Pentair SS1XS-3/4, SS1XS-1, SS1XN-11/2, SS11/4XN-2, SS1XS-11/2 Owner's Manual

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OWNER’S MANUAL
High Head Centrifugal Pump
SSCX, SSCXS Series
HP Model Number
1/2 SS1XN-1⁄2 B78635 B78636 B78647 B78648
3/4 SS1XN-3⁄4 B78637 B78638 B78649 B78650
3/4 SS1XS-3⁄4 B82411 B82412 B82413 B82414
1 SS1XN-1 B78639 B78640 B78651 B78652
1 SS1XS-1 B82415 B82416 B82417* B82418
1-1/2 SS1XN-11⁄2 B78641 B78642 B78653* B78654
1-1/2 SS1XS-11⁄2 B82419 B82420 B82421 B82422
2 SS11⁄4XN-2 B78643* B78644 B78655* B78656
2 SS1XS-2 B82423* B82424 B82425* B82426
2-1/2 SS11⁄4XN-21⁄2 B78645* B78646 B78657* B78658
2-1/2 SS1XS-21⁄2 B82427* B82428 B82429* B82430
* 230 Volt only.
115/230/60/1 208-230/460/60/3 115/230/60/1 208-230/460/60/3
ODP MOTORS TEFC MOTORS
Important
For best possible performance and continuous, satisfactory operation, read these instructions before installing your new pump. Should service be required, this manual can be a valuable guide. It should be kept near the installation for ready reference.
293 WRIGHT STREET, DELAVAN, WI 53115 WWW.BERKELEYPUMPS.COM PH: 888-782-7483
© 2013 Pentair, Ltd. All Rights Reserved. BE495 (Rev. 03/21/13)
Safety 2
Important Safety Instructions
SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be followed during installation, operation, and maintenance of the product. Save this manual for future reference.
This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury!
indicates a hazard which, if not avoided, will
result in death or serious injury.
indicates a hazard which, if not avoided,
could result in death or serious injury.
indicates a hazard which, if not avoided,
could result in minor or moderate injury. NOTICE addresses practices not related to
personalinjury. The manufacturer cannot anticipate every possible
circumstance that might involve a hazard. The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure or operating technique that you choose does not render the system unsafe.
To avoid risk of serious bodily injury and property damage, read and follow all safety instructions in this manual and on equipment carefully before installing this pump. Keep safety labels in good condition; replace if missing or damaged.
Risk of explosion. The pump body may explode if used to boost pressure above 100 psi (689kPa). Do not use this pump with inlet pressure greater than 70 psi (483 kPa). If not already in the piping system, install a pressure relief valve in the pump discharge line capable of passing the full pump flow at 100 psi (689 kPa). If local code requires installation of a pressure relief valve capable of handling the full pump flow at a pressure less than 100 psi (689 kPa), follow the code requirements.
Risk of fire or explosion. To avoid risk of fire and explosion, Pump Water Only with this pump. Do not pump salt water, flammable liquids or chemicals. Do not use the pump near gas pilot lights or where chemical or gas fumes are present. Use of an electric pump with liquids other than water or in an atmosphere containing chemical or gas fumes may ignite those liquids or gases and cause injury or death due to an explosion and/orfire.
Burn hazard. If water is trapped in the pump during operation it may turn to steam. Trapped steam can lead to an explosion and burns. Never run the pump with the outlet closed or obstructed.
California Proposition 65 Warning
This product and related accessories
contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Warranty 3
Limited Warranty
BERKELEY warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period shown below.
Product Warranty Period
Water Systems:
Water Systems Products — jet pumps, small centrifugal pumps, submersible pumps and related accessories
Pro-Source™ Composite Tanks 5 years from date of original installation
Pro-Source™ Steel Pressure Tanks 5 years from date of original installation
Pro-Source™ Epoxy-Lined Tanks 3 years from date of original installation
Sump/Sewage/Effluent Products
Agricultural/Commercial:
Centrifugals – close-coupled motor drive, frame mount, SAE mount, engine drive, VMS, SSCX, SSHM, solids handling, submersible solids handling
Submersible Turbines, 6” diameter and larger
whichever occurs first:
12 months from date of original installation, or 18 months from date of manufacture
12 months from date of original installation, or 18 months from date of manufacture
12 months from date of original installation, or 24 months from date of manufacture
12 months from date of original installation, or 24 months from date of manufacture
Our limited warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication, improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase power through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg, ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void.
Your only remedy, and BERKELEY’s only duty, is that BERKELEY repair or replace defective products (at BERKELEY’s choice). You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty Period has expired. This warranty is not transferable.
BERKELEY SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING LIMITED WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING LIMITED WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary from state to state.
This Limited Warranty is effective June 1, 2011 and replaces all undated warranties and warranties dated before June 1, 2011.
In the U.S.: BERKELEY, 293 Wright St., Delavan, WI 53115
In Canada: 269 Trillium Dr., Kitchener, Ontario N2G 4W5
Installation 4
Recommended pump suction
Support discharge
and discharge connections
Priming
Street Elbow
Plug
Solid, level base
Straight run, as short as possible but at least 6 times pipe diameter ("D"), sloping away from pump (pump inlet is highest point).
pipe as required
Gate Valve
Union
Discharge to service
Vent Plug
Eccentric Reducer
Short length of straight pipe after reducer
Important:
All connections must be air tight
Support suction pipe as required
Not
recommended pump suction and discharge connections
On the discharge avoid: Quick closing valves. Small I.D. pipe. Numerous fittings. Misalignment. Sharp turns in piping run.
Elbow immediately in front of pump suction.
Figure 1
Concentric
Reducer
Concentric Reducer causes high spots along the suction line resulting in
air pockets.
Use of excess fittings means potential
Pipe diameter
Valve
air leaks
Pipe diameter "D" too small
Pipe submerged less than 4 x "D" will suck air
"D"
Foot
Valve
Long suction
run
Unsupported
Pipe
As close
as possible
4 x "D"
minimum
High
lift
Do not rotate discharge.
Figure 2
Installation 5
Piping - General
Support both suction and discharge piping independently at a point near the pump to avoid putting a strain on the pump housing. Start all piping AT THE PUMP.
Increase pipe diameter at both the suction and discharge by one (1) standard pipe size (minimum) to obtain desired performance and flow rate. Refer to Table I when sizing pipe for your pumping system.
NOTICE Do not use pipe with smaller diameter on the suction side of pump.
Table I
Pipe Tapping Size On Pump Recommended Pipe Size
Suction Discharge Suction Discharge
1-1/4 1 1-1/2 1-1/4
1-1/2 1-1/4 2 1-1/2
Suction Pipe
Increase pipe size from pump tapping as shown in TableI.
Figure 1 depicts a recommended run of pipe and fittings for the suction side of a centrifugal pump. Please refer to this illustration when choosing pipe and fittings for your suction connection.
NOTICE All connections must be air tight! Figure 2 depicts conditions that are NOT DESIRABLE
on the suction side of a centrifugal pump and may cause problems in flow rate and priming. Please look this illustration over carefully before choosing pipe and fittings for your suction connection.
Discharge Piping
Increase pipe size from pump tapping as shown in TableI. Figure 1 depicts a recommended run of pipe and fittings for the discharge. Install tee with priming plug as close to pump as possible. Figure 2 notes conditions that should be avoided. Please read over carefully before making discharge connection.
Priming The Pump
A pump is primed when all air in the suction line and pump volute has been evacuated and replaced withwater.
To Prime:
1. Close valve in discharge line.
2. Remove priming plug from tee and fill pump and suction line with water until water is flowing back out of tee.
3. Replace priming plug.
4. Start pump and slowly open valve until desired water flow is achieved.
NOTICE If no water is pumped after 5 minutes, turn
off pump, close valve, and repeat steps 1 thru 4.
Risk of explosion and scalding. Never run pump against closed discharge. To do so can boil water inside pump, causing hazardous pressure buildup and possible explosion.
Risk of flooding. Can cause personal injury and/or property damage. Do not run the pump dry. This will damage mechanical seal and void warranty. It may cause burns to person handling pump.
Risk of burns. Motor normally operates at high temperature and will be too hot to touch. It is protected from heat damage during operation by an automatic internal cutoff switch. Before handling pump or motor, stop motor and allow it to cool for 20 minutes.
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