Pentair STA-RITE DS3 Series Owner's Manual

OWNER’S MANUAL
Self-Priming Centrifugal Pump
For further operating, installation,
293 WRIGHT STREET, DELAVAN, WI 53115 WWW.STA-RITE.COM PH: 888-782-7483
“DS3” Series
3621 0714 ASB
Installation/Operation/Parts
or maintenance assistance:
Call 888-782-7483
Safety 2
READ AND FOLLOW
SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
warns about hazards that will cause serious personal injury, death or major property damage if ignored.
warns about hazards that can cause serious personal injury, death or major property damage if ignored.
warns about hazards that will or can cause minor personal injury or property damage if ignored.
The label NOTICE indicates special instructions which are important but not related to hazards.
Carefully read and follow all safety instructions in this manual and on pump.
Keep safety labels in good condition.
Replace missing or damaged safety labels.
California Proposition 65 Warning
This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
GENERAL SAFETY
WARNING
Hazardous pressure! Install pressure relief valve in discharge pipe.
Release all pressure on system before working on any component.
Do not touch an operating motor. Modern motors can operate at high temperatures. To avoid burns when servicing pump, allow it to cool for 20 minutes after shut-down before handling.
Pump is designed as a lawn sprinkler only. To avoid heat built-up, over pressure hazard and possible injury, do not use in a pressure tank (domestic water) system. Do not use as a booster pump; pressurized suction may cause pump body to explode.
Do not allow pump or piping system to freeze. Freezing can damage pump and pipe, may lead to injury from equipment failure and will void warranty.
Pump water only with this pump. Periodically inspect pump and system components. Wear safety glasses at all times when working on pumps. Keep work area clean, uncluttered and properly lighted;
store properly all unused tools and equipment. Keep visitors at a safe distance from the work areas.
Make workshops childproof; use padlocks and master switches; remove starter keys.
ELECTRICAL SAFETY
Wire motor for
WARNING
Hazardous voltage. Can shock, burn, or cause death.
Ground pump before connecting to power supply.
correct voltage. See “Electri cal” section of this manual and motor nameplate.
Ground motor before
connecting to power supply.
Meet National
Electri cal Code, Canadian Elec tri cal Code, and local codes for all wiring.
Follow wiring
instructions in this manual when connecting motor to power lines.
Table of Contents 3
Thank you for purchasing a top quality, factory tested pump.
Page
Safety ...................................................................................................................2
Warranty..............................................................................................................3
Installation ........................................................................................................4-5
Electrical ..............................................................................................................6
Operation ............................................................................................................7
Maintenance ...................................................................................................8-10
Troubleshooting ................................................................................................. 11
Repair Parts ......................................................................................................12
Limited Warranty
STA-RITE warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period shown below.
Product Warranty Period
Water Systems Products — jet pumps, small centrifugal pumps, submersible pumps and related accessories
Pro-Source™ Composite Tanks 5 years from date of original installation
Pro-Source™ Steel Pressure Tanks 5 years from date of original installation
Pro-Source™ Epoxy-Lined Tanks 3 years from date of original installation
Sump/Sewage/Effluent Products
Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication, improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase power through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg, ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void.
Your only remedy, and STA-RITE’s only duty, is that STA-RITE repair or replace defective products (at STA-RITE’s choice). You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty Period has expired. This warranty is not transferable.
STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary from state to state.
This Limited Warranty is effective June 1, 2011 and replaces all undated warranties and warranties dated before June 1, 2011.
whichever occurs first:
12 months from date of original installation, or 18 months from date of manufacture
12 months from date of original installation, or 18 months from date of manufacture
293 Wright Street • Delavan, WI U.S.A. 53115
Phone: 1-888-782-7483 • Fax: 1-800-426-9446 • Web Site: sta-rite.com
STA-RITE INDUSTRIES
Installation 4
Priming plug
Priming tee
Suction
pipe
20' (6 m) max.
Foot
Valve
Standing water
level (pump off)
Drawdown water
level (pump on)
10-20' (3-6 m)
At least 5 feet (1.5 m)
828 0993
Figure 1: Cased/Dug Well Installation
BEFORE YOU INSTALL YOUR PUMP
NOTICE: Well must not be more than 20’ depth to water.
1. Long runs and many fittings increase friction and reduce flow. Locate pump as close to well as possible: use as few elbows and fittings as possible.
2. Be sure well is clear of sand. Sand will plug the pump and void the warranty.
3. Protect pump and all piping from freezing. Freezing will split pipe, damage pump and void the warranty. Check locally for frost protection requirements (usually pipe must be 12” below frost line and pump must be insulated).
4. Be sure all pipes and foot valve are clean and in good shape.
5. No air pockets in suction pipe.
6. No leaks in suction pipe. Use PTFE pipe thread sealant tape to seal pipe joints.
7. Unions installed near pump and well will aid in servicing. Leave room use wrenches.
8. Pump body may explode if used as a booster pump.
DO NOT use in a booster appli cation.
WELL PIPE INSTALLATION
NOTICE: Use the installation method below which matches your well type.
Check valve
Steel drive pipe
Drive coupling
Driven point
Figure 2: Driven Point Installation
CASED WELL INSTALLATION
1. Inspect foot valve to be sure it works freely. Inspect strainer to be sure it is clean.
2. Connect foot valve and strainer to the first length of suction pipe and lower pipe into well. Add sections of pipe as needed, using PTFE pipe thread sealant tape on male threads. Be sure that all suction pipe is leakproof or pump will lose prime and fail to pump. Install foot valve 10 to 20 feet below the lowest level to which water will drop while pump is operating (pumping water level). Your well driller can furnish this in formation.
3. To prevent sand and sediment from entering the pumping system, the foot valve/strainer should be at least 5 feet above the bottom of the well.
4. When the proper depth is reached, install a sanitary well seal over the pipe and in the well casing. Tighten the bolts to seal the casing.
5. When using a foot valve, a priming tee and plug as shown in Figure 1 are recommended.
DUG WELL INSTALLATION
Same as cased well installation.
DRIVEN POINT INSTALLATION
1. Connect the suction pipe to the drive point as illustrated in Figure 2. Keep horizontal pipe run as short as possible. Use PTFE pip thread sealant tape on male pipe threads. Multiple well points may be necessary to provide sufficient water to pump.
2. Install a check valve in horizontal pipe. Flow arrow on check valve must point toward pump.
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