Pentair Sta-Rite MPRA, Sta-Rite MPE User Manual

DYNA-PRO
TM
CENTRIFUGAL PUMPS
WITH INTEGRAL TRAP
O W N E R’ S M A N U A L
(Unions optional)
INSTALLATION, OPERATION & PARTS
Series MPRA, MPEA, and MPE
See Page 3 for Model Numbers
This manual should be furnished to the end user of this pump; its use will reduce service calls and chance of
Sanford, N.C., Moorpark, CA, USA Ontario, Canada Herentals, Belgium S771 (Rev. B 2/8/08)
injury and will lengthen pump life.
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Technical Support
Sanford, North Carolina (8 A.M to 5 P.M.)
Phone: (800) 831-7133
Moorpark, California (8 A.M to 5 P.M.)
Phone: (800) 831-7133
Fax: (800) 284-4151
Websites: visit www.pentairpool.com and staritepool.com
© 2008 Pentair Water Pool and Spa, Inc. All rights reserved.
This document is subject to change without notice.
1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 553-5000
Trademarks and disclamers: Sta-Rite® and Dyna-Pro™ are trademarks and/or registered trademarks of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States and/or other counties. Teflon® is a registered trademark of E.I. Du Pont De Nemours and Company Corporation and Plasto-Joint Stik® is a registered trademark of La-Co Industries, Inc. Unless noted, names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those parties or others.
P/N S771 Rev B 2/8/08
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‘MPRA’, ‘MPEA’ & ‘MPE’
Single Speed Models
HP MPRA MPE, MPEA
1/2 MPE6C-204L 3/4 MPRA6D-204L MPEA6D-204L, MPE6D-205L
1 MPRA6E-205L MPEA6E-205L, MPE6E-206L
1-1/2 MPRA6F-206L MPEA6F-206L, MPE6F-207L
2 MPRA6G-207L MPEA6G-207L, MPE6G-208L
2-1/2 MPEAA6G-208L
Two Speed Models
HP MPRA MPE, MPEA
1-1/2 MPRA6YF-206L MPE6YF-207L
2 MPEA6YG-207L, MPE6YG-208L
2-1/2 MPEAA6YG-208L
SERIES PUMPS WITH TRAP
To avoid unneeded service calls, prevent possible in­juries, and get the most out of your pump, READ THIS MANUAL CAREFULLY!
The Sta-Rite ‘MPRA’, ‘MPEA’ & ‘MPE’ Series Self-priming Centrifugal pump:
• Is designed for use with swimming pools or as a cen­trifugal pump.
READ AND FOLLOW SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your system or in this manual, look for one of the following signal words and be alert to the po­tential for personal injury.
warns about hazards that will cause death,
serious personal injury, or major property damage
if ignored.
• Is an excellent performer; durable, reliable.
Table of Contents
Safety Instructions .....................................................3-4
Installation.................................................................4-5
Pool Pump Suction Requirements ..............................6-6
Electrical ...................................................................6-8
Operation.....................................................................9
Storage/Winterizing ...................................................9-10
Pump Service ..........................................................10-11
Troubleshooting Guide ...............................................12
Repair Parts List .....................................................13-14
warns about hazards that can cause death,
serious personal injury, or major property damage
if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
NOTICE indicates special instructions not related to haz­ards.
Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good
condition; replace if missing or damaged.
Incorrectly installed or tested equipment may fail, causing severe injury or property damage.
Read and follow instructions in owner's manual when in­stalling and operating equipment. Have a trained pool professional perform all pressure tests.
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1. Do not connect system to a high pressure or city water system.
2. Use equipment only in a pool or spa installation.
3. Trapped air in system can cause explosion. BE SURE all air is out of system before operating or testing equipment.
Before pressure testing, make the following safety checks:
• Check all clamps, bolts, lids, and system accessories before testing.
• Release all air in system before testing.
Water pressure for test must be less than 25 PSI
(7.5 kg/cm
2
).
• Water Temperature for test must be less than 100oF. (38oC).
• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. Remove trap lid and retighten hand tight only, see Figure 1.
NOTICE: These parameters apply to Sta-Rite equipment only. For non-Sta-Rite equipment, consult manufacturer.
NOTICE: Do not start the pump until the strainer basket cover is on and the tab, or rib, on the discharge port aligns between the arrows.
IMPORTANT SAFETY
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Arrows
Ta b
Discharge Por t
Figure 1 – Strainer basket cover alignment.
INSTALLATION
Only qualified, licensed personnel should install pump and wiring.
Discharge Port to Filter or Pool
Bonding Lug
Strainer Basket
Cover
Suction
Por t from
Pool or
Vacuum
Filters
INSTRUCTIONS
Always follow basic safety precautions with this equipment, including the following.
To reduce the risk of injury, do not per­mit children to use this product unless they are closely supervised at all times.
This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is con­structed so that it may be readily disassembled for stor­age and reassembled to its original integrity.
SAVE THESE INSTRUCTIONS
Pump may be bolted to level
foundation or mounting bracket.
Figure 2
NOTICE: Port threads are: Internal - 2" NPT for direct connec-
tion to pipe. External - 3-1/4" Buttress. Fits Sta-Rite U11-200P Union Collar for quick disconnect pipe connection.
See Page 13 for Union Kits.
Pump mount must:
Be located away from corrosive or flammable liquids. Have enough ventilation to maintain air temperature at less
than the maximum ambient temperature rating (Max. Amb.) listed on the motor model plate. If this pump is installed in an enclosure/pump house, the enclosure must have ade­quate ventilation and air circulation to keep the tempera­ture in the enclosure at or below the motor’s rated ambient temperature whenever the pump is running.
Be solid - Level - Rigid - Vibration free. (To reduce vibra­tion and pipe stress, bolt pump to mount.)
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Allow pump suction inlet height to be as close to water level as possible. Pump will not lift water more than
10' (3m).
Allow use of short, direct suction pipe (To reduce friction losses).
Allow for gate valves in suction and discharge piping. Have adequate floor drainage to prevent flooding. Be protected from excess moisture. Allow adequate access for servicing pump and piping.
Fire and burn hazard. Modern motors run at
high temperatures. To reduce the risk of fire, do not allow leaves, debris, or foreign matter to collect around the pump motor. To avoid burns when handling the motor, let it cool for 20 minutes before trying to work on it.
NOTICE: When connecting threaded pipe directly to pump,
use Teflon® tape or Plasto-Joint Sti
not use pipe dope; pipe dope causes cracking in some plas­tics and may damage components in piping system.
When connecting pipe to pump with union half, use
Teflon® tape or Plasto-Joint Stik® between pipe and union
adapter. Union collar to pump should be assembled dry and hand-tight.
NOTICE: Pump suction and discharge connections have molded in thread stops. DO NOT try to screw pipe in be­yond these stops.
to seal connections. Do
Teflon® Taping Instructions:
Use only new or clean PVC pipe fittings.
Wrap male pipe threads with one to two layers of Teflon®
tape. Cover entire threaded portion of pipe. Do not overtighten or tighten past thread stop in pump port! If leaks occur, remove pipe, clean off old tape, rewrap
with one to two additional layers of tape and remake the connection.
NOTICE: Support all piping connected with pump!
Piping:
Use at least 2" (51mm) pipe. Increase size if a long run is needed.
To avoid strains on the pump, support both suction and discharge pipes independently. Place these supports near the pump.
To avoid a strain left by a gap at the last connection, start all piping at the pump and run pipe away from the pump.
To avoid airlocking, slope suction pipe slightly upward toward the pump.
NOTICE: To prevent flooding when removing pump for service, all flooded suction systems must have gate valves in suction and discharge pipes.
POOL PUMP SUCTION REQUIREMENTS
Pump suction is haz-
ardous and can trap and drown or disembowel bathers. Do not use or oper­ate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. Follow the guidelines
below for a pump installation
Hazardous suction. Can trap hair or body parts, causing severe injury or death.
Do not block suction.
suction entrapment or hair entrapment/entanglement.
Suction Outlet Covers
All suction outlet covers must be maintained. They must be replaced if cracked, broken, or missing.
See Page 6 for outlet cover certification requirements.
All suction outlets must have correctly installed, screw-fas­tened covers in place.
Suction Outlets Per Pump (Figure 3, Page 6)
Provide at least two hydraulically balanced main drains, with covers, as suction outlets for each circulating pump suction line. The centers of the main drains (suction outlets) on any one suction line must be at least three feet apart.
The system must be built so that it cannot operate with the pump drawing water from only is, there must be at least two main drains connected to
the pump whenever it is running – see Figure 3, Page 6).
However, if two main drains run into a single suction line, the single suction line may be equipped with a valve which will shut off Figure 3).
More than one pump can be connected to a single suc­tion line as long as the requirements above are met.
both
which minimizes risk to users of pools, spas, and hot tubs.
Entrapment Protection
The pump suction system
must
provide protection against the hazard of
one
main drain (that
main drains from the pump (see
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