installer: This guide contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this equipment after installation or left on or near the pump.
Attention User: This manual contains important information that will help you in operating and maintaining this product. Please retain it for future reference.
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
Warns about hazards that can cause death, serious personal injury, or major property damage if ignored.
Warns about hazards that may cause death, serious personal injury, or major property damage if ignored.
Warns about hazards that may or can cause minor personal injury or property damage if ignored.
NOTE Indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged.
When installing and using this electrical equipment, basic safety precautions should always be followed, include the following:
FAILURE TO FOLLOW ALL INSTRUCTIONS AND WARNINGS CAN RESULT IN SERIOUS BODILY
INJURY OR DEATH. THIS PUMP SHOULD BE INSTALLED AND SERVICED
ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL. INSTALLERS, POOL OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE USING THIS PUMP. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE LEFT WITH THE POOL OWNER.
Do not permit children to use this product.
RISK OF ELECTRICAL SHOCK. Connect only to
a branch circuit protected by a ground-fault circuit­interrupter (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI.
This unit must be connected only to a supply circuit
that is protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using.
This pump is for use with permanent swimming pools
and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity.
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
General Warnings
• Never open the inside of the drive or motor enclosure. There is a capacitor bank that holds a 230 VAC charge even when there is no power to the unit.
• The pump is not submersible.
• The pump is capable of high flow rates; use caution when installing and programming to limit pumps performance potential with old or questionable equipment.
• Code requirements for electrical connection differ from country to country, state to state, as well as local municipalities. Install equipment in accordance with the National Electrical Code and all applicable local codes and ordinances.
• Before servicing the pump; switch OFF power to the pump by disconnecting the main circuit to the pump.
• This appliance is not intended for use by persons (including children) of reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.
SUCTION ENTRAPMENT HAZARD: STAY OFF THE MAIN DRAIN AND AWAY FROM ALL SUCTION
OUTLETS!
RELEASE SYSTEM (SVRS) PROTECTION AND DOES NOT PROTECT AGAINST BODY OR LIMB ENTRAPMENTS, DISEMBOWELMENTS (WHEN A PERSON SITS ON A BROKEN OR UNCOVERED POOL DRAIN) OR HAIR ENTANGLEMENTS.
THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY OF WATER. THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS OR CHILDREN UNDER WATER IF THEY COME IN CLOSE PROXIMITY TO A DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE.
THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL OR SPA WHEN COVERS ARE MISSING, CRACKED OR BROKEN CAN RESULT IN BODY OR LIMB ENTRAPMENT, HAIR ENTANGLEMENT, BODY ENTRAPMENT, EVISCERATION AND/OR DEATH.
The suction at a drain or outlet can cause:
Limb Entrapment: When a limb is sucked or inserted into an opening resulting
in a mechanical bind or swelling. This hazard is present when a drain cover is missing, broken, loose, cracked or not properly secured.
Hair Entanglement: When the hair tangles or knots in the drain cover, trapping the swimmer underwater. This hazard is present when the flow rating of the cover is too small for the pump or pumps.
Body Entrapment: When a portion of the body is held against the drain cover trapping the swimmer underwater. This hazard is present when the drain cover is missing, broken or the cover flow rating is not high enough for the pump or pumps.
Evisceration/Disembowelment: When a person sits on an open pool (particularly a child wading pool) or spa outlet and suction is applied directly to the intestines, causing severe intestinal damage. This hazard is present when the drain cover is missing, loose, cracked, or not properly secured.
Mechanical Entrapment: When jewelry, swimsuit, hair decorations, finger, toe or knuckle is caught in an opening of an outlet or drain cover. This hazard is present when the drain cover is missing, broken, loose, cracked, or not properly secured.
NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES, STANDARDS AND GUIDELINES.
THIS PUMP IS NOT EQUIPPED WITH SAFETY VACUUM
Page 3
IMPORTANT SAFETY INSTRUCTIONS
ii
TO MINIMIZE THE RISK OF INJURY DUE TO SUCTION ENTRAPMENT HAZARD:
• A properly installed and secured ANSI/ASME A112.19.8 approved anti­entrapment suction cover must be used for each drain.
• Each suction cover must be installed at least three (3’) feet apart, as measured from the nearest point to nearest point.
• Regularly inspect all covers for cracks, damage and advanced weathering.
• If a cover becomes loose, cracked, damaged, broken or is missing, replace with an appropriate certified cover.
• Replace drain covers as necessary. Drain covers deteriorate over time due to exposure to sunlight and weather.
• Avoid getting hair, limbs or body in close proximity to any suction cover, pool drain or outlet.
• Disable suction outlets or reconfigure into return inlets.
The pump can produce high levels of suction within
the suction side of the plumbing system. These high levels of suction can pose a risk if a person comes within the close proximity of the suction openings. A person can be seriously injured by this high level of vacuum or may become trapped and drown. It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools.
A clearly labeled emergency shut-off switch for the pump
must be in an easily accessible, obvious place. Make sure users know where it is and how to use it in case of emergency.
The Virginia Graeme Baker (VGB) Pool and Spa Safety Act creates new requirements for owners and operators of commercial swimming pools and spas.
Commercial pools or spas constructed on or after December 19, 2008, shall utilize:
(A) A multiple main drain system without isolation capability with suction outlet covers that meet ASME/ANSI A112.19.8a Suction Fittings for Use in Swimming Pools, Wading Pools, Spas, and Hot Tubs and either:
(i) A safety vacuum release system (SVRS) meeting ASME/ANSI A112.19.17 Manufactured Safety Vacuum Release systems (SVRS) for Residential and Commercial Swimming Pool, Spa, Hot Tub, and Wading Pool Suction Systems and/or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems (SVRS) for Swimming pools, Spas and Hot Tubs or
(ii) A properly designed and tested suction-limiting vent system or
(iii) An automatic pump shut-off system.
Commercial pools and spas constructed prior to December 19, 2008, with a single submerged suction outlet shall use a suction outlet cover that meets ASME/ANSI A112.19.8a and either:
(A) A SVRS meeting ASME/ANSI A112.19.17 and/or ASTM F2387, or
(B) A properly designed and tested suction-limiting vent system, or
(C) An automatic pump shut-off system, or
(D) Disabled submerged outlets, or
(E) Suction outlets shall be reconfigured into return inlets.
HAZARDOUS PRESSURE: STAND CLEAR OF PUMP AND FILTER DURING START UP.
Circulation systems operate under high pressure. When any part of the circulating system (i.e. locking ring, pump, filter, valves, etc.) is serviced, air can enter the system and become pressurized. Pressurized air can cause
the pump housing cover, filter lid, and valves to violently separate which can result in severe personal injury or death. Filter tank lid and strainer cover must be properly secured to prevent violent separation. Stand clear of all circulation system equipment when turning on or starting up pump.
Before servicing equipment, make note of the filter pressure. Be sure that all controls are set to ensure the system cannot inadvertently start during service. Turn off all power to the pump. IMPORTANT: Place filter manual air
relief valve in the open position and wait for all pressure in the system to be relieved.
Before starting the system, fully open the manual air relief valve and place all system valves in the “open” position to allow water to flow freely from the tank and back to the tank. Stand clear of all equipment and start the pump.
IMPORTANT: Do not close filter manual air relief valve until all pressure has been discharged from the valve and a steady stream of water appears. Observe filter pressure gauge and be sure it is not higher than the
pre-service condition.
General Installation Information
All work must be performed by a qualied service professional, and
must conform to all national, state, and local codes.
Install to provide drainage of compartment for electrical components.
These instructions contain information for a variety of pump models
and therefore some instructions may not apply to a specic model. All models are intended for use in swimming pool applications. The pump will function correctly only if it is properly sized to the specic application and properly installed.
Pumps improperly sized or installed or used in
applications other than for which the pump was intended can result in severe personal injury or death. These risks may include but not be limited to electric shock, fire, flooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component.
Pumps and replacement motors that are single speed and one (1) Total HP or greater cannot be sold, offered for sale, or installed in a residential pool for filtration use in California, Title 20 CCR sections 1601-1609.
For Installation of Electrical Controls at Equipment Pad (ON/OFF Switches, Timers and Automation Load Center)
Install all electrical controls at equipment pad, such as on/off switches, timers, and control systems, etc. to allow the operation (startup, shut-down, or servicing) of any
pump or filter so the user does not place any portion of his/her body over or near the pump strainer lid, filter lid or valve closures. This installation should allow the user enough space to stand clear of the filter and pump during system start-up, shut down or servicing of the system filter.
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Warning Page P/N 352557 Rev. D 11/19
Page 4
iii
CUSTOMER SERVICE / TECHNICAL SUPPORT
If you have questions about ordering Pentair replacement parts, and pool products, please contact:
Customer Service and Technical Support, USA
(8 A.M. to 5 P.M. — Eastern/Pacic Times)
Phone: (800) 831-7133 Fax: (800) 284-4151
Web site
Visit www.pentair.com for more information about Pentair products.
TABLE OF CONTENTS
Important Safety Instructions ...........................
Introduction ........................................................
Pump Features Motor Features Drive Features
External Control
Using the Drive Keypad ....................................
Installation ..........................................................
Location Piping Fitting and Valves Electrical Installation
Wiring Grounding Bonding
External Control via RS-485
Control System Pump Settings
External Control via Digital Inputs
Using the Pump's Output Signal Using an External Input Signal
External Control Only Mode
Operation ............................................................
Setting the Clock and Pump Address Using the Default Schedule Programming a Custom Schedule
Speed Priorities (Non-External Control)
Operating the Pump While Running
Quick Clean
Priming Programming Quick Clean Keypad Lockout Factory Reset
i
1
1 1 1 1
2
3
3 3 3 4 4 4 4 5 5 6 6 7 7
8
8 8 9 10 10 10 11 12 12 13
Sanford, North Carolina (8 A.M. to 5 P.M. ET) Phone: (919) 566-8000 Fax: (919) 566-8920
Moorpark, California (8 A.M. to 5 P.M. PT) Phone: (805) 553-5000 (Ext. 5591) Fax: (805) 553-5515
Maintenance .......................................................
Cleaning the Pump Strainer Basket Winterizing
Servicing .............................................................
Motor Care Pump Disassembly Shaft Seal Replacement Pump Reassembly Restarting the Pump
Troubleshooting .................................................
Troubleshooting Chart Alarms and Fault Codes
Replacement Parts ............................................
Pumps Manufactured AFTER 11/02/20 Pumps Manufactured BEFORE 11/02/20
Technical Data ....................................................
Performance Curves
Specications and Dimensions
14
14 14
15
15 15 16 16 17
18
18 19
20
20 21
22
22 22
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 5
INTRODUCTION
1
The perfect choice for all types of pools, SuperFlo® VST, SuperFlo® VS and SuperMax® VS Variable Speed Pumps are designed to be your best choice for a variety of in­ground pools.
The thick walled pump body, permanent magnet motor, and highly engineered hydraulics make this rugged and tested design perfect for any pool, spa, water feature, or fountain.
All Pentair pumps incorporate innovative hydraulic
engineering that has been rened for over 40 years.
Compact, rugged, and easy to maintain, this pump will deliver years of reliable service.
Pump Features
• Extremely quiet operation
Unionized ttings (1.5” and 2”) for simple replacement
• See-through strainer pot lid allows easy inspection of strainer basket
• Self-priming for quick, easy start-up
• WEF 9.0 THP 2.2
Motor Features
High-E󰀩ciency Permanent Magnet Motor
• 56 Square Flange
• Totally Enclosed Fan Cooled (TEFC)
Drive Features
The pump features a premium e󰀩ciency variable frequency drive that provides exibility in terms of motor
speed and duration settings.
This pump is for use with 115/208-230 Vrms nominal,
and in pool pump applications ONLY. Connection to the wrong voltage, or use in other applications may cause damage to equipment or personal injury.
The pump's drive controls the speed settings as well as run durations. The pump can operate at speeds ranging between 450 and 3450 RPM and will operate within the voltage range of 115-230 Vrms nominal at either 50 or 60Hz input frequency.
The pump is intended to run at the lowest speeds needed to maintain a sanitary environment and, at the same time, minimize energy consumption. Factors such as pool size, the presence of additional water features, type of chemicals used to maintain sanitary conditions, and local environmental factors will impact optimal programming to maximize energy conservation. Determining the optimal settings and programming for your pool may require some trial-and-error.
• Simple user interface
• UV and rain-proof enclosure
• Onboard time of day schedule
• Adjustable priming mode
• Programmable Quick Clean mode
• Pump alarm display and retention
• Accepts 115-230V, 50/60Hz input power
• Auto power limiting protection circuit
• 24hr. clock retention for power outages
• Keypad lockout mode
SUPERFLO® VST, SUPERFLO
External Control
This pump can be externally controlled via digital inputs using the Digital Input Wiring Kit (P/N 353129Z - Almond) or the RS-485 Automation Wiring Kit (P/N 356324Z ­Black). See External Control via Digital Inputs, page 6.
SuperFlo VST and SuperMax VS pumps can be externally controlled by most Pentair control systems via an RS-485 connection using the RS-485 Automation Wiring Kit (P/N 356324Z - Black). The pump address and other settings can be programmed from the pump's keypad. See External Control via RS-485, page 5.
When connected to external controls, the pump will prioritize commands as follows:
RS-485 > Digital Inputs > Drive Programmed Schedule
Refer to the control system manual for further details on how to connect and program your pump with your control system.
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 6
2
USING THE DRIVE KEYPAD
Before operating the pump for the rst time, the pump’s internal clock and operational schedules must be programmed.
Refer to Setting the Clock and Pump Address, page 8 and Programming Custom Schedules, page 9 for instructions regarding the programming of this pump for scheduled operation.
The pump can be programmed and controlled from the drive keypad. Pump features and settings are also accessed using this keypad.
Note: Functionality may vary based on other active features such External Control Only Mode and/or Keypad Lockout.
Note: Always close the keypad cover after use. This will prevent damage to the keypad and other drive components.
Only press keypad buttons with your ngers. Using screwdrivers, pens or other tools to program the pump will damage the keypad.
If power is connected to the pump motor, pressing any of the following buttons referred to in this section could result in the motor starting. Failure to recognize this could result in personal injury or damage to equipment.
(5) Display Parameter
LEDs
(1) SPEED
(6) Display Button
Buttons
(2) External Control
Only LED
(7) Quick Clean Button
(3) Start/Stop LED
(8) Power LED
(4) Start/Stop Button
(9) “+” and “-” Arrows
1. SPEED Buttons - Used to select a desired speed program. When the LED above a SPEED Button is illuminated that program has been selected or is currently running. A blinking LED indicates that an External Control has activated that program.
2. External Control Only LED - Indicates whether the pump is in External Control mode. When LED is illuminated the drive-programmed schedules are disabled and only commands from digital inputs will be acted upon.
3. Start/Stop LED - Indicates whether the pump is in a Start State. When illuminated the pump can be started at any time by external controls, drive-programmed schedules or manual inputs. When the pump is stopped and the LED is not illuminated, the pump is unable to run from any type of input.
4. Start/Stop Button - Used to start and stop the pump. When the pump is stopped and the Start/Stop LED is not illuminated, the pump is unable to run from any input.
5. Display Parameter LEDs - When illuminated, LED indicates the information being displayed on screen. A blinking LED indicates that the parameter is currently being edited.
6. Display Button - Used to toggle between the di󰀨erent available display modes. This button is also used to set the
clock, screen brightness and pump address.
7. Quick Clean Button - Used to run the speed and duration programmed for Quick Clean. When the LED above the Quick Clean Button is illuminated a Quick Clean cycle is active.
8. Power LED - When illuminated, LED indicates that there is live power being supplied to the pump.
9. “+” and “-” Arrows - Used to make adjustments to the pump settings. The “+” arrow increases a value, while “-”
decreases a value. Pressing and holding either arrow button will increase or decrease incremental changes faster.
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 7
INSTALLATION
Only a qualied plumbing professional should install the pump. Refer to IMPORTANT SAFETY INSTRUCTIONS on page i-ii for additional installation and safety information.
Location
Note: Do not install this pump within an outer enclosure
or beneath the skirt of a hot tub or spa unless marked accordingly.
Note: Ensure that the pump is mechanically secured to the equipment pad.
ENSURE THE INSTALL LOCATION MEETS THE FOLLOWING REQUIREMENTS:
1. Install the pump as close to the pool or spa as possible. To reduce friction loss and improve
e󰀩ciency, use short, direct suction and return piping.
2. Install a minimum of 5 ft. (1.5 m) from the inside wall of the pool and spa. Canadian installations require a minimum of 9.8 ft. (3 m) from the inside wall of the pool.
3. Install the pump a minimum of 3 ft. (0.9 m) from the heater outlet.
4. Do not install the pump more than 10 ft. (3.1 m) above the water level.
5. Install the pump in a well ventilated location protected from excess moisture (i.e. rain gutter downspouts, sprinklers, etc.).
6. Install the pump with a rear clearance of at least 3 inches (7.6 cm) so that the motor can be removed easily for maintenance and repair. See Figure 1.
Piping
1. For improved pool plumbing, it is recommended to use a larger pipe size.
2. Piping on the suction side of the pump should be the same or larger than the return line diameter.
3. Plumbing on the suction side of the pump should be as short as possible.
4. For most installations Pentair recommends installing a valve on both the pump suction and return lines so that the pump can be isolated during routine maintenance. However, we also recommend that a valve, elbow or tee installed in the suction line should
be no closer to the front of the pump than ve (5)
times the suction line diameter. See Figure 2.
Example: A 2.5" pipe requires a 12.5" (31.8 cm) straight run in front of the suction port. This will help the pump prime faster and last longer.
Note: DO NOT install 90° elbows directly into the suction or discharge ports.
Figure 1
6 IN. (15.2 CM)
MINIMUM
3 IN.
MINIMUM
Figure 2
5 x SUCTION PIPE DIAMETER
ELBOW
Fittings and Valves
1. Do not install 90° elbows directly into suction port.
2. Flooded suction systems should have gate valves installed on suction and discharge pipes for maintenance, however, the suction gate valve
should be no closer than ve times the suction pipe
diameter as described in this section.
3. Use a check valve in the discharge line when using this pump for any application where there is
signicant height to the plumbing after the pump.
4. Be sure to install check valves when plumbing in parallel with another pump. This helps prevent reverse rotation of the impeller and motor.
3
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 8
4
Electrical Installation
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. The pump must be installed by a licensed or certied electrician or a qualied
service professional in accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to users, installers, or others due to electrical shock, and may also cause damage to property.
Always disconnect power to the pump at the circuit breaker before servicing the pump. Failure to do so could result in death or serious injury to service people, pool users or others due to electric shock and/or property damage.
Read all servicing instructions before working on the pump.
The pump accepts 115-230 V, 50 or 60 Hz single phase input power. Power Connections (Figure 3) are capable of handling up to 10 AWG solid or stranded wire.
The motor controller will automatically regulate the pump speed when running on lower voltage to keep current below 13.6 A. No wiring change is required to run the pump on 115 V nominal power, the same terminals are used as with high voltage wiring.
The drive will operate on 2-Phase Line-Line-Ground electrical systems as well as Line-Neutral-Ground systems.
Wiring
1. Ensure all electrical breakers and switches are
turned o󰀨 before wiring the motor.
STORED CHARGE - Wait at least 5 minutes before servicing.
2. Ensure supply voltage meets the requirements listed on the motor nameplate.
3. For wiring sizes and general requirements, follow
specications dened by the current National
Electric Code and any local codes. When in doubt use a heavier gauge (larger diameter) wire.
4. Ensure all electrical connections are clean and tight.
5. Cut all wiring to the appropriate length so they do not overlap or touch when connected to terminals.
6. ALWAYS reinstall the drive lid after electrical installation or before leaving the pump unsupervised during servicing. This will prevent rainwater, dust or other foreign matter from accumulating in the drive.
Note: Ensure wires are not pinched between the
drive body and lid.
Grounding
1. Permanently ground the motor using the Grounding Terminal (Figure 3) inside the drive wiring compartment. Refer to the current National Electrical Code and any local codes for wire size and type requirements. Ensure the ground wire is connected to an electrical service ground.
2. ONLY connect the pump to a supply circuit protected by a ground-fault circuit-interrupter (GFCI) circuit breaker.
Note: Pentair o󰀨ers a 2-Pole 20 Amp GFCI breaker
(P/N PA220GF).
Note: The pump should be wired to its own
independent circuit unless the pump is operated in
tandem with a Pentair salt chlorine generator.
Bonding
1. Using the Bonding Lug located on the side of the motor (Figure 3), bond the motor to all metal parts of the pool structure, electrical equipment, metal conduit and metal piping within 5 ft. (1.5 m) of the inside walls of the swimming pool, spa or hot tub in accordance with the current National Electrical Code and any local codes.
2. Solid copper bonding conductor of 8 AWG or larger is required. For Canadian installations, 6 AWG or larger solid copper bonding conductor is required.
SUPERFLO® VST, SUPERFLO
Grounding
Figure 3
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Terminal
Bonding
Lug
Power
Connections
Page 9
5
YELLOW
GREEN
Automation System
COM Port
Note: Only the GREEN and
YELLOW wires will be used. All other wires should be cut off at the cable sheath.
From
Pump
4 3 2 1
External Control via RS-485
The following instructions only apply to SuperFlo® VST and SuperMax® VS pumps manufactured after 10/15/20. For all other pumps, refer to External
Control via Digital Inputs on page 6.
These pumps can be controlled from certain Pentair control systems, via an RS-485 signal, when paired with the RS-485 Automation Wiring Kit (P/N 356324Z - Black).
Note: IntelliConnect® Control and Monitoring
Systems can NOT externally control this pump via RS-485. The pump will need to be connected via digital inputs. Refer to External Control via Digital Inputs on page 6.
Note: If the pump is manually stopped using the
Start/Stop button, the pump will not run until the Start/Stop button is pressed. If the Start/Stop
LED is illuminated, the pump is active and can be controlled externally.
Only the GREEN and YELLOW conductors will be used to wire the pump for external control via RS-485. See
Figure 4.
TO WIRE FOR EXTERNAL CONTROL USING RS-485:
1. Route the communication cable from the Pump Com Port (Figure 5) to the control system wiring compartment.
2. Ensure the cable reaches all necessary terminals and cut to the necessary length.
3. Strip the cable 3/4" (19 mm).
4. Strip the 24 AWG GREEN and YELLOW conductors 1/2" (13 mm).
5. Cut back and terminate unused conductors according to local and national electrical codes.
6. Connect YELLOW and GREEN conductors to the control system as shown in Figure 4.
7. Program the pump's internal clock. Refer to Setting the Clock and Pump Address on page 8.
8. Program SPEED 1 to a speed of 0 RPM and duration of 24 hours. Refer to Programming Custom Schedules on page 9.
9. Disable priming at the pump. Priming duration and speeds will be controlled by the control system.
Note: If priming is not disabled at the pump,
priming will be continue to be controlled by the pump. Refer to Priming on page 11.
10. Plug the communication cable into the Pump Com Port (Figure 5).
RS-485 Automation Kit (P/N 356324Z - Black)
Control System Pump Settings
Pump Type: Variable Speed (VS)
Control systems with older rmware may require the
pump be designated "IntelliFlo VS". This pump will not process control system commands
if designated a Variable Flow (VF) or Variable Speed/ Flow (VSF) pump.
Pump Address: 1 or 2
Ensure the assigned pump address matches the pump address in the control system. Refer Setting the Clock and Pump Address, page 8.
Refer to the control system manual for more information on connecting and programming your pump.
Figure 4
SUPERFLO® VST, SUPERFLO
Pump Com
Port
Figure 5
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 10
6
External Control via Digital Inputs
When paired with either the Digital Input Wiring Kit (P/N 353129Z - Almond) or RS-485 Automation Wiring Kit (P/N 356324Z - Black), the pump can be externally controlled by digital input signals.
Note: If the pump is manually stopped using the Start/Stop button, the pump will not run until the Start/
Stop button is pressed. If the Start/Stop LED is illuminated, the pump is active and can be controlled externally.
Signal Description Signal Range
The communication cable provided with these kits features a watertight connection that plugs into the Pump Com Port (Figure 5 on page 5). The opposite end of the cable has either 6 or 8 conductors dened in Table 1.
A trigger signal is required to externally control the pump via digital inputs. This required output signal can to be provided in one of the following ways:
• By the pump drive. Refer to Using the Pump's Output Signal.
• By an external low voltage signal. Refer to Using an
+5V Output for Digital Inputs 0-20mA Red Red
RS-485 A -7V to +12V - Yellow
RS-485 B -7V to +12V - Green
SPEED 1 Digital Input 0, 5-30V AC/DC Green White
SPEED 2 Digital Input 0, 5-30V AC/DC Yellow Blue
SPEED 3 Digital Input 0, 5-30V AC/DC Orange Orange
QUICK CLEAN Digital Input 0, 5-30V AC/DC Brown Brown
Common Ground 0V Black Black
Table 1
External Input Signal on page 7.
Using the Pump's Output Signal
1. Route the communication cable from the Pump Com Port (Figure 5 on page 5) to the control system wiring compartment.
2. Ensure the cable reaches all necessary terminals and cut to the necessary length.
3. Strip the cable 3/4" (19 mm).
4. Strip all 24 AWG conductors 1/2" (13 mm).
5. If using Digital Input Wiring Kit (P/N 353129Z - Almond): Wire communication cable to control system as shown in Figure 6A.
If using RS-485 Automation Wiring
Kit (P/N 356324Z - Black): Wire
communication cable to control system as shown in Figure 6B.
Note: Unused conductors should be cut
o󰀨 and terminated according to local and
national electrical codes.
6. Using the pump keypad, program the pump's internal clock. Refer to Setting the Clock and Pump Address on page 8.
7. Using the pump keypad, program SPEED 1 to 0 RPM and a duration of 24 hours. Refer to Programming Custom Schedules on page 9.
8. Using the pump keypad, disable priming. Refer to Priming on page 11.
9. When ready to start the pump, place the pump into External Control Only mode. Refer to External Control Only Mode on page 7.
10. Plug the communication cable into the Pump Com Port.
Figure 6A
RELAY 1 RELAY 2RELAY 3RELAY 4
R
G
Figure 6B
RELAY 1 RELAY 2RELAY 3RELAY 4
R
W
Digital Input Wiring Kit
(P/N 353129Z - Almond)
R
Y
R
O
RED (R)
GREEN (G) SPEED 1 DIGITAL INPUT
YELLOW (Y) SPEED 2 DIGITAL INPUT
ORANGE (O)
BROWN (B) SPEED 4 DIGITAL INPUT
K
BLACK (K)GROUND
RS-485 Automation Kit
(P/N 356324Z - Black)
R
Bl
R
O
RED (R)
GREEN (G)NOT USED
YELLOW (Y) NOT USED
WHITE (W) SPEED 1 DIGITAL INPUT
BLUE (Bl) SPEED 2 DIGITAL INPUT
ORANGE (O)
BROWN (B) SPEED 4 DIGITAL INPUT
K
BLACK (K)GROUND
R
B
OUTPUT FOR D.I. TRIGGER
SPEED 3 DIGITAL INPUT
R
B
OUTPUT FOR D.I. TRIGGER
SPEED 3 DIGITAL INPUT
Wire Color
Wiring Kit
353129Z
(Almond)
POWER RELAY (DPST)
LINE 1
POWER RELAY (DPST)
LINE 1
RELAY
LOAD 1
RELAY
LOAD 1
Wiring Kit
356324Z
(Black)
LINE 2
LINE 2
LOAD 2
LOAD 2
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Page 11
Using an External Input Signal
When using an externally supplied low voltage signal for external control, input voltage must be within 5-30V AC/DC. The wiring kit's RED wire is only intended to carry the +5V output signal from the drive and will NOT be used.
The +5V signal (RED wire) is output from the drive only and should never be wired to another power supply. Improper wiring will damage the drive.
The external output signal can be regulated by switches or relays to initiate a desired pump function. If multiple digital inputs are active, the priority is: QUICK CLEAN > SPEED 3 > SPEED 2 > SPEED 1.
TO WIRE FOR EXTERNAL CONTROL USING AN EXTERNAL INPUT SIGNAL:
1. Route the communication cable from the Pump Com Port (Figure 5 on page 5) to the control
Figure 7A
system wiring compartment.
2. Ensure the cable reaches all necessary terminals and cut to the necessary length.
3. Strip the cable 3/4" (19 mm).
EXTERNAL
LOW VOLTAGE
SUPPLY
(5-30V AC/DC)
4. Strip all 24 AWG conductors 1/2" (13 mm).
5. If using Digital Input Wiring Kit (P/N 353129Z
- Almond): Wire communication cable to control
system as shown in Figure 7A.
If using RS-485 Automation Wiring Kit (P/N
356324Z - Black): Wire communication cable to
Figure 7B
RS-485 Automation Kit
(P/N 356324Z - Black)
control system as shown in Figure 7B.
Note: Unused conductors should be cut o󰀨
and terminated according to local and national electrical codes.
EXTERNAL
LOW VOLTAGE
SUPPLY
(5-30V AC/DC)
6. Using the pump keypad, program the pump's internal clock. Refer to Setting the Clock and Pump Address on page 8.
7. Using the pump keypad, program SPEED 1 to a speed of 0 RPM and duration of 24 hours. Refer to Programming Custom Schedules on page 9.
8. Using the pump keypad, disable priming. Refer to Priming on page 11.
9. When ready to start the pump, place the pump into External Control Only mode. Refer to External Control Only Mode.
10. Plug the communication cable into the Pump Com Port.
Digital Input Wiring Kit
(P/N 353129Z - Almond)
RED
GREEN SPEED 1 DIGITAL INPUT
YELLOW SPEED 2 DIGITAL INPUT
ORANGE
BROWN QUICK CLEAN DIGITAL INPUT
BLACK GROUND
RED
YELLOWNOT USED
GREEN NOT USED
WHITE SPEED 1 DIGITAL INPUT
BLUE SPEED 2 DIGITAL INPUT
ORANGE
BROWN QUICK CLEAN DIGITAL INPUT
BLACK GROUND
DO NOT USE
SPEED 3 DIGITAL INPUT
DO NOT USE
SPEED 3 DIGITAL INPUT
7
External Control Only Mode
External Control Only mode will only allow the pump to run from external controls/inputs. When this mode is active the programmed pump schedule is deactivated, and user speed requests from the keypad will not be accepted. If the pump is stopped a user can still program the speeds for all four SPEED buttons.
Note: The following steps are required if controlling the pump via digital inputs, but optional if controlling via RS-485. The pump will prioritize RS-485 commands over digital input commands.
TO ENABLE/DISABLE EXTERNAL CONTROL ONLY MODE:
1. If the pump is running or Start/Stop LED is illuminated, press the Start/Stop
button to stop the pump.
2. Press and hold the Start/Stop button for 10 seconds to enable/disable External
Control Only mode.
The Ext. Control Only LED will illuminate if enabled. See Figure 8.
3. Press the Start/Stop button to start the pump.
SUPERFLO® VST, SUPERFLO
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VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
9:00
Figure 8
Pm
Page 12
8
OPERATION
Before operating the pump for the rst time, the pump’s internal clock and operational schedules must be programmed
by following the steps in this manual. Refer to Setting the Clock and Pump Address below and Programming Custom Schedules on page 9, for instructions regarding the programming of this pump for scheduled operation.
Setting the Clock and Pump Address
When power is rst connected to the pump the clock
will blink to indicate that is has not been set. Custom schedules are based on this clock setting, so the clock
must be set rst.
1. Press and hold Display for 3 seconds.
2. Use “+” and “-” to choose between a 12 or 24 hour
time format.
3. Press Display to advance.
4. Use “+” and “-” to program the current time.
Note: In the 12 hour time format AM/PM will
display in the bottom right corner.
5. Press Display to advance.
6. Use “+” and “-” to adjust the screen backlight
brightness.
7. Press Display to advance.
8. If controlling pump via RS-485: Use “+” and “-
to assign one of two pump addresses, then press
Display to exit the menu.
If controlling the pump via digital inputs or from
the drive: Press Display twice to exit the menu.
During a power outage, the drive will retain the clock setting for as long as 24 hours. If the power is out longer than 24 hours, the clock will have to be reset. If the drive has lost the user set time, the clock will continuously blink until the time is reset.
Note: When power is returned to the pump after a prolonged outage (24+ hours) the clock will automatically set itself to the Speed 1 start time, blink and advance. The pump will also run the associated schedule from that start time.
Using the Default Schedule
The default schedule is designed to provide su󰀩cient
daily turnover for a typical pool. See Table 2 for default schedule.
Duration
(Hours)
SPEED 1 2 3000 SPEED 2 10 1400 SPEED 3 2 2200
Table 2
The default schedule will operate as follows:
1. SPEED 1 will begin at 8:00am and run at 3000 RPM for a duration of 2 hours.
2. SPEED 2 will begin immediately after SPEED 1 completes. Default SPEED 2 runs at 1400 RPM for 10 hours.
3. SPEED 3 will begin immediately after SPEED 2 completes. Default SPEED 3 runs at 2200 RPM for 2 hours.
4. After SPEED 3 runtime has ended, the pump will enter a stationary/paused state for the next 10 hours.
5. The pump will restart at 8:00am the next morning and cycle through the default schedule again. The pump will continue to run in this in this manner until a custom schedule is programmed.
Note: The Start/Stop button must be pressed, and
the Start/Stop LED illuminated, for the pump to run.
Speed
(RPM)
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VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 13
Programming Custom Schedules
To customize your pump’s schedule, the pump must
be stopped. Ensure that the Start/Stop LED is not illuminated.
The clock must be set before programming a custom schedule, unless externally controlling the pump through digital inputs. When controlling the pump by digital inputs, schedules will be based on the
automation system’s clock.
When programming, the LED next to the parameter you are editing will blink.
“Speed” - Run Speed “Time” - Start Time
“Duration” - Run Time
TO PROGRAM A CUSTOM SCHEDULE:
1. Press Start/Stop to stop the pump.
2. Press “1”. The SPEED 1 LED and the “Speed”
parameter LED will blink while editing. See Figure 9.
3000
Figure 9
3. Use “+” and “-” to adjust the speed in RPM for
SPEED 1.
Note: If operating the pump with external
controls, program SPEED 1 speed to 0 RPM.
4. Press “1”. The SPEED 1 start time will display.
The “Time” parameter LED will begin to blink. See
Figure 10.
8:00AM
Figure 10
9
5. Use “+” and “-” to adjust the SPEED 1 start time.
6. Press “1”. SPEED 1 duration will display. The
“Duration” parameter LED will begin to blink. See
Figure 11.
2:00
Figure 11
7. Use “+” and “-” to adjust the SPEED 1 duration in
hours and minutes.
Note: If operating the pump with external controls,
program SPEED 1 duration to 24 hours.
8. SPEED 1 is now successfully programmed.
Note: Pressing “1” will continue to cycle through
these parameters, but changes are immediately saved as they are adjusted.
9. Press “2”. The SPEED 2 LED and "Speed" parameter
LED will blink while editing.
10. Use “+” and “-” to adjust the speed in RPM for SPEED 2.
11. Press “2”. The SPEED 2 duration will display.
Note: SPEEDs 2 and 3 do not have a start time, as
they begin immediately after the previous SPEED
nishes.
12. Use “+” and “-” to adjust the duration of SPEED 2 in
hours and minutes.
13. Repeat steps 9-12 to program SPEED 3 and QUICK CLEAN.
Note: The duration allowed for SPEED 3 will be limited to the remaining time in a 24 hour day. Any time in the 24 hour day not programmed into SPEEDs 1-3, the pump will remain in a stationary state.
[SPEED 1 + SPEED 2 + SPEED 3 < 24 Hours]
14. Press Start/Stop and ensure the Start/Stop LED is illuminated. The pump is now active and will run the programmed schedule.
Note: If the pump was stopped using the Start/ Stop button, the pump will not run until the Start/ Stop button is pressed again. If the Start/Stop
LED is illuminated, the pump is on and will run the programmed schedule.
Note: If you do not want the pump to run during a
specic time of the day, any of the SPEEDs can be
programmed to 0 RPM. This ensures the pump will not run during the SPEED duration.
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VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
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10
Speed Priorities (Non-External Control)
For schedule duration settings, SPEEDs are prioritized as follows: SPEED 1 -> SPEED 2 -> SPEED 3. SPEED 1 is the highest priority, while SPEED 3 is the lowest.
The drive will not allow a user to program a schedule of more than 24 hours. When the 24th hour of duration is programmed it will take time from the lower priority speeds in order to add them to the SPEED currently being adjusted.
Example:
Starting Schedule (Before Adjustment) SPEED 1 duration = 20 hours SPEED 2 duration = 2 hours SPEED 3 duration = 2 hours
If the user reprograms SPEED 1 to run for 23 hours, SPEED 2 (lower priority speed) will automatically adjust to a 1 hour duration and SPEED 3 (lowest priority speed) will adjust to a 0 hour duration.
End Schedule (After Adjustment) SPEED 1 duration = 23 hours SPEED 2 duration = 1 hour SPEED 3 duration = 0 hours
Operating the Pump While Running
If power is connected to the pump, pressing any of the
following buttons referred to in this section could result in the motor starting. Failure to recognize this could result in personal injury or damage to equipment.
Pressing the Display button will cycle through the current parameters:
• Speed — current run speed
• Time — current time of day
• Duration — amount of time remaining at the
current run speed
• Watts — watts currently being consumed
Pressing any of the SPEED Buttons (“1”, “2”, “3” or Quick Clean) while the pump is running will act as a temporary override. The pump will run the speed and duration programmed for that button. Once completed the pump will return to the appropriate point in the programmed schedule.
Note: If schedule speeds are adjusted while the pump is running, the pump will run the entered speed for the rest of the program's duration, but will not save the adjustments.
Exception: Adjustments to QUICK CLEAN Speed and Duration are always immediately saved.
Quick Clean
During a Quick Clean cycle, pressing the “+” or “-” will change the speed accordingly. Pressing the Quick Clean button again within 10 seconds of pressing “+” or “-” will allow you to adjust Quick Clean duration. These changes will be saved immediately and are the new defaults for Quick Clean. Pressing the Quick Clean button again will cycle through the two Quick Clean settings. The pump will exit editing mode if no additional buttons are pressed within 10 seconds.
Note: While in keypad lockout mode the quick clean feature is enabled and the "+" and "-" buttons can be used to make temporary changes.
A Quick Clean cycle can be stopped early by pressing and holding the Quick Clean button for 3 seconds. The pump will return to the appropriate point in the programmed schedule.
When a connected control system is in Service Mode, a pump connected via RS-485 can still run its Quick Clean program. Once Service Mode is enabled the pump display will flash between "SEr" and the current Quick Clean speed (Figure
12). Once Service Mode is disabled the pump will resume normal operation.
Note: Quick Clean speed will read 0 when Quick Clean is off.
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Figure 12
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VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
3450
Page 15
Priming
This pump is shipped with Priming mode ENABLED. The pump will ramp up to 3450 RPM when the pump is initially started. Before turning the pump ON:
1. Open lter air relief valve.
2. Open necessary valves.
3. Ensure return line is completely open and clear of any blockages.
4. Ensure pump is lled with water.
5. Stand clear of the lter or other pressurized vessels.
DO NOT run the pump dry, the shaft seal will be damaged and the pump will start leaking. If this occurs, the damaged
seal must be replaced. ALWAYS maintain proper water level in your pool (half way up skimmer opening). If the water level
falls below the skimmer opening, the pump will draw air through the skimmer, losing the prime and causing the pump to run dry, resulting in a damaged seal. Continued operation in this manner could cause a loss of pressure, resulting in damage to the pump body, impeller and seal and may cause property and personal injury.
11
Priming will automatically run when the pump is started, except when running a Quick Clean cycle. Default Priming Speed is 3450 RPM, and will last for 5 minutes. The drive will display and cycle through “Prl
-- Priming Speed, Prl -- Remaining Time”.
If externally controlling the pump via an RS-485 connection and priming is enabled at both the pump and control system: Both priming timers will
start simultaneously, but the pump priming settings will have priority over the control system's.
Note: After the pump's priming cycle has completed, if there is time remaining on the control system's priming timer the pump will run the control system priming speed until the timer expires.
During the priming sequence, priming speed can be adjusted between 1700 and 3450 RPM using the “+” and “-” arrows. Setting the priming speed below 1700 RPM, will disable priming and the pump will immediately begin to run the scheduled speed.
When priming is disabled and the pump is started, the screen will display, “ for 10 seconds while running the scheduled speed (see Figure 11). This 10 second delay allows time to enable priming by pressing “+”.
If priming is re-enabled, the pump will transition from the scheduled speed to 1700 RPM. If necessary, priming speed can then be increased 1700 RPM by pressing “+”. The 5 minute priming countdown timer starts when priming is first engaged.
Prl
--
OFF
Priming time can change based on local environmental conditions such as water temperature, atmospheric pressure, and your pool’s water level. All of these things should be taken into consideration when setting the priming speed.
Test and verify priming speeds more than once, letting the water drain from the system in between each test.
Note: To prevent air from entering the system, the pump strainer pot should always be filled with water up to the bottom of the suction port.
Pr1
0FF
Figure 13
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12
Programming Quick Clean
The pump is equipped with a Quick Clean feature, which can be engaged to temporarily run at higher or lower speeds ranging from 300 to 3450 RPM.
At the end of a Quick Clean cycle, the pump will automatically return to the appropriate point in its programmed schedule.
Note: Pressing and holding Quick Clean for more than 3 seconds will cancel a Quick Clean cycle. The pump will then return to the appropriate point in its programmed schedule.
TO PROGRAM QUICK CLEAN:
1. Press Start/Stop to stop the pump.
2. Press Quick Clean. The Quick Clean LED and “Speed” parameter LED will blink while editing. See Figure 14.
3450
Keypad Lockout
Keypad lockout will not prevent the motor
from being stopped by pressing the Start/ Stop button. If the pump is stopped with the Start/Stop button during Keypad Lockout, it can not be restarted until the keypad is unlocked.
The pump features a Keypad Lockout mode. Keypad Lockout is intended to prevent unwanted changes to pump settings. When locked, the pump will only respond to:
• Pressing Display to cycle through current pump information.
• Pressing Start/Stop to stop the pump and/or enable/disable external control.
Note: The pump can not be manually
restarted using the Start/Stop button until the keypad is unlocked.
• Pressing Quick Clean to start a quick clean cycle or using the "+" or "-" buttons to make temporary adjustments to quick clean settings.
• Any drive-programmed or external control schedules, as long as the Start/Stop LED is illuminated.
Figure 14
3. Use “+” and “-” to adjust the Quick Clean speed in RPM.
4. Press Quick Clean. The Quick Clean duration will
display. The “Duration” parameter LED will blink while
editing. See Figure 15.
2:00
Figure 15
5. Use “+” and “-” to adjust the Quick Clean duration in
hours and minutes.
Note: It is recommended that you do not set the Quick Clean duration to 0 HRS. Setting the Quick Clean duration to 0 HRS will prevent edits to the duration setting while the motor is running. The motor will need to be stopped.
Note: Quick Clean duration does not a󰀨ect the start
or stop times of the 24-hour schedule. For example, if Quick Clean runs during a period overlapping with a later part of SPEED 1 and an early part of SPEED 2, the start
time of SPEED 3 is not a󰀨ected.
TO LOCK/UNLOCK THE PUMP:
1. Press and hold the “1” and Quick Clean buttons
for at least 3 seconds.
2. “Loc On” or "Loc O󰀨" will scroll across the screen if succesful.
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VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 17
Factory Reset
The drive can be reset to factory settings if necessary. A Factory Reset will erase all programmed settings and schedules, except for the time of day. Be sure that it is necessary before performing a Factory Reset, as the results are immediate.
Note: Factory Reset can not be performed when in Keypad Lockout mode.
TO PERFORM A FACTORY RESET:
1. If the pump is running, press the Start/Stop button
to stop the pump.
2. Record all of the custom schedule settings in
Table 3. You can nd these settings by pressing
the “1”, “2”, 3, and Quick Clean buttons and cycling through all the screens.
3. Record the programmed Priming Speed in Table 3.
4. Press and hold “1”, “2”, “3” and Quick Clean for 3
seconds.
5. “FAct rSt” will display if factory reset is successful. See
Figure 16.
6. Reprogram the schedule and priming speed as described in the previous sections.
The pump must be turned back on with the Start/Stop
button before it will run again. The pump will run the programmed schedule upon initial start-up.
SPEED 1
SPEED 2
SPEED 3
QUICK
CLEAN
Priming
Speed
Speed
(RPM)
Duration
(Hours)
Table 3
13
Start Time
(Time Clock)
FACt
r5t
Figure 16
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Page 18
14
LID
O-RING
BASKET
INLET PORT
MAINTENANCE
DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot. Pumps operated in
these circumstances may experience a build up of vapor pressure and may contain scalding hot water. Opening the pump may cause serious personal injury. In order to avoid the possibility of personal injury, make sure the suction and discharge valves are open and strainer pot temperature is cool to touch, then open with extreme caution.
Always disconnect power to the pump at the circuit breaker and disconnect the digital input cable before servicing the pump. Failure to do so could
result in death or serious injury to service people, users or others due to electric shock. Read all servicing instructions before working on the pump.
To prevent damage to the pump and for proper operation of the system, clean pump strainer and skimmer baskets regularly.
Cleaning the Pump Strainer Basket
The strainer pot is located at the front of the pump and houses the pump strainer basket.
The strainer basket can be viewed through the strainer pot lid and should be visually inspected at least once a week. Regularly emptying and cleaning the strainer
basket will lead to higher lter and heater e󰀩ciency and
prevent unnecessary stress on the pump motor.
TO CLEAN THE STRAINER BASKET:
1. Press Start/Stop to stop the pump and shut o󰀨 all
electrical power to the pump at the circuit breaker.
2. Open the lter air relief valve and relieve all pressure
from the ltration system.
3. Turn the strainer pot lid counter-clockwise and remove it from the pump.
4. Remove debris and rinse out the basket. Replace the basket if it is cracked or damaged.
5. Place the basket into the strainer pot. Ensure the notch in the bottom of the basket is aligned with the rib in the bottom of the strainer pot.
6. Fill the strainer pot with water up to the inlet port.
7. Clean the lid O-ring and sealing surface of the strainer pot.
Note: It is important to keep the lid O-ring clean and
well lubricated.
8. Reinstall the lid by placing it onto the strainer pot and tightening clockwise until the lid handles are horizontal.
Note: Ensure the lid O-ring is properly placed and is
not being pinched between the lid and strainer pot.
Note: Ensure that the side of the lid marked “Front”
is positioned at the front of the pump.
9. Open the lter air relief valve and stand clear of the
lter.
10. Reestablish electrical power to the pump at the circuit breaker and start the pump.
11. When a steady stream of water ows from the lter air relief valve, close the valve.
Winterizing
You are responsible for determining when freezing conditions may occur. If freezing conditions are expected, take the following steps to reduce the risk of freeze damage. Freeze damage is not covered under
warranty.
In mild climate areas, when temporary freezing
conditions may occur, run your ltering equipment all
night to prevent freezing.
TO PREVENT FREEZE DAMAGE:
1. Press the Start/Stop button to stop the pump.
2. Disconnect all power to the pump at the circuit breaker.
3. Relieve all pressure from the ltration system at the
lter air relief valve.
4. Remove both drain plugs from the bottom of the strainer pot and drain the pump. Store the plugs in the strainer basket.
5. Cover the motor to protect it from severe rain, snow and ice.
Note: Do not wrap motor with plastic or other air tight materials during winter storage. Never cover the motor when operating or expecting operation.
THIS SYSTEM OPERATES UNDER HIGH PRESSURE. When any part of the circulating system is serviced, air can enter the system and become pressurized. Pressurized air can cause the lid to separate which can result in serious injury, death, or property damage. To avoid this potential hazard, follow above instructions.
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VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 19
SERVICING
Always disconnect power to the pump at the circuit breaker before servicing the pump. Failure to do so could result in death or serious
injury to service people, users or others due to electric shock. Read all servicing instructions before servicing the pump.
DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot. Pumps operated in
these circumstances may experience a build up of vapor pressure and may contain scalding hot water. Opening the pump may cause serious personal injury. In order to avoid the possibility of personal injury, make sure the suction and discharge valves are open and strainer pot temperature is cool to touch, then open with extreme caution.
15
Motor Care
Protect from heat
1. Shade the motor from the sun.
2. Any enclosure must be well ventilated to prevent overheating.
3. Provide ample cross ventilation.
Protect against dirt
1. Protect from any foreign matter.
2. Do not store (or spill) chemicals on or near the motor.
3. Avoid sweeping or stirring up dust near the motor while it is operating.
4. If the motor has been damaged by dirt it may void the motor warranty.
5. Clean the lid, O-Ring, and sealing surface of the strainer pot regularly.
Protect against moisture
1. Protect from splashing or sprayed water.
2. Protect from extreme weather.
3. If motor internals have become wet - let them dry before operating. Do not allow the pump to operate if
it has been ooded.
4. If the motor has been damaged by water it may void the motor warranty.
Pump Disassembly
TOOLS REQUIRED:
• 1/4" socket or open-end wrench
• 3/8" socket or open-end wrench
• 9/16" open-end wrench
• 1/4" hex key
• Flat blade screwdriver
TO DISASSEMBLE THE PUMP:
1. Press Start/Stop to stop the pump and disconnect
all power to the pump at the circuit breaker.
2. Disconnect any digital inputs or communication cables from the pump (if connected).
3. Close all valves in suction and discharge pipes and relieve all pressure from the system.
4. Remove both drain plugs from the bottom of the strainer pot.
5. Using a 9/16" wrench, remove the four (4) bolts
and washers securing the strainer pot to the motor
assembly.
6. GENTLY separate the pump halves.
7. Remove the three (3) screws securing the di󰀨user to the seal plate.
8. While holding the motor shaft in place at the rear of the motor, remove the impeller screw.
Note: The impeller screw is reverse thread and
loosens clockwise.
9. Continue to hold the motor shaft in place and unthread the impeller counter-clockwise.
10. Using a 9/16" wrench, remove the four (4) bolts securing the seal plate to the motor.
11. If replacing the shaft seal, continue to Shaft Seal Replacement on page 16.
Otherwise, continue to Pump Reassembly when
necessary.
- ILLUSTRATED PARTS VIEW ON THE NEXT PAGE -
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Page 20
16
MOTOR/DRIVE ASSEMBLY
MOTOR/SEALPLATE BOLTS (x4)
SHAFT SEAL
SEAL PLATE
SEAL PLATE O-RING
IMPELLER
IMPELLER SCREW
DIFFUSER
DIFFUSER
SCREWS (x3)
DIFFUSER
O-RING
Ceramic
Shaft Seal
Spring Shaft Seal
Flat Face
Towards Impeller
Shaft Seal Replacement
The Shaft Seal consists of two halves, a rotating spring seal and a xed ceramic seal. The shaft seal may occasionally become damaged and require replacement.
Scratching, marring or otherwise damaging the polished shaft seal faces will cause the seal to leak. Always handle the shaft
seal faces with care and clean them thoroughly before reassembling the pump.
1. Ensure you have completed all pump disassembly instructions
on the previous page.
2. Remove the old Spring Seal from the impeller shaft with a pair
of pliers.
Note: When removing the spring seal the inner sleeve of
the seal may stick to the shaft. Ensure it is removed before installing the new spring seal.
3. Place the seal plate face down on a at surface and tap out
the old ceramic seal with a at-blade screwdriver.
4. Flip the seal plate over and thoroughly clean the seal cavity.
5. Lightly lubricate the outside rubber surface of the new
ceramic seal with a silicone lubricant.
6. With the White Face upwards, rmly press the ceramic
seal into the seal plate cavity with your thumbs.
7. Thoroughly clean the seal face with a clean cloth.
8. Using a 9/16" wrench, secure the seal plate to the motor with the four (4) motor bolts. Tighten to 75-80 in-lbs. (86-92 kg/cm).
9. With the Flat Face towards the impeller, slide the new spring seal onto the impeller shaft.
10. Thoroughly clean the seal face with a clean cloth
11. Hold the motor shaft in place at the rear of the motor and
hand tighten the impeller clockwise onto the motor shaft.
12. Continue reassembling the pump according to the instructions given in Pump Reassembly.
Pump Reassembly
1. Place the seal plate onto the motor assembly,
ensuring the side marked “UP” is at the top.
2. Using a 9/16" wrench, secure the seal plate to the motor with the four (4) motor bolts. Tighten to 75-80 in-lbs. (86-92 kg/cm).
3. Hold the motor shaft in place at the rear of the motor and hand tighten the impeller clockwise onto the motor shaft.
4. Continue to hold the motor shaft in place and reinstall the impeller screw.
Note: The impeller screw is reverse thread
and tightens counter-clockwise.
5. Secure the di󰀨user to the seal plate using the
three (3) di󰀨user screws.
6. Inspect the di󰀨user seal and seal plate O-ring for damage and replace if necessary. Grease both before continuing.
7. Using a 9/16" wrench, secure the strainer pot to the motor assembly with the four (4) washers and bolts.
Note: Ensure the seal plate O-ring is not pinched between the two pump halves.
8. Reinstall the both drain plugs into the bottom of the strainer pot.
9. To restart the pump, continue to Restarting the Pump on the next page.
Shaft Seal Replacement
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Motor Assembly Breakdown
Page 21
Restarting the Pump
If pump is installed below the water level of the pool, close return and suction lines prior to opening the strainer pot on pump. Make sure to re-open valves prior to operating.
DO NOT run the pump dry, the shaft seal will be damaged and the pump will leak. If this occurs, the damaged seal must
be replaced. ALWAYS maintain proper water level in your pool (half way up skimmer opening). If the water level falls below
the skimmer opening, the pump will draw air through the skimmer, losing the prime and causing the pump to run dry, resulting in a damaged seal. Continued operation in this manner could cause a loss of pressure, resulting in damage to the pump body, impeller and seal and may cause property and personal injury.
TO PRIME THE PUMP:
1. Press Start/Stop to stop the pump and disconnect all power to the pump at the circuit breaker.
2. Relieve all pressure from the ltration system at the lter air relief valve.
3. Remove the strainer pot lid by twisting it in a counter-clockwise direction.
4. Fill the strainer pot up to the inlet port with water.
5. Place the lid onto the strainer pot, then turn clockwise to lock in place.
Note: The lid is properly locked when the handles are nearly perpendicular to the pump body.
6. Return power to the pump at the circuit breaker.
7. Open the lter air relief valve.
8. Stand clear of the lter and press the Start/Stop button to start the pump.
9. Bleed air from the lter air relief valve until a steady stream of water appears, then close the relief valve.
10. The pump will run a priming cycle and, if successful, begin normal operation.
17
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 22
18
TROUBLESHOOTING
Diagnosing certain symptoms may require interaction with, or close proximity to, components that are energized with electricity. All servicing should be performed by a qualied service professional. Contact with electricity can cause death, personal injury, or property damage.
Troubleshooting Chart
Problem Possible Cause Corrective Action
Pump failure. Pump will not prime - Air in suction
line or pump
Pump will not prime - Not enough water
Strainer basket excessively dirty or full
Strainer pot O-ring is damaged
Reduced capacity and/or head.
Pump fails to start. Mains voltage is not present
Pump runs then stops. Over temperature FAULT
Pump is noisy. Debris in contact with fan
Air in suction line or pump
Clogged impeller
Strainer basket excessively dirty or full
Motor is locked
Motor shaft is damaged
Over current FAULT
Strainer basket excessively dirty or full
Loose mounting
1. Inspect suction line plumbing and valve(s) for damage or loose connections.
2. Ensure the strainer pot lid is sealing properly. Verify lid o-ring is in place.
3. Ensure proper pool water level and water is available to the skimmer.
1. Ensure suction line and pump strainer pot are full of water.
2. Ensure suction line valve is working and open (some systems do
not have valves).
3. Ensure proper pool water level and water is available to the skimmer.
Clean strainer basket. See Cleaning the Pump Strainer Basket, page
14.
Inspect strainer pot o-ring for damage. Replace if necessary.
1. Inspect suction line plumbing and valve(s) for damage or loose connections.
2. Ensure the strainer pot lid is sealing properly. Verify lid o-ring is in place.
3. Ensure proper pool water level and water is available to the skimmer.
Disassemble pump (Pump Disassembly, page 15) and remove debris from impeller.
Clean strainer basket. See Cleaning the Pump Strainer Basket, page
14.
1. Replace fuse, reset breaker/GFCI.
2. Tighten mains wire connections.
Disassemble pump (Pump Disassembly, page 15) and attempt to rotate motor shaft by hand to remove any blockage.
Replace pump.
Ensure motor fan cover at the rear of the motor is free of dirt and
debris. Use compressed air to clean.
Pump will automatically restart after one (1) minute.
Ensure motor fan cover at the rear of the motor is free of dirt and
debris. Use compressed air to clean.
Clean strainer basket. See Cleaning the Pump Strainer Basket, page
14.
Ensure mounting bolts and pump bolts are tight.
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 23
19
Fault Code Description
Troubleshooting Chart (cont.)
Problem Possible Cause Corrective Action
Pump runs without ow. Impeller is loose
Air in suction line or pump
Clogged or restricted plumbing
Ensure fan at the rear of pump is spinning. If so, disassemble pump (Pump Disassembly, page 15) and ensure impeller is correctly installed.
1. Inspect suction line plumbing and valve(s) for damage or loose connections.
2. Ensure the strainer pot lid is sealing properly. Verify lid o-ring is in place.
3. Ensure proper pool water level and water is available to the skimmer.
1. Inspect for and clear any blockage in strainer pot or suction line.
2. Inspect for blockage in discharge piping including partially closed valve
or dirty pool lter.
Alarms and Fault Codes
If an alarm is triggered the drive will display a fault code text and the pump will stop running. Disconnect power to the pump
and wait until the keypad LEDs have all turned o󰀨, then reconnect power. If the error continues to appear after power is
reconnected, proper troubleshooting will be required. Use the error description table below to begin troubleshooting.
21
1A
17 16 0F 02 08 04 06 09
0A
19 0b
21 Communication Link between the HMI and Motor Control has been lost: Remove the top cover from the drive and inspect the jacketed wire on the backside of the keypad. Ensure that the 5-pin connector is properly plugged into the socket and that there is no damage to the cable.
02Power Module Over Current Detected: If this error displays multiple times, then there may be a problem with the pump’s rotating assembly. Disassemble the pump (see Pump Disassembly on page 15) and inspect the impeller and shaft seal for problems.
Communication link between HMI and motor control has been lost
Power Module over current detected
Phase Current Offset out of range
Phase Current Imbalance detected
Absolute AC under voltage detected
Absolute Phase current limit exceeded
Absolute Diode Bridge temperature limit exceeded
Absolute Power Module temperature limit exceeded
Absolute Power Factor Correction (PFC) temperature limit exceeded
DC bus over voltage detected
DC bus under voltage detected
Motor start failure
AC Voltage maximum exceeded
0FAbsolute AC Under Voltage Detected: Indicates that the supply voltage has dropped below the operating range of 99v. This could be caused by normal voltage variation and will clear itself. Otherwise there could be excess voltage drops caused by improper installation or improper supply voltage.
19Motor Start Failure: Could indicate a locked rotor. Verify the fan at the rear of the motor is free of debris. Attempt to break up impeller blockages by rotating the motor shaft through the fan cover using a hex-key. If this does not work the pump may need to be disassembled (see Pump Disassembly on page 15).
0b – AC Voltage Maximum Exceeded: Indicates that the supply voltage is exceeding the operating range of 251v.
1A,17,16, 02, 08, 04, 06, 09, 0A – Internal Errors: These errors can occur based on operating conditions and the required
self-diagnostic safety software. If they do not clear after multiple restart attempts the drive should undergo a hard power
cycle. Disconnect power at the circuit breaker long enough for the keypad LEDs to turn o󰀨. If the error continues to appear
after power is reconnected, the drive may need service.
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 24
20
REPLACEMENT PARTS
Pumps Manufactured AFTER 11/02/20
28
26 27
25
17
16
1
2
4
3
24
Item Description
Drive Cover 356278 -
1
Drive Cover (RS-485) 356279 356280
Drive Kit 356281 -
2
Drive Kit (RS-485) 356282 356283
Almond Black
5
Part No.
6
3 Motor 356286S 356287S
Motor/Drive Assembly 356288S -
4
Motor/Drive Assembly (RS-485) 356289S 356290S
5 Sealplate 356071 356072
6 Sealplate Gasket 355619
7 Impeller C105-238PDCA
8 Di󰀨user 355949
9 Di󰀨user Seal 355331
10 Base 350094 351094
11 Drain Plug (Qty. 2) 071131 357161
12 Drain Plug O-ring (Qty. 2) 192115
13 Strainer Pot 350089 351089
14 Lid O-ring 357255
15 Strainer Basket 355667
23
22
7
8
Item Description
16 Lid 350091
17 Locking Ring 350090 351090
18
19 Washer, 3/8” SS (Qty. 4) 072184
20 Bolt, Hex, 3/8-16 x 2-1/4 (Qty. 4) 355621
21 Di󰀨user Screw (Qty. 3) 355334
22 Impeller Screw 355389
23 Shaft Seal 17351-0101S
24 Bolt, Hex, 3/8-16 (Qty. 4) 354290
25 Union Adapter (Qty. 2) 350093
26 Union Adapter O-ring (Qty. 2) 6020018
27 Union Nut (Qty. 2) 350092 270141
28
-
-
(-) Not shown
19
20
21
9
Strainer Pot Assembly (includes items 11-17)
Union Kit (includes items 25-27) (Qty. 2)
RS-485 Automation Wiring Kit, Black, 25 ft.
Motor Fan Guard Kit, TEFC/Super-Duty
15
14
13
11
12
10
Part No.
Almond Black
353010 353110
351157
356324Z
357923Z 357924Z
18
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 25
Pumps Manufactured BEFORE 11/02/20
21
28
26 27
25
17
16
1
2
4
3
24
Item Description
5
Part No.
Almond Black
6
1 Drive Cover 353123 353124
2 Drive Kit 353127 353128
3 Motor 353134S 353135S
4 Motor/Drive Assembly 353132S 353133S
Sealplate (Mfg. before 6/17/19) 356012 355612
5
Sealplate (Mfg. after 6/17/19) 356071 356072
6 Sealplate Gasket 355619
Impeller (Mfg. before 6/17/19) 355074
7
Impeller (Mfg. after 6/17/19) C105-238PDCA
Di󰀨user (Mfg. before 6/17/19) 355618
8
Di󰀨user (Mfg. after 6/17/19) 355949
Di󰀨user Seal (Mfg. before 6/17/19) 355030
9
Di󰀨user Seal (Mfg. after 6/17/19) 355331
10 Base 350094 351094
11 Drain Plug (Qty. 2) 071131 357161
12 Drain Plug O-ring (Qty. 2) 192115
13 Strainer Pot 350089 351089
14 Lid O-ring 357255
15 Strainer Basket 355667
23
22
7
8
Item Description
16 Lid 350091
17 Locking Ring 350090 351090
18
19 Washer, 3/8” SS (Qty. 4) 072184
20 Bolt, Hex, 3/8-16 x 2-1/4 (Qty. 4) 355621
21 Di󰀨user Screw (Qty. 3) 355334
22 Impeller Screw 355389
23
24 Bolt, Hex, 3/8-16 (Qty. 4) 354290
25 Union Adapter (Qty. 2) 350093
26 Union Adapter O-ring (Qty. 2) 6020018
27 Union Nut (Qty. 2) 350092 270141
28
- Digital Input Wiring Kit, Almond, 25 ft. 353129Z
-
(-) Not shown
15
14
19
20
21
13
11
9
12
10
Part No.
Almond Black
Strainer Pot Assembly (includes items 11-17)
353010 353110
Shaft Seal (Mfg. before 6/17/19) 354545S
Shaft Seal (Mfg. after 6/17/19) 17351-0101S
Union Kit (includes items 25-27) (Qty. 2)
Motor Fan Guard Kit, TEFC/Super-Duty
350157 351157
357923Z 357924Z
18
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 26
22
10.6”
(269mm)
6.3”
(161mm)
7.7”
(197mm)
14.2”
(362mm)
9”
(228mm)
8.7”
(221mm)
7.7”
(196mm)
10.1”
(256mm)
9.3”
(237mm)
12.5”
(318mm)
TECHNICAL DATA
Performance Curves
Specications and Dimensions
Overall Ratings
Input Voltage 115-230 Vrms nominal Input Current 13.6/8.2-7.1 A Input Frequency Single phase, 50 or 60 Hz Control Terminals 18-30V AC (24V AC+/- 20%) or 9-30V DC (12/24V DC +/- 20%) Maximum Continuous Load WEF 9.0 THP: 2.2 Speed Range 450 - 3450 RPM Environmental Rating NEMA Type 3 Ambient Conditions Storage -40ºC to +85ºC (-40ºF to +185°) Operating 0ºC to +50ºC (+32°F to +122°F) Humidity Relative 0 to 95 % non-condensing
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 27
NOTES
23
SUPERFLO® VST, SUPERFLO
®
VS and SUPERMAX® VS Variable Speed Pumps Installation and User’s Guide
Page 28
1620 HAWKINS AVE., SANFORD, NC 27330 • (919) 566-8000 10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • (805) 553-5000
WWW.PENTAIR.COM
All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specications without prior notice. Pentair is an equal opportunity employer.
© 2020 Pentair. All rights reserved. This document is subject to change without notice.
*356292*
P/N 356292 REV. A 10/8/20
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