Pentair Sta-rite EnviroMAX 1500 Installation, Operation And Service Manual

Variable Speed Pool Pump
Eco Select
®
The Eco Select® brand identifies our most eco-friendly products
As the global leader in pool and spa equipment, we’ve made a strong commitment to develop and offer the most environmentally responsible products available.
When you see the Eco Select® brand on one of our products, you’ll know it is our “greenest” and most efficient product in that equipment category.
These products do the best job of saving energy, conserving water, reducing noise, or otherwise contributing to a more environmentally responsible equipment system. In every case, a product that earns the Eco Select brand is clearly our “greenest” and most efficient choice.
Table of Contents
Page
Features and Benefits 3
Technical Information
Model Data 4
Hydraulic Performance 5
Dimensions 5
Installation
Pump positioning 6
Piping 6
Pool Outlets 6
Electrical 7
Equipotential Bonding 7
Operation
Priming the Pump 9
Control Panel Overview 10
Setting Clock 11
Using Default Schedule 11
Custom Schedules 12
Operating the Pump While Running 14
Quick Clean 15
Keypad Lockout 16
Factory Reset 17
External Controls 18
Troubleshooting
Troubleshooting Guide 21
Motor Flash Codes 23
Spare Parts 24
Features & Benefits
The Sta-rite EnviroMAX is the ideal pump for new or existing pools. Utilising advanced hydraulic design and the latest technology in permanent magnet, variable speed motors, the Sta-rite EnviroMAX has the perfect combination of efficiency and performance. The Sta-rite EnviroMAX delivers energy savings and the power when you need it. You will also have the peace of mind that you are doing your bit for the environment and reducing your carbon foot print
► Variable speed pump, with 4 programmable speeds, allows you to effortlessly select the most efficient
setting to meet you filtration, cleaning and water feature needs.
► Radial flux, brushless permanent magnet motor delivers high efficiency and low noise levels.
► Fault protected motor prevents damage by automatically shutting down the motor in the event of a
locked rotor, under voltage, over voltage or over current condition and will automatically reduce the speed during an over temperature condition.
► Precision-fit internal components and superior hydraulic design deliver effortless performance,
energy savings and extended pump life.
► A specially designed sound-dampening pump casing and base make pump operation incredibly quiet.
► Constructed of our durable, thermoplastic, composite resin, so you can be sure it will stand up to the
harshest conditions.
► A heavy-duty construction and a motor rated for continuous operation make the enviroMAX a tough,
long-lasting performer.
► The high-capacity trap holds a large amount of debris, so you clean less often.
► The Cam and Ramp™ lid is easy to remove and locks in place with a quarter turn, making inspection
and cleaning a breeze.
► Quick-disconnect plumbing unions.
3
Technical Information
Model Data
RPM: Low 1200RPM
Med 2200RPM High 3000RPM Override: 3150RPM
Electrical Rating: 230-240V 50Hz single phase
Rated Current: Low: 1.0A (max)
Med: 3.4A (max) High: 8A (max) Override: 9.6A
Motor Input Power (P
1
): Low: 188W (max)
Med: 750W (max) High: 1840W (max) Override: 2100W
Motor Output Power (P
2
): Low: 150W (max)
Med: 600W (max) High: 1470W (max) Override: 1700W
IP Rating: IPX6
Inlet (Suction): ABS Barrel Union to suit 50mm PVC pressure pipe
to AS/NZS 1477
Outlet (Discharge): ABS Barrel Union to suit 50mm PVC pressure pipe
to AS/NZS 1477
Max Total Head: 21m
Max Working Pressure: 260 kPa
Water Temperature Range: 5°C – 40°C
Maximum Ambient temperature: 55°C
Recommended pH Range: 7.2 - 7.8 (Guide Only)
Sound Power Level (Lwa): Low: 69dB
Med: 63dB High: 57dB
Motor: Axial flux, permanent magnet, DC
Protection: Mains over voltage, mains under voltage, over
temperature, under temperature, locked rotor, over current, phase disconnect.
Supply cord: 10A, H07RNF, 2m.
4
Dimensions
5
Hydraulic Performance
EnviroMAX 1500 Performance Chart
Technical Information
0
2
4
6
8
10
12
14
16
18
20
22
Head
(m)
3150RPM
2850RPM
2600RPM
2400RPM
2200RPM
2000RPM
1800RPM
1600RPM
1400RPM
1200RPM
0
50
100
150
200 250
300
350 400 450 500
550
600 650
279mm
515mm
364mm
385mm
333mm
661mm
ALLOW MINIMUM CLEARANCE OF 515mm FOR KEYPAD
COVER
1. Plan the position of the pump
2. Piping
The pump must be installed and serviced by a suitably qualified person in order to avoid hazard. Incorrectly installed or tested equipment may fail, causing severe injury or property damage.
These instructions are a guide only. Should you the installer or owner of the product be unfamiliar with the correct installation or operation of this product you should contact a suitably qualified person for advice.
Do not connect system to high pressure or mains water system.
This pump is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the pump.
The EnviroMAX is electrically connected. Ensure that it is isolated from electrical supply during installation and any subsequent service work.
a. Have enough ventilation to keep ambient temperature below the motor’s rated ambient temperature
whenever the pump is running. If installed in an enclosure/pump house, the enclosure must have adequate ventilation (200sq.cm min, inlet & outlet) and air circulation. Allow 200mm to keep rear of
motor clear. b. Have adequate floor drainage to prevent flooding and be protected from excess moisture. c. Be solid, level, rigid and vibration free. d. To reduce vibration and pipe stress, bolt pump to mount. Fixing holes accept 12mm fasteners. e. Be within 2m of a power outlet for electrical connection (refer to AS/NZS 3000 for rules regarding
connection of electrical equipment in pool zones). f. Allow adequate access for servicing pump and piping.
a. Use only Australian Standard PVC pressure pipe. For best performance use at least 50mm diameter
pipe for all connections to the pump. Never use a suction pipe smaller than pump suction connections
(50mm) and use larger pipe for long suction distances. b. To avoid stress on the pump, support both suction and discharge pipes independently. Place these
supports as close to the pump as possible. c. To avoid a strain left by a gap at the last connection, start all piping at the pump and run pipe away
from the pump.
For best performance, allow pump suction inlet height to be as far below water level as possible and allow the use of short, direct suction pipe with minimum bends (to reduce friction losses).
For best performance, allow pump suction inlet height to be as far below water level as possible and allow the use of short, direct suction pipe with minimum bends (to reduce friction losses).
6
Installation
3. Pool Outlets
4. Electrical
a. The pump suction system must provide protection against hazard of suction entrapment or hair
entrapment/entanglement. The pool outlet piping must be in accordance with the latest AS1926.3
standard b. Suction outlet covers and skimmers must have been tested and found to comply with the latest
AS1926.3 standard or ASME/ANSI specification for Suction Fittings.
a. Electrical installation shall be in accordance with the national wiring rules (AS/NZS 3000) taking into
account its ratings (Class I, IPX6). The pump is supplied with a standard Australian 10 amp plug and 2
metres of cord. Select the correct Pool Zone for installation. b. An RCD with maximum rated residual current of 30mA is required for the power supply to the pump.
Additionally, if a suitable socket outlet is not available a weatherproof socket must be installed by an
electrician in a suitable location. RCD tripping indicates an electrical problem. If RCD trips and will not
reset have a qualified electrician inspect and repair electrical system. c. Incorrect voltage can cause fire or seriously damage pump and voids warranty. d. Voltage at pump must not be more than 6% above or 10% below motor nameplate rated voltage or
pump may overheat, causing overload tripping and reduced component life. If voltage is less than 90%
or more than 106% of rated voltage when pump is running at full load, consult the power company.
Do not use extension leads as they are unsafe in and around the Pool Zone.
Hazardous voltage. Can shock, burn or cause death.
To avoid dangerous or fatal electrical shock, turn OFF power to pump and remove plug from outlet before working on electrical connections.
7
Installation
5. Equipotential bonding
If equipotential bonding is required, connect all metal parts of the swimming pool or spa structure and to all electrical equipment, metal conduit, and metal piping in accordance with the wiring rules. Run a wire from the equipotential bonding terminal on the pump (bottom, left motor bolt with serrated washer) to the pool bonding structure.
Figure 1.
Bonding Lug
The bonding lug should be used to bond the motor frame to the equipment pad.
8
Installation
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